Zte ZXG10-BS30 User manual

ZXG10-BS30
Compact Outdoor BTS
Installation Manual
Version 1.5
ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: [phone] 800-9830-9830
Fax: [phone]
URL: http://support.zte.com.cn
E-mail: [e-mail]

LEGAL INFORMATION
Copyright © 2006 ZTE CORPORATION.
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are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
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CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
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support or training are subject to change without notice.
Revision History
Date Revision No. Serial No. Purpose
10-Aug-06 R1.0 sjzl20061196 English – For Customers

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Document
Name ZXG10-BS30 (v1.5) Compact Outdoor BTS Hardware Installation Manual
Product Version V 1.5 Document Revision
Number R1.0
Equipment Installation Date
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Contents
About this Manual............................................................. i
Purpose ................................................................................ i
Intended Audience ................................................................. i
Prerequisite Skill and Knowledge .............................................. i
What is in this Manual ............................................................ i
Related Documentation.......................................................... ii
Conventions ........................................................................ iii
How to Get in Touch............................................................. iv
Chapter 1.......................................................................... 1
Safety Instructions ..........................................................1
Overview .......................................................................1
Safety Symbols...............................................................1
Toxicant .............................................................................. 3
Electrical Safety.................................................................... 3
Antistatic ............................................................................. 4
Battery................................................................................ 5
Electromagnetic Radiation ...................................................... 6
Working at Heights ............................................................... 6
Fans ................................................................................... 7
High Temperature ................................................................. 7
Plugging/Unplugging a Module ................................................ 8
Do Not’s .............................................................................. 8
Chapter 2.......................................................................... 9
Overview ..........................................................................9
Equipment Installation and Commissioning Flow ..................9
Equipment Parameters ........................................................ 11
Hardware Installation Flow ................................................... 13
Chapter 3........................................................................17

Installation Preparations...............................................17
Inspection on Installation Environment............................. 17
Inspection on Indoor Installation Environment .........................17
Inspection on Outdoor Environment .......................................18
Power Supply Requirements ........................................... 18
Safety Instructions ..............................................................18
Grounding and Lightning Protection Requirements....................19
Tools and Meter Requirements ..............................................19
Unpacking and Inspection .............................................. 20
Unpacking Preparations........................................................20
Unpacking Instructions......................................................... 20
Chapter 4........................................................................23
Cabinet Installation .......................................................23
Cabinet Types .............................................................. 23
TSME.................................................................................24
DPM ..................................................................................25
STM ..................................................................................26
HDSL................................................................................. 26
PWM or PWMD .................................................................... 27
HTM ..................................................................................29
Cabinet Installation Methods........................................... 30
Cabinet Installation on a Pole................................................ 30
Cabinet Installation on a Wall................................................35
Plugging / Unplugging a Module.............................................39
Chapter 5........................................................................43
Power and Grounding Cables Installation ....................43
Power Interface ............................................................ 43
AC Input Power Interface .....................................................43
DC Input Power Interface .....................................................44
DC Output Power Interface ...................................................45
Equipment Grounding ..........................................................45
Chapter 6........................................................................49
Internal Cables Installation...........................................49
Backplane Interfaces ..................................................... 49
Site ID............................................................................... 51

Internal RF Cables for Single Cabinet ..................................... 57
Internal RF Cables for Dual Cabinets ...................................... 58
Internal Signal Cables.......................................................... 59
Chapter 7........................................................................73
External Cables Installation ..........................................73
Chapter 8........................................................................83
Antenna Feeder System Installation.............................83
Antenna Feeder System Composition ............................... 83
Installation Accessories........................................................ 91
Antenna Feeder System Installation Flow.......................... 95
Engineering preparation....................................................... 96
Antenna Installation .......................................................... 100
Testing the Antenna Feeder System..................................... 116
Chapter 9......................................................................119
Hardware Installation Check.......................................119
Cabinet Checking .............................................................. 119
Cables Checking ............................................................... 119
Sockets, Plugs and Locking pieces checking .......................... 120
Labels Checking................................................................ 120
On-site Environment ......................................................... 120
Antenna Feeder System ..................................................... 121
Chapter 10....................................................................123
Power–ON/OFF Test....................................................123
Power-ON Check............................................................... 123
Power-ON Procedure ......................................................... 123
Power-OFF Procedure ........................................................ 124
Appendix A...................................................................125
Packing, Storage and Transportation..........................125
Packing ........................................................................... 125
Storage ........................................................................... 126
Transportation.................................................................. 127
Appendix B...................................................................129
CE Statement ...............................................................129

