3B6 SLIM User manual

SLIM
Load Moment Indicator
Operator Manual
Rev 11 02-07-18
Software TXW003OPE
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0 43.5
1.1 10.2
34.1 6 1 68
7055 Morning Dove Way, Roscoe, IL 61073
Phone [phone]
www.controlsystemsw.com : [e-mail]

3B6 Operator Manual
WARNING
The SLIM system is an LMI, with Range limiting
features.
The system should be checked for the shutoff
functions prior to programming the Operating mode
and confirming by trying to move the boom functions
to ensure the shutoff is disabled.
A full check confirming all features on the system are
functioning properly prior to lifting any loads!
To obtain the optimum performance from this system
we recommend that you read and understand this
manual before using the system.
WARNING
For proper use of the system, carefully read and understand this page.
MAINTENANCE The SLIM system power cable must be
disconnected when welding, battery replacement, charging or jump
starting the battery. Failure to comply will result in serious damage to
the system.
MACHINE WASHING If washing the machine with a high pressure power washer, you
must protect all the system components from direct spraying to
avoid damage to the components.
Failure to comply with the above warnings will result in voiding the warranty!
Introduction

WARRANTY
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE
DISTRIBUTOR OR THE MANUFACTURER ON NEW 3B6 SYSTEMS AND
COMPONENTS, EXCEPT THE MANUFACTURER’S WARRANTY AGAINST DEFECTS,
MATERIAL AND WORKMANSHIP SET OUT BELOW.
NEW EQUIPMENT WARRANTY
“The manufacturer warrants each new product made by the manufacturer to be free from
defects in material and workmanship, its obligation and liability under this warranty being
limited to replacing free of charge at its factory any part proving defective under normal use
and service within twelve (12) months from the date of initial sale, providing the product is
on record with the manufacturer as being installed by the distributor. If the product is not on
record as being installed by the distributor, the manufacturer will consider the date of
shipment from the factory as the date of initial sale. This warranty is in lieu of all other
warranties, expressed or implied and the obligation and liability of the manufacturer under
this warranty shall not include any transportation or other charges or the cost of installation
or any liability for direct, indirect or consequential damages or delay resulting from the
defect. Any operation beyond rated capacity or the improper use of the product or the
substitution upon it of parts not approved by the manufacturer shall void this warranty. This
warranty covers only the products of 3B6. The products of other manufacturers are covered
only by such warranties as made by their manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR
LIABILITY OF THE PART OF THE MANUFACTURER, AND 3B6 NEITHER ASSUMES
NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY
IN CONNECTION WITH SUCH EQUIPMENT.
3B6 Operator Manual

Table of Contents
4
System Layout Page 5
System Components Page 6
SLIM Display Page 7-8
System Start-up Page 9 -11
Range Limiting feature (Slewing range limits) Page 12
Virtual Wall (ISAAC) Page 13-14
Contrast adjustment Page 15
Language/Unit of measurement Page 15
Warning Codes Page 16
Alarm messages Page 17-19
System Diagnostics Page 20-28
Wiring Diagram Page 29-30
3B6 Operator Manual

System Layout
5
3B6 Operator Manual
4
4
J4 J5
2
1
CV.SL.HC036T/ T104435
45.90.0404A0.01T/ T104429
43.31.2100A0.01T/ T104434
3B6 Part No./ Terex part No.QuantityRef. Description
1
1MAINUNITSLIM
1CABLE REEL
1
2
3AV45.60.0126.01 / T10443024
8 0 .S L .H C 0 3 6 0 .0 1
T R O N O F .
0 9 / 0 2 / 2 0 0 9
L A Y O U T
A3
S L I M .H C 3 6
S L I M .H C 3 6 .F 1 1 / 1
G E R A N E O A .
00
0
46.12.0100XX.01T / T1044325 46.80.0000XX.01 / T10474716
3
7
17 30.35.77226T / T104436
X1
X2
21 pole male connector socket
21 pole female connector plug HDP24-18-21PN HDP26-18-21SN
DTM04-6P
DTM06-6S
PX0732S
6 pole connector
X1
X2
X10
X8
X7
X9
X7 X8
X6
X5
X4
X3
4 pole connector
4 pole connector
3 pole connector
3 pole connector
6 pole connector
6 pole connector
PX0731P
DTM06-4S
DTM04-4P
DT06-6S
DTM06-2S2 pin connector
1
0 1 SWIVEL PLATE A2BN2SP1 / T106332
/ T106274
80.SL.HC0360.01/ T106274
CV6x0.35sch
21' (7m)
CV6x0.35sch
5' (1.5m)
CV16xsch
5' (1.5m)
CV14xsch
5' (1.5m)
CV4x0.50sch
3' (1m)
CV4xsch
(pot supplied length)
CV4x0.50sch
2' (0.61m)
CV4x0.50sch
2' (0.61m)
CV4x0.50sch
6' (1.8m)
CV6x0.35sch
4' (1.2m)
X12
X11 3 pole connector 3 pole connector DT04-3P
DT06-3S
WIREHARNESS
PRESSURETRANSDUCER
LIMITSWITCH
WEIGH
POTENTIOMETER
8 1 PROXIMITYSWITCH Y11KIBM18PS
ROD
4
PISTON
4
3' (1m)
CV4x0.50sch
X11 X12
8
PROXIMITY
SWITCH
SUPPLY
INPUTS
OUTPUTS
X9 X4
X3
DN1
X10
CABLEREEL
X15
6
AC156A/230V
EN418
IP66
VDE0660
0
5
X14
CV4x0.50sch
2' (0.61m)

