4x4 TOUGH 150L User manual

150L AIR
COMPRESSOR
USER GUIDE
CONTENTS
YEAR WARRANTY
AFTER SALES SUPPORT
MODEL: 15-39553 PRODUCT CODE:39553 08/2015
W
2
AUS 1300 883 104
1 x Air compressor
1 x Ination line
1 x Plastic storage case
1 x Tyre deator
1 x Pack of adaptor nozzles
1 x User guide
1 x Warranty card
www.4x4tough.com.au
[email protected]

2
WARRANTY DETAILS ................................................................................................ 3
REPAIR & REF. GOODS OR PARTS NOTICE ........................................................ 4
FEATURES ................................................................................................................ 5
OPERATING WARNING ........................................................................................ 6
WARNING ................................................................................................................ 6
BEFORE FIRST USE ................................................................................................ 7
OVERHEATING PROTECTION CIRCUIT ................................................................ 7
HARD MOUNTING ................................................................................................ 7
OPERATION ................................................................................................................ 8
OPERATING HINTS ................................................................................................ 8
TROUBLESHOOTING ................................................................................................ 9
MAINTENANCE AND CLEANING ........................................................................ 9
CAUTION ................................................................................................................ 9
SPECIFICATIONS ........................................................................................................ 9
TYRE DEFLATOR - INSTRUCTIONS ........................................................................10
NOTES ........................................................................................................................11
CONTENTS

150L AIR COMPRESSOR
The product is guaranteed to be free from defects in workmanship and parts for a
period of 12 months from the date of purchase. Defects that occur within this
warranty period, under normal use and care, will be repaired, replaced or
refunded at our discretion. The benets oered by this warranty are in addition to
all rights and remedies in respect of the product that the consumer has under the
Competition and Consumer Act 2010 and similar state and territory laws.
Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure and
for compensation for any other reasonably foreseeable loss or damage. You are
also entitled to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major failure.
Warranty Details
After Sales Support
Telephone: [phone]
Support: [email protected]
YEAR WARRANTY
1

150L AIR COMPRESSOR
Unfortunately, from time to time, faulty products are manufactured which need
to be returned to the Supplier for repair. Please be aware that if your product is
capable of retaining user-generated data (such as les stored on a computer
hard drive, telephone numbers stored on a mobile telephone, songs stored on a
portable media player, games saved on a games console or les stored on a USB
memory stick) during the process of repair, some or all your stored data may be lost.
We recommend you save this data elsewhere prior to sending the product
for repair.
You should also be aware that rather than repairing goods, we may replace them with
refurbished goods of the same type or use refurbished parts in the repair process.
Please be assured though, refurbished parts or replacements are only used
where they meet ALDI’s stringent quality specications.
If at any time you feel your repair is being handled unsatisfactorily, you may escalate
your complaint. Please telephone us on 1300 883 104 or write to us at:
Natural Product Solutions Pty Ltd
Unit 3 60 Box Road, TAREN POINT 2229
Telephone: [phone]
Email: [email protected]
Website: www.4x4tough.com.au
Repair and Refurbished
Goods or Parts Notice
After Sales Support
Telephone: [phone]
Support: [email protected]
YEAR WARRANTY
1

FEATURES
Vented
carry handle
12 Volt motor
Air filter cap
Fibre washer
Filter
Machine tooled
carbon steel
cylinder
Self-cooling
aluminium
cylinder
head
Precision balanced
high compression
piston
Sand tray
5

Please read instructions carefully before use. Unless directions
are followed physical injury or property damage may result.
Save these instructions for future reference.
WARNING
• Always wear approved safety glasses with side shields when operating.
Compressed air and particulate matter can cause eye and soft
tissue damage. Keep air stream away from skin and eyes.
• RISK OF BURNS:Always wear gloves. Some exposed parts may
become hot during use.
• RISK TO BREATHING: This compressor is not designed for and never
should be used as a source of breathable air.
• RISK OF ELECTRICAL SHOCK: This compressor is for use in dry
conditions only.
• RISK OF FALLING: This compressor will produce vibrations which
may cause the product to move along the surface. Only operate at
ground level.
• RISK OF FIRE: This unit will become hot during operation. Allow to
cool before storing.
• RISK OF BURSTING: Use only accessories rated for 90psi. Always
follow tyre manufacturer’s recommended ination instructions. In
most cases they can be located on the side wall of the tyre. If you
are unsure, contact the manufacturer.
• DO NOT MODIFY: Never drill, modify or attempt to repair the unit.
There are no user serviceable parts inside.
• SAFE HANDLING: Never carry the unit by the hose or power cord.
OPERATING WARNING
This unit is designed to supply continuous ow of air. Never dead end
the hose or use accessories that stop the free ow of air. Damage to the
unit can occur.
• This product should never be left unattended during use.
• Never allow children to operate this compressor.
• This compressor may become HOT during operation. Do not touch the
compressor with bare hands other than the battery clamps or the On/O
switch during and immediately after use.
• Do not use this product near open ames or ammable fumes.
• Use only in a well ventilated area
6