Appendix C ...................................................................131
Abbreviation.................................................................131
Figures..........................................................................133
Tables...........................................................................137
Index............................................................................139

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Confidential and Proprietary Information of ZTE CORPORATION i
About this Manual
Purpose
This manual describes the overall structure, basic parameters,
configurations and installation methods of ZXG10-BS30 (V1.5).
Intended Audience
This document is intended for engineers and technicians who
perform hardware installation for ZXG10-BS30 (V1.5).
Prerequisite Skill and Knowledge
To use this document effectively, users should have a general
understanding of wireless telecommunications technology.
Familiarity with the following is helpful:
ZXG10-BS30 (V1.5) system and its various components
What is in this Manual
This Manual contains the following chapters:
TABLE 1–CHAPTER SUMMARY
Chapter Summary
Chapter 1, Safety
Instructions
Describes the safety signs and their
meanings
Chapter 2, Overview Describes the installation and
commissioning flow of the BS30 (V1.5)
Chapter 3, Installation
Preparations
Describes the installation environment
check, tools requirements, documents
preparation, unpacking and inspection.
Chapter 4, Cabinet
Installation
Describes the internal module structure
and cabinet installation.
Chapter 5, Power and Describes the power and grounding cables

ZXG10-BS30 (V1.5) Compact Outdoor BTS Hardware Installation Manual
ii Confidential and Proprietary Information of ZTE CORPORATION
Chapter Summary
Grounding Cables
Installation
installation
Chapter 6, Internal
Cable Installation
Describes the back plane interfaces , RF
cable and signal cable installation
Chapter 7, External
Cable Installation
Describes the external cables including,
tail fiber, E1cable, power cables and main
contact point alert cable
Chapter 8, Antenna
Feeder System
Installation
Describes the antenna feeder system
composition and installation
Chapter 9, Hardware
Installation Check
Describes the system debugging check
after hardware installation
Chapter 10, Power –
ON/OFF
Describes the module plugging
/unplugging and power – ON/OFF methods
Appendix A Describes the packing methods, storage
conditions and transportation of the
equipment
Appendix CCE Statement
Appendix B List of telecom industry abbreviations
Related Documentation
The following documentation is related to this manual:
ZXG10-BS30 (V1.5) Compact Outdoor BTS Technical Manual
ZXG10-BS30 (V1.5) Compact Outdoor BTS Hardware Manual
ZXG10-BS30 (V1.5) Compact Outdoor BTS Maintenance
Manual (Routine Maintenance)
ZXG10-BS30 (V1.5) Compact Outdoor BTS Maintenance
Manual (Emergency Handling)
ZXG10-BS30 (V1.5) Compact Outdoor BTS Maintenance
Manual (Trouble shooting)
ZXG10-BS30 (V1.5) Compact Outdoor BTS Guide to
Documentation

About this Manual
Confidential and Proprietary Information of ZTE CORPORATION iii
Conventions
ZTE documents employ the following typographical conventions.
TABLE 2-TYPOGRAPHICAL CONVENTIONS
Typeface Meaning
Italics References to other Manuals and documents.
“Quotes” Links on screens.
Bold Menus, menu options, function names, input
fields, radio button names, check boxes, drop-
down lists, dialog box names, window names.
CAPS Keys on the keyboard and buttons on screens
and company name.
Constant width Text that you type, program code, files and
directory names, and function names.
[ ] Optional parameters.
{ } Mandatory parameters.
| Select one of the parameters that are delimited
by it.
Note: Provides additional information about a
certain topic.
Checkpoint: Indicates that a particular step needs
to be checked before proceeding further.
Tip: Indicates a suggestion or hint to make things
easier or more productive for the reader.
TABLE 3-MOUSE OPERATION CONVENTIONS
Typeface Meaning
Click Refers to clicking the primary mouse button (usually
the left mouse button) once.
Double-click Refers to quickly clicking the primary mouse button
(usually the left mouse button) twice.
Right-click Refers to clicking the secondary mouse button
(usually the right mouse button) once.
Drag Refers to pressing and holding a mouse button and
moving the mouse.
Typographical
Conventions
Mouse
Operation
Conventions

ZXG10-BS30 (V1.5) Compact Outdoor BTS Hardware Installation Manual
iv Confidential and Proprietary Information of ZTE CORPORATION
How to Get in Touch
The following sections provide information on how to obtain
support for the documentation and the software.
If you have problems, questions, comments, or suggestions
regarding your product, contact us by e-mail at
[email protected]. You can also call our customer support
center at (86) 755 26771900 and (86) 800-9830-9830.
ZTE welcomes your comments and suggestions on the quality
and usefulness of this document. For further questions,
comments, or suggestions on the documentation, you can
contact us by e-mail at [e-mail]; or you can fax your
comments and suggestions to (86) 755 26772236. You can also
browse our website at http://support.zte.com.cn, which contains
various interesting subjects like documentation, knowledge base,
forum and service request.
Customer
Support
Documentation
Support