System Components
6
3B6 Operator Manual
A2B Switch ACMCP Cable Reel
Pressure Sensors
Piston side located on top of the cylinder
Rod side located inside turret area
SLIM Display
Mounted on
outrigger swing
arm
A2B Switch CWT
Slew potentiometer
Located inside center
area of turret
Cable Sheave Guide
Main wire harness
Located inside turret area
Proximity switch
Located on swing
drive cover

SLIM Display Data
7
3B6 Operator Manual
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32.0  43.5
1.1 10.1
34.0 7 1 68
21
7
6
5
3 4
1) LCD bar showing the actual load in percentage to the maximum capacity load in that
working condition.
2) Green reference: Normal operating area 0-90% capacity.
3) Yellow reference: Pre-warning (Actual load is higher than 90% of maximum capacity).
4) Red reference: Shut-off Zone ( Actual load higher than 100% of maximum capacity).
5) Green Led on: Normal condition 0-90% capacity
6) Yellow Led on: Pre-warning condition (exceeding 90% capacity Audible alarm on )
7) Red Led on: Shut-off condition (100% capacity or higher (Audible alarm on )
4 Set-up keys

8
SLIM Display Data
3B6 Operator Manual
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32.0  43.5
1.1 10.1
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81412 9
10
11 13
8) ACTUAL LOAD LIFTED: ACT Graphic Symbol : Indicates Actual load suspended,
value x 1000 in lbs or kgs
9) MAXIMUM CAPACITY LOAD: MAX Symbol; Indicates Maximum allowed load
value x 1000 in lbs or kgs
10) WORKING RADIUS: distance between the center of suspended load to center of turret
rotation point. Value feet and tenths or meters and tenths.
11) WORKING CONFIGURATION: Operating Mode or program selected.
value in feet and tenths or meter and tenths.
12) MAIN BOOM LENGTH: Distance from Boom rotation pin to boom sheave pin.
value in percentage 0-100 %.
13) MAIN BOOM ANGLE: boom angle in degrees relative to the ground
value in degrees.
14) BOOM HEIGHT: Distance from boom tip to ground
value in feet and tenths or meters and tenths.
15) PARTS of LINE : Number of wire rope rigging
1515

System Start Up
9
The SLIM is equipped with multiple pushbutton functions and display pages to indicate
the crane condition information such as, LMI and Auto Diagnostics. The SLIM display will
automatically power up once the machine is started. The unit will indicate the software
version, date, crane model number and perform a self test.
3B6 Operator Manual
The display will change to the LMI SET-UP screen for Configuring the crane setup.
The system will store the last operating mode selected that was confirmed. See page 11
for all programs available. Use the UP or DOWN pushbutton to scroll to a different
operating mode or press and release the ENTER pushbutton to confirm the indicated
operating mode. The system will be in an inactive mode and audible/ visual alarms
enabled until the system is setup and confirmed.
Please Confirm
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TXW003 28AUG12
BT26106 V3.1
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MAIN BOOM 360
Please Confirm
The display will change to the ROPE selection ( Parts of Line) Using the UP or DOWN
pushbuttons select the proper parts of line and press and release the ENTER pushbutton
to confirm. The system will be in an inactive mode and audible/visual alarm enabled until
the system is setup and confirmed.
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Loading Table
ROPE 6
NOTE: Start up screen
SAE chart is V3.1. Metric chart is V4.

