Zontes ZT310-X1 2021 User manual

ZT310-X1/X1 GP
Service manual
2021/11/22

Page 1 ，Total 115 pages
Page
0
Table of Contents………………………………………………………………………………………………………………………………………………………………………………………………
1
1Frame component
1.1
Electrical Device component-1 …………………………………………………………………………………………………………………………………………………………………………………
7
Main harness, dump switch, relay, flasher, rectifier, ignition coil
1.2
Electrical Device component-2 …………………………………………………………………………………………………………………………………………………………………………………
8
Flameout switch, horn, wake-up switch
1.3
Frame plastic parts………………………………………………………………………………………………………………………………………………………………………………………………
9
Set clamp, side cover round glue, fuel tank liner limit glue
1.4
Directional Column component…………………………………………………………………………………………………………………………………………………………………………………
10
Lower plate component
1.5
Frame, side bracket, put on the oil operation……………………………………………………………………………………………………………………………………………………………………
11
Side bracket, frame oil drain bolt component
2Frame & engine combination
2.1
Frame & Engine Combination 1…………………………………………………………………………………………………………………………………………………………………………………
12
Detachment standard, lower guard bar; shroud front bracket; engine left rear cover
2.2
Frame & Engine Combination 2.………………………………………………………………………………………………………………………………………………………………………………
13
Hanging piece, bracket component
3Intake system components
3.1
Intake system components (Delphi EFI)…………………………………………………………………………………………………………………………………………………………………………
14
Throttle valve body component, air filter, oil pipe
3.2
Intake system components (Bosch EFI)…………………………………………………………………………………………………………………………………………………………………………
15
Air filter
3.3
Intake system components (Bosch EFI)…………………………………………………………………………………………………………………………………………………………………………
16
Throttle valve body component, oil pipe
3.4
Carbon canister component.……………………………………………………………………………………………………………………………………………………………………………………
17
Carbon canister, canister solenoid valve
3.5
Replace the air filter element……………………………………………………………………………………………………………………………………………………………………………………
18
4Rear wheel and rear fork component
4.1
Adjustment chain………………………………………………………………………………………………………………………………………………………………………………………………
19
Contents
Table of Contents

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Contents
Table of Contents
4.2
sprocket guard…………………………………………………………………………………………………………………………………………………………………………………………………
20
Removing the sprocket guard
4.3
Sprocket assembly 1……………………………………………………………………………………………………………………………………………………………………………………………
22
4.4
Sprocket assembly 2……………………………………………………………………………………………………………………………………………………………………………………………
23
Disassemble the sprocket assembly
4.5
Rear wheel component 1………………………………………………………………………………………………………………………………………………………………………………………
24
Decomposed rear rim component
4.6
Rear wheel component 2………………………………………………………………………………………………………………………………………………………………………………………
25
Demolition of rear wheel bearing, rear disc brake disc, rear sub-mud assembly
4.7
Rear sub-slab assembly 1………………………………………………………………………………………………………………………………………………………………………………………
26
Disassembled rear mud plate bracket assembly
4.8
Rear auxiliary mud plate assembly 2……………………………………………………………………………………………………………………………………………………………………………
27
Disassembled rear mud plate bracket assembly
4.9
Rear turn signal after sale parts…………………………………………………………………………………………………………………………………………………………………………………
28
Rear left and right turn signals and rear license plate lights for sale
4.10
Chain adjuster assembly…………………………………………………………………………………………………………………………………………………………………………………………
29
Disassemble chain adjuster and maintain
4.11
Rear mud board…………………………………………………………………………………………………………………………………………………………………………………………………
30
4.12
Rear shock absorption…………………………………………………………………………………………………………………………………………………………………………………………
31
Demolition after shock absorption, rear shock absorption adjustment
4.13
Rear fork component……………………………………………………………………………………………………………………………………………………………………………………………
32
Decomposed flat fork component
4.14
Replace the rear brake pads……………………………………………………………………………………………………………………………………………………………………………………
33
4.15
Rear brake main pump adds brake fluid…………………………………………………………………………………………………………………………………………………………………………
34
5Pedal component
5.1
Pedal height adjustment…………………………………………………………………………………………………………………………………………………………………………………………
35
Shift lever, brake pedal height adjustment
5.2
Right footrest component-1……………………………………………………………………………………………………………………………………………………………………………………
36
Remove the right foot support component
5.3
Right footrest component-2……………………………………………………………………………………………………………………………………………………………………………………
37
Decomposition brake pedal component
5.4
Right footrest component-3……………………………………………………………………………………………………………………………………………………………………………………
38
Decompose the right pedal component