Confidential and Proprietary Information of ZTE CORPORATION 1
Chapter 1
Safety Instructions
This chapter explains the safety symbols and safety measures to
observe during routine maintenance.
Overview
It is important to read safety instructions before operation and
maintenance of ZXG10-BS30 equipment. These instructions are
supplementary to any local safety regulations in place. In case of
any conflict, local safety regulations shall prevail.
Maintenance personnel should have preliminary knowledge
about safety operations and must have received training on ZTE
equipment maintenance and operations.
Observe related equipment precautions and special safety
instructions during maintenance, provided by ZTE.
Some important safety instructions are discussed in the chapter.
ZTE shall not bear any liabilities incurred by violation of
universal safety operation requirements, or violation of safety
standards for designing, manufacturing and equipment usage.
Safety Symbols
Table 4 lists general safety symbols used in the manual.
TABLE 4–GENERAL SAFETY SYMBOLS
Safety Symbol
Meaning
No smoking: Smoking is forbidden.
No Flammables: No flammable materials can be
stored.

ZXG10-BS30 (V1.5) Compact Outdoor BTS Hardware Installation Manual
2 Confidential and Proprietary Information of ZTE CORPORATION
Safety Symbol Meaning
No touching: Do not touch.
Universal alarm: General safety precaution.
Erosion: Beware of erosion.
Electric shock: There is a risk of electric shock.
Electrostatic: Device may be sensitive to static
electricity.
High temperature: Surface is hot and may cause
personal injury if touched.
Microwave: Beware of strong electromagnetic field.
Laser: Beware of strong laser beam.
Universal alarm symbols comprises of four levels: Danger,
warning, caution and note in descending of criticality.
Danger: Indicates an imminently hazardous situation,
which, if not avoided, could result in death or serious injury.
Limit its use to only extreme situations.
Warning: Indicates a hazardous situation, which, if not
avoided, could result in serious injuries, equipment damages or
interruption of major services.
Caution: Indicates a potentially hazardous situation, which,
if not avoided, could result in moderate injuries, equipment
damages or partial service interruption.
Note: Indicates helpful information that if ignored, could
result in minor injuries, equipment damages or partial service
interruption.
Every safety symbol has a text description of its safety level and
a detailed description of its contents.

Chapter 1 - Safety Instructions
Confidential and Proprietary Information of ZTE CORPORATION 3
Toxicant
Warning: Beryllia is a toxic chemical commonly used in
transistors and base stations components, such as power
amplifier circuit and hybrid combiner circuit. Do not make direct
contact with these components.
Broken, ruptured or squashed beryllia components produce
beryllia powder, which is extremely harmful to human skin and
mucous membrane.
Beryllia components are dangerous only when they are broken,
so they need a lot of care while installing and disposing.
While disposing beryllia components, comply with local
regulations of chemical or special waste disposal.
In case of any accident or any physical contact involving beryllia,
rinse the wound with water and rush to a hospital for proper
treatment.
Personnel exposed to such components must have complete
knowledge about precautionary measures to avoid any hazards.
Warning: Some components in base station contain
chemicals like hydrochloride. These components release toxic
gas when burnt.
Do not burn components to prevent toxic gas release after
combustion. Dispose off according to the local regulations of
chemical or special waste disposal.
Electrical Safety
Warning: In high DC and AC voltage operation, use special
purpose tools.
Danger: Direct or indirect contact with high DC or AC
voltage through any moist object may result in serious injury.
AC equipment installation must comply with the local safety
regulations.
Personnel responsible for AC equipment installation must have
proper qualification in high DC and AC power.
Do not wear a watch, chain, bracelet, ring or any other
conductive objects while working with high voltages.
Prevent moisture from entering the equipment while working in
a moist environment.
Beryllia
Hydro Chloride
Tools
High Voltage