System Start Up
10
3B6 Operator Manual
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The display will change to the normal operating screen (if no faults or conditions are
present.) The system will be in an active mode (working). All machine geometry should
be indicated. The system is fully operational.
32 43.5
1.1 10.2
34.1 6 1 68
To Silence the audible alarm: press and release the INDEX/HORN pushbutton. This
feature is inoperable in the RIGGING & TRAVEL MODE!
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To Change the program or parts of line press and release the UP arrow
pushbutton. Then use the UPArrow pushbutton to scroll to the new program and
press and release the ENTER pushbutton to confirm the program. The display will
ask then to confirm the parts of line. Change the parts of line using the UPArrow
pushbutton and press and release the ENTER pushbutton to confirm. The system
will be operational then.
MAIN BOOM 360
Please Confirm

3B6 Operator Manual
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Operating Modes
Program number and Description
0 Main Boom
1 Jib 30 ft 0 degree
2 Jib 30 ft 15 degree
3 Jib 30 ft 30 degree
4 Jib 47 ft 0 degree
5 Jib 47 ft 15 degree
6 Jib 47 ft 30 degree
8 Rigging & Travel
16 Main boom SR (SR is Spin resistant cable)
17 Jib 30ft 0 degree SR
18 Jib 30ft 15 degree SR
19 Jib 30ft 30 degree SR
20 Jib 47ft 0 degree SR
21 Jib 47ft 15 degree SR
22 Jib 47ft 30 degree SR
11
Rigging and Travel Mode
The unit is equipped with a rigging and travel mode, when selected the audible alarm
sounds every 5 seconds to warn the operator the program is selected. This program
enables the (shutoff) lock out valves all the time and it is used for rigging and travel only.
It is not intended to be used to operate the crane for normal operation. The audible alarm
can not be silenced in this mode. If the cylinder is topped and an overload condition is
present, rigging and travel mode is selected in order to over ride and allow the boom to
be lowered. Then select the proper program for operation.
The range limiting feature is disabled with this program and will not stop the rotation in
the event the rotation values and angle of the boom is below the 10 degree range when
swinging towards the outriggers. See page 12.

Range Limiting feature limit
12
3B6 Operator Manual
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The system is equipped with a preset range limiting feature, which will stop the crane
rotation to avoid contact with the outriggers. The lowest angle is 10 degrees, which will
stop the rotation in the contact direction, but allow the machine to swing back in the
opposite direction unless the angle is increased to enable the rotation to continue in that
direction. This feature is bypassed in Rigging and Travel mode only. The lowest angle
over the front is 10 degrees.
Warning 8 will flash on the display when the pre-warning alarm is enabled 2-3 degrees
prior to the shut-off point of rotation. Then Warning 9 will flash on the display when the
rotation is stopped. This mean the rotation feature is enable and stops the crane rotation
in the contact direction, but allows the crane to rotate back in the non- contact direction.
Warning 9
1.1 10.2
34.1 6 1 68
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Warning 8
1.1 10.2
34.1 6 1 68
Warning 8 (Pre-warning)
Warning 9 (Shutoff rotation)

Virtual wall feature (ISAAC)
(Activate)
13
3B6 Operator Manual
The system is equipped with a virtual wall feature ,which allows the operator to set the
angle, radius or height limits. This is performed by putting the boom in that position and
then selecting the function and confirming. These features are audible and visual
warning only. See below for setting.
To activate the feature press and hold the INDEX pushbutton for 3 seconds the display
will indicate ;
71 Angle set; position the boom at the proper angle to set and press and release the
ENTER pushbutton to activate that setting, then press and release the INDEX
pushbutton to confirm or press and release the UP arrow pushbutton to activate the;
72 Radius set; position the boom at the proper radius to set and press and release the
ENTER pushbutton to activate that setting, then press and release the INDEX
pushbutton to confirm or press and release the UP arrow pushbutton to activate the;
73 Height set position the boom at the proper height to set and press and release the
ENTER pushbutton to activate that setting, then press and release the INDEX
pushbutton to confirm or press and release the UP arrow pushbutton to activate the;
76 Rot. Max Set position the boom at the min (left side) rotation angle to set and press
and release the ENTER pushbutton, then press and release the INDEX to confirm or
press and release the UP pushbutton to activate the;
77 Rot. Min Set position the boom at the (right side) max rotation angle to set and press
and release the ENTER pushbutton, then press and release the INDEX to confirm or
press and release the UP pushbutton to scroll to the next setting.
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71Angle Set
ACTIVE WARNING CODES
Warning 11 indicates Angle preset has been exceeded
Warning 12 indicates Radius preset has been exceeded
Warning 13 indicates Height preset has been exceeded
Warning 15 indicates Rot Min preset has been exceeded
Warning 16 indicates Rot Max preset has been exceeded
To exit this feature press and release the INDEX pushbutton to return to the LMI
working screen