BEFORE FIRST USE
• Turn the compressor on before connecting to the tyre in order to
reduce stress on the motor.
• Use for a maximum 20 minutes then allow to cool for 20 minutes.
• To prevent damage to the air hose tting, remove the inator from the
tyre before disconnecting the hose from the compressor.
• The black power clip to a Negative ground point. Do not connect the
Black clip directly to the battery.
• Test the connections by switching the compressor to “on”. Air will
begin to ow.
• Connect the air hose by screwing the brass inator onto the tyre valve
stem. Only nger tighten the inator. Do not use any tool as you may
damage the inator or the valve stem.
• Watch the gauge closely, switch the unit o or remove the inator from
the tyre when the manufacturer’s recommended pressure has been achieved.
• We recommend that you use a second tyre pressure gauge to verify
your tyres are inated to the proper pressure.
• Stopping and restarting at high pressure can overload and blow the
in-line fuse.
At higher ination pressures, start the unit and then attach to the valve
stem. If you stop the unit and need to resume ination, remove the
inator tip from the tyre valve, start the unit and reattach with the unit
running.
• Allow the compressor to cool and place neatly in the carry bag with the
clips securely fastened to the loops on the carry bag. To prevent
damage to the unit during storage repack in the original colour box.
• Store the unit in a dry location.
• Remember to replace the valve cover on the stem.
OVERHEATING PROTECTION CIRCUIT
The unit is equipped with an automatic protection device. In the event the unit
reaches an unsafe operating temperature, a protection circuit will cut power to
prevent damage to the unit. If the protection circuit activates, immediately
disconnect the unit from the power source and allow it to cool.
The unit will cool in approximately 15 minutes, depending on environmental
conditions. The protection circuit will automatically reset itself when the
temperature returns to a safe operating level. High altitude and certain air
temperatures can negatively aect the unit’s performance.
7
HARD MOUNTING
This unit may be hard mounted in a dry location. Be sure to use proper
size wiring for your application. When using this unit with an air tank,
you must install a back-ow preventing device to prevent damage to
the cylinder head air valve.

OPERATION
• When operating the unit, be sure to be in a safe location o the road
and away from trac.
• Unpack the unit and inspect for damage. Completely unwrap the
power cord.
• Make sure that vehicle engine is running and place the unit on a dry
level surface.
• Connect the air supply hose to the unit using the quick connect tting.
(See Picture 1. below)
1. Slide retaining snap ring back.
2. Slide the ttings together rmly.
3. While holding ttings together rmly slide the outer ring forward to lock.
• Connect the red alligator clamp to a positive 12 volt source. Connect
the black alligator clamp to a negative ground point. Do not connect
the black alligator clamp directly to the battery.
• Test the connections by switching the compressor to “on”. Air will
begin to ow.
• Connect the air hose by screwing the brass inator onto the tyre valve
stem. Only nger tighten the inator. Do not use any tool as you may
damage the inator or the valve stem.
• Watch the gauge closely and switch the unit o or remove the inator
from the tyre when the manufacturer’s recommended pressure has
been achieved.
• Allow the compressor to cool before replacing neatly into the plastic
storage case with the alligator clamps and adaptors secured into
cavaties provided.
• Store the unit in a dry location.
• Remember to replace the valve cap onto the stem of your valve.
Air hose connection
1. 2. 3.
Picture 1.
OPERATING HINTS
• Turn the compressor on before connecting to the tyre in order to
reduce stress on the motor.
• Use for a maximum of 20 minutes then allow to cool for 20 minutes.
• To prevent damage to the air hose tting, remove the inator from
the tyre before disconnecting the hose from the compressor.
8

SPECIFCATIONS
Motor: 12 Volt DC
Fuse: 45 Amp
Maximum re-start pressure: 90 psi
Maximum continuous operating time is 20 minutes
This air compressor is designed