ZXG10-BS30 (V1.5) Compact Outdoor BTS Hardware Installation Manual
4 Confidential and Proprietary Information of ZTE CORPORATION
Note: Never install or uninstall power cables while they are
live because when touched with a conductor may produce sparks,
resulting in fire or damage to eyes.
Shut down the power supply before installing or uninstalling a
power cable.
Connect cables according to the labels and instructions given in
installation and hardware manuals.
Warning: Drilling in the cabinet without prior permission is
prohibited.
Unnecessary drilling can damage cables inside the cabinet. The
metal pieces blown due to drilling can cause short circuits in the
circuit board.
While drilling in the cabinet, wear gloves and move aside cables
in the cabinet. Protect eyes from metal pieces blowing while
drilling.
Clean the cabinet after drilling.
Danger: Do not perform high voltage and tower operations
in thunderstorm.
Thunderstorm produces a strong electromagnetic field in the
atmosphere, so avoid all tower and high voltage operations.
Take lightning protection measures by grounding the equipment
to prevent any damage.
Antistatic
Note: Static electricity produced by human body can
damage sensitive components on the circuit board, such as large
integrated circuits (ICs).
Friction caused by human body is the root cause of electrostatic
charge accumulation. In dry weather, the static charge carried
by human body can be up to 30 kV and can remain in human
body for a long time. Person carrying static charge can damage
a component by touching and hence transferring the charge to
the component.
To prevent human static charge from damaging sensitive
components, wear antistatic wrist strap and ground its other end
before touching the equipment or holding a plug board, circuit
board, IC chip etc.
To prevent accidental electric shock, serially connect the
connection cable between the wrist and grounding point with a
resistor above 1 MΩ. A resistor above 1 MΩis enough to
discharge static voltage.
Power Cables
Drilling
Lightning

Chapter 1 - Safety Instructions
Confidential and Proprietary Information of ZTE CORPORATION 5
Check antistatic wrist strap regularly and never use a cable
other than the original cable that comes along with the wrist
strap.
Static-sensitive module or board should not touch the objects
that can carry static electricity. For example, friction caused by
package bags, transfer box and transfer belt made from
insulation plastic, may cause electrostatic shock to the
components because they can transfer static charge from human
body or floor.
Keep the static-sensitive module or board in anti-static bag
during storage and transportation.
Ground the test device to discharge the static charge before use.
Do not place the module or board near strong magnetic field,
such as cathode-ray tube of the monitor. Keep it at least 10 cm
away.
Battery
Danger: A short-circuited battery can be harmful to
human body. Although common batteries have low voltage, but
instant powerful current caused by short circuit can release a
great amount of energy.
Prevent metal objects to short circuit the battery, for example,
short circuit caused by mishandling the operation tools. If
possible, cut the battery supply before any operation.
Danger: Do not use any unsealed lead-acid battery,
because the gases released by the battery may erode the
equipment or cause fire. Fix the battery and place it horizontally.
Select a ventilated place for the battery having proper fire
protection measures because a battery can release combustible
gases. To prevent high temperature due to sunshine, equip the
battery room with sun-screening curtains.
Danger: Very high temperature of the battery may cause
deformation, damage or acid liquid overflow.
If the battery temperature exceeds 60 ºC, check acid liquid
overflow in the battery.
If acid liquid has overflowed, dispose off according to the local
regulations of chemical or special waste disposal.
Danger: If acid liquid overflows, absorb and neutralize it
as soon as possible.
Short Circuit
Harmful Gases
High
Temperature
Acid Liquids

ZXG10-BS30 (V1.5) Compact Outdoor BTS Hardware Installation Manual
6 Confidential and Proprietary Information of ZTE CORPORATION
Take special care of the acid liquids while moving a soaked
battery. If acid liquid overflows, use NaHCO3, Na2CO3 or
Na2CO3.10H2O to neutralize and absorb it.
Substances used for absorption and neutralization of acid liquids
must conform to battery manufacturers’ instructions.
Electromagnetic Radiation
An antenna of a device generates electromagnetic radiations.
The safety requirement might not be sufficient at a place too
near to the antenna. Personnel with proper training and relevant
qualifications must install and maintain the equipment.
Equipment radiation design shall comply with IEEE C95.1-1991.
Warning: Operating on high intensity RF equipment can
seriously affect human body.
During installation and maintenance of the antenna on a tower
mounted with several antennas from different operators, there
must be mutual agreement to shutdown the transmission.
Warning: During installation and servicing operations
around the operating antenna, keep adequate distance from the
antenna.
Do not unplug the transmitter output feeder connector or the
antenna feeder cable connector while the transmitter is
operating.
Shut down the transmitter before unplugging the feeder cable
connector or working beside the transmitter antenna.
Working at Heights
Warning: While working at heights, prevent objects from
falling down.
Working at heights should conform to local national service
regulation requirements, such as:
All personnel working at heights must undergo proper
training.
Prevent operation machinery and tools from falling down.
Wear helmet and safety belt as a safety precaution.
Wear cold-protection clothes in cold areas.
Check all hoisting equipment before working at heights.