Virtual wall feature (ISSAC)
(Deactivate)
14
3B6 Operator Manual
If the UP or DOWN arrow pushbutton is pressed and released again the display will
indicate;
81 Angle Reset : Resets the value to a default value to deactivate the feature, press and
release the UP arrow pushbutton the display indicates;
82 Radius Reset : Resets the value to a default value to deactivate the feature, press
and release the UP arrow pushbutton the display indicates;
83 Height Reset : Resets the value to a default value to deactivate the feature, press
and release the UP arrow pushbutton the display indicates;
86 Rot. Max Reset : Resets the value to default value to deactivate the feature, press
and release the UP arrow pushbutton the display indicates;
87 Rot Min Reset : Resets the value to default value and deactivates the feature, press
and release the UP arrow pushbutton the display indicates;
89 Disable All : Resets all values of the Virtual wall settings to the default value and
deactivates all features. press and release the UP arrow pushbutton the display
indicates;
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81Angle Reset
To exit this feature press and release the INDEX pushbutton to return to the LMI
working screen

15
Contrast adjustment
3B6 Operator Manual
The displayed will automatically start to change the contrast adjustment values on the
display they will increase and decrease the contrast. Once the desired contrast is
reached press and release the ENTER pushbutton to confirm this setting. Values will
range from 100-130, in 5 point value changes. Example 100 to 105 to 110, etc
Once you have confirmed the setting the display will change back to the LMI screen.
Display
Auto Contrast XXX
To adjust the contrast from the LMI page, press and release the DOWN/MINUS
pushbutton the display will indicate;
The display language and unit of measurement must be set by the installer prior to
shipping the unit. A high level password must be inserted to access this feature.
Language/Unit of measurement

WARNING CODES
16
3B6 Operator Manual
WARNING 5
Rope overload Exceeded single line pull of wire rope Increase reeving Reduce weight
WARNING 6
Exceeded load
program change
Suspended load when changing
program Lower load to ground to change program
WARNING 7
Rigging & Travel Rigging & Travel mode selected N/A
WARNING 8
Pre-warning
rotation
Rotation approaching limit range Increase Boom angle above 10
degrees
WARNING 9
Rotation limit stop Exceeded rotation limits Increase Boom angle above 10
degrees
Rotate opposite direction
WARNING 10
5 vdc supply
rotation pot fault
5vdc supply is low to rotation pot Check wiring
Check harness to pot
Replace pot
WARNING 11
Virtual wall Angle
preset limit
Preset for virtual wall exceeded Increase boom angle
Reset ISAAC angle setting, page
14
WARNING 12
Virtual wall radius
exceeded
Preset for Virtual wall exceeded Decrease radius
Reset ISAAC radius setting, page
14
WARNING 13
Virtual wall
Height exceeded
Preset for Virtual wall exceeded Decrease height
Reset ISAAC height setting, page
14
WARNING 15
Virtual Wall
Rotation min
exceeded
WARNING 16
Virtual Wall
Rotation min
exceeded
Preset for Virtual wall exceeded
Preset for Virtual wall exceeded
Increase Rotation min (swing left)
Reset ISAAC ROT MIN setting,
see page 14 operator manual
Decrease Rotation Max (swing
right)
Reset ISAAC ROT MAX setting.
See page 14 operator manual

Alarm/Fault codes
17
3B6 Operator Manual
MESSAGE CAUSE SOLUTION
ALARM 1
Memory Data
Fault
Internal memory fault Cycle system power, if continued
Contact Service
ALARM 2
Angle sensor 1
reading lower than
minimum
 Potentiometer inside Reel is faulty.
Possible lack of continuity in wires
carrying the signals
Fault in Display unit connector
Angle out of adjustment
Check Wiring from cable reel to
Display Unit
Check 12vdc supply to angle
pot in cable reel
Replace pot if damaged
Check CAN BUS lines
 Call service
ALARM 3
Angle sensor 1
reading higher
than maximum
Potentiometer inside reel is faulty.
Lack of continuity in wiring
Fault in display unit connector
Angle out of adjustment
Check Wiring from cable reel to
display unit
Check 12vdc supply to angle
sensor
Replace pot if damaged
Check CAN BUS lines
Call Service
ALARM 4
Length Sensor 1
reading lower than
minimum
Potentiometer inside reel is faulty.
Lack of continuity in wiring
Fault in display unit connector
Length out of adjustment
Check Wiring from cable reel to
display unit
Check 5 vdc supply to length
sensor
Replace pot if damaged
Adjust length pot values fully
retracted 0.250vdc
Check CAN BUS lines
Call Service
ALARM 5
Length Sensor 1
reading higher
than maximum
Potentiometer inside reel is faulty.
Lack of continuity in wiring
Fault in display unit connector
Length out of adjustment
Check Wiring from cable reel to
display unit
Check 5 vdc supply to length
sensor
Replace pot if damaged
Adjust length pot values fully
retracted 0.250 vdc
Check CAN BUS lines
Call Service