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Table of Contents
5.5
Left footrest component-1………………………………………………………………………………………………………………………………………………………………………………………
39
Remove the left foot support component and the shift lever component
5.6
Left footrest component-2………………………………………………………………………………………………………………………………………………………………………………………
40
Decomposition shift lever component, front left pedal component
5.7
Left footrest component-3………………………………………………………………………………………………………………………………………………………………………………………
41
Decompose the left footrest component
6Cooling system component
6.1
Change the oil……………………………………………………………………………………………………………………………………………………………………………………………………
42
6.2
Replace the oil filter……………………………………………………………………………………………………………………………………………………………………………………………
43
6.3
Radiator tubing component………………………………………………………………………………………………………………………………………………………………………………………
44
Disassemble the radiator tubing component
6.4
Add coolant……………………………………………………………………………………………………………………………………………………………………………………………………
45
6.5
Cooling liquid……………………………………………………………………………………………………………………………………………………………………………………………………
46
Remove the shroud component and release the coolant
6.6
Right tank component……………………………………………………………………………………………………………………………………………………………………………………………
47
Disassemble the right tank component and the right water pipe component
6.7
Left tank component 1…………………………………………………………………………………………………………………………………………………………………………………………
48
Disassemble the left tank component, the left water pipe component, and the auxiliary water tank component
6.8
Left tank component 2…………………………………………………………………………………………………………………………………………………………………………………………
49
Left tank component
7Surrounding component
7.1
Surrounding the middle component……………………………………………………………………………………………………………………………………………………………………………
50
Unpack the middle cover and surround the middle
7.2
Envelope panel components……………………………………………………………………………………………………………………………………………………………………………………
51
Remove the left and right surrounding panel components
7.3
Left surround panel component…………………………………………………………………………………………………………………………………………………………………………………
52
Dismantle the left enclosure panel, the left turn signal, and the left enclosure trim panel
7.4
Right enclosure panel component………………………………………………………………………………………………………………………………………………………………………………
53
Disassemble the right surrounding panel, the right turn signal, and the right surrounding decorative panel
7.5
Lower shroud component 1……………………………………………………………………………………………………………………………………………………………………………………
54
Remove the shroud component
7.6
Lower shroud component 2……………………………………………………………………………………………………………………………………………………………………………………
55

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Table of Contents
Disassemble Lower shroud component
8Front fork component
8.1
Throttle/clutch cable clearance adjustment, light height adjustment……………………………………………………………………………………………………………………………………………
56
Adjust the throttle line, clutch cable free travel; adjust the headlights light height
8.2
Replacement clutch cable………………………………………………………………………………………………………………………………………………………………………………………
57
8.3
Replace the throttle line…………………………………………………………………………………………………………………………………………………………………………………………
58
8.4
Steering adjustment……………………………………………………………………………………………………………………………………………………………………………………………
59
Adjustment steering device
8.5
Right hand component…………………………………………………………………………………………………………………………………………………………………………………………
60
Remove right rear view mirror, right hand rubber sleeve, balance block
8.6
Add brake fluid, rocker adjustment……………………………………………………………………………………………………………………………………………………………………………
61
Add brake fluid, brake rocker adjustment
8.7
Replace the front brake pads……………………………………………………………………………………………………………………………………………………………………………………
62
8.8
Front wheel component…………………………………………………………………………………………………………………………………………………………………………………………
63
Disassemble the front wheel, front disc brake disc, front axle component
8.9
Front mudguard & wheel speed sensor component……………………………………………………………………………………………………………………………………………………………
64
Decompose front wheel speed sensor component, front mud plate component
8.10
Windshield component 1………………………………………………………………………………………………………………………………………………………………………………………
65
Remove windshield, windshield clamp
8.11
Windshield component 2………………………………………………………………………………………………………………………………………………………………………………………
66
Remove the rocker arm on the windshield
8.12
Head cover panel assembly………………………………………………………………………………………………………………………………………………………………………………………
67
Disassemble the headlight cover panel
8.13
Windshield Base component 1…………………………………………………………………………………………………………………………………………………………………………………
68
Remove windshield motor assembly
8.14
Windshield Base component 2…………………………………………………………………………………………………………………………………………………………………………………
69
Disassemble the windshield motor assembly
8.15
Windshield Base component 3…………………………………………………………………………………………………………………………………………………………………………………
70
Disassemble the windshield base and instrument
8.16
Wire clamp………………………………………………………………………………………………………………………………………………………………………………………………………
71
Windshield motor controller, Wire clamp
8.17
Enclosing the interior components………………………………………………………………………………………………………………………………………………………………………………
72
Remove left and right hoods