23zero TUB RACK User manual

TM
TUB RACK
USER MANUAL

TM
TUB RACK ASSEMBLY MANUAL
Thank you for purchasing a 23 ZERO Tub rack
1
CONTENTS
Optional heights
Parts List 2
3
Tub rack assembly 4, 5
Warranty 9
Vehicle mounting 6, 7, 8
Thank you for purchasing a 23Zero Tub Rack. Please read these instructions carefully before
assembling and installing the tub rack to your vehicle. Assembly and installation requires
minimum 2 people.
Tools required:
- Tape measure
- Marking pen
- Masking tape
- Enamel paint pen
- Cordless drill
- 5mm & 6mm Hex / Allen keys
- 13mm & 17mm spanners
- 3mm & 10mm drill bits
Note: 23Zero accepts no responsibility for incorrect tment / accidental damage to vehicle
during tment. If unsure, please contact a reputable accessory tter to install the tub racks for
you.
IMPORTANT
Load and weight capacities of the 23Zero Tub rack is dependant on vehicle load ratings. Please
be aware of vehicle load ratings before use.
Before installing the 23Zero Tub racks please ensure you are aware and understand the following:
• Your ute’s maximum load rating.
• Your ute’s maximum load rating including off-road capacity.
The maximum amount of weight you can safely add to a vehicle’s cargo area differs according to
make and type of vehicle including aftermarket additions such as roof racks / bars.
Note: Roof rack & Tub rack off-road limits are immensely different to normal road use load
ratings. If in doubt, please contact your vehicle manufacturer specied loading capacity
of your vehicle.

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TUB RACK ASSEMBLY MANUAL
Parts List

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TUB RACK ASSEMBLY MANUAL
Optional Heights
The 23Zero tub racks can be assembled to t various tub sizes and heights. Below is a table
outlining minimum and maximum heights dependant on tub widths.
* Maximum heights have been calculated allowing a 2 hole overlap between leg and elbow
Minimum 2 hole overlap
using 4 Hex bolts

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TUB RACK ASSEMBLY MANUAL
Tub Rack Assembly
1.
2.
Assemble 4 sets of uprights using
4 Legs (A) and 4 Elbows (B).
Do not over tighten at this stage
Fixings used:
16 M8 Hex bolts (G)
16 M8 Nuts (I)
32 M8 Flat washers (K)
16 M8 Spring washers (M)
Note: Allow 2 hole overlap
Measure here
Measure internal width of tub.
When assembling tub rack, vertical anges of tub legs must t within this measurement.
Note: Allow 10mm narrower to
begin with as nal adjustments
can be made later.

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TUB RACK ASSEMBLY MANUAL
3.
4.
Join hoops together by attaching minimum 4 Rails (D)
Do not over tighten at this stage
Fixings used:
24 M8 Hex bolts (G)
24 M8 Nuts (I)
48 M8 Flat washers (K)
24 M8 Spring washers (M)
Attach Legs/Elbows to each end of Cross Beam (C)
Create 2 hoops.
Do not over tighten at this stage
Fixings used:
16 M8 Hex bolts (G)
16 M8 Nuts (I)
32 M8 Flat washers (K)
16 M8 Spring washers (M)
Slide until vertical anges t withing internal tub lip measurement.
Final adjustments can be done at mounting stage.
Tub Rack Assembly

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TUB RACK ASSEMBLY MANUAL
5.
6.
Vehicle mounting
To avoid scratching and for ease of marking, determine position of tub racks
on tub and apply masking tape on top lip and inside face of lip. All 4 corners.
Place assembled tub rack on
top of tub in desired position.
Mark drilling position of 3 holes
on each leg.
Once all holes are marked,
remove tub rack.
Tip: When drilling inner holes, allow
for thickness of rubber.

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TUB RACK ASSEMBLY MANUAL
8.
7.
Drill holes.
Use 3mm drill bit for pilot hole
followed by 10mm drill bit for
nal hole.
Tip: De-bur holes and apply
enamel paint on bare metal to
avoid rust.
Remove backing from protective rubbers
and stick down over holes ush with
inside lip.
Place tub rack on top of ute tub.
Align holes and t M10 Hex bolts to
all 4 legs.
Once bolts, washers and nuts have
been seated, tighten all.
Fixings used:
8 M10 50mm Hex bolts (F)
4 M10 30mm Hex bolts (H)
12 M10 Nuts (J)
24 M10 Flat washers (L)
12 M10 Spring washers (N)
Vehicle mounting

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TUB RACK ASSEMBLY MANUAL
9.
Tighten and inspect all bolts/nuts on legs, elbows rails and cross beams.
Tub rack is now ready for use.
Vehicle mounting