MESSAGE CAUSE SOLUTION
ALARM 8
Piston pressure
sensor output
lower than
minimum
Piston Pressure sensor faulty.
 Lack of continuity in wiring
Moisture in connector.
Sensor broken or disconnected
Check for15vdc supply
Check for output 0.5 vdc min
Check for moisture or fluid.
 Check connector and wiring
•Replace Transducer if faulty
ALARM 9
Piston pressure
sensor output
higher than
maximum
Piston Pressure sensor faulty.
 Lack of continuity in wiring
Moisture in connector.
Sensor broken or disconnected
Check for15vdc supply
Check for output 0.5 vdc min
Check for moisture or fluid.
 Check connector and wiring
•Replace Transducer if faulty
ALARM 10
Rod pressure
sensor output
lower than
minimum
 Rod Pressure sensor faulty.
 Lack of continuity in wiring
Moisture in connector.
Sensor broken or disconnected
Check for15vdc supply
Check for output 0.5 vdc min
Check for moisture or fluid.
 Check connector and wiring
•Replace Transducer if faulty
ALARM 11
Rod pressure
sensor output
higher than
maximum
 Rod Pressure sensor faulty.
 Lack of continuity in wiring
Moisture in connector.
Sensor broken or disconnected
Check for15vdc supply
Check for output 5.5 vdc max
Check for moisture or fluid.
 Check connector and wiring
•Replace Transducer if faulty
ALARM 16
Shutoff output
fault.
 Lack of continuity in wiring
Fault internal SLIM
Shutoff solenoid
Check for12vdc supply
 Check connector and wiring
ALARM 22
Internal WDO
fault
 Faulty display  Check wiring of display
and harness
ALARM 41
CRC Error
EPROM SW
Internal fault SLIM display Cycle power on SLIM display
Call Service
ALARM 42
CRC Error in
program
Internal fault SLIM display Cycle power on SLIM display
Call Service
ALARM 43
CRC Error in
Load chart
ALARM 50
Cable reel
CANBUS
Internal fault SLIM display
Faulty wiring from display to cable
reel
Cycle power on SLIM display
Call Service
Check wiring and CAN line for
120 ohm resistor.
3B6 Operator Manual
Alarm/Fault codes
18

Alarm/Fault codes
19
3B6 Operator Manual
ALARM 60
A2B condition Approaching A2B condition Lower hook block. Check A2B switch cable
ALARM 61
Overload SWL
110%
Exceeded 110% SWL Reduce SWL
ALARM 62
Overload SWL
115%
Exceeded 115% SWL Reduce SWL
ALARM 63
Overload SWL
120%
Exceeded 120% SWL Reduce SWL
ALARM 64
Bypass enabled Faulty wiring System bypassed Check wiring from harness to bypass
ALARM 70
Rotation pot ADC
value
Faulty wiring
Internal fault rotation pot Check wiring from harness to rotation pot
Call Service
ALARM 71
Rotation prox
switch
 Faulty mechanical hardware Check wiring from harness to
rotation pot
Check pot hardware
ALARM 72
Rotation sensor
malfunction
Faulty wiring
Defective rotation sensor Check wiring from harness to rotation sensor
Call Service

20
AUTO DIAGNOSTIC
Geometrical data
Starting from the LMI screen, press and release the ENTER pushbutton. The display will
change to
3B6 Operator Manual
All pages are displayed for 30 seconds; after which, it returns to the normal working
condition page.
The displayed parameters are as follows:
•P : Main cylinder differential pressure in Bar;
•W : Lifted load weight in Tonnes (Pounds/1000 if Imperial Measurement System is used);
•M : Maximum admitted load in present position in Tonnes (Pounds/1000 if Imperial
Measurement System is used)
•A : Actual angle in Degrees:
•L : Actual boom length in Meters (in Feet if Imperial Measurement System is used );
•R : Radius from turret rotation centre in Meters (in Feet if Imperial Measurement System is
used)
If you continue to press and release the ENTER pushbutton the
following diagnostics page are displayed.
P100 W 5.0 M 5.0
A 60 L20.3 R15.1
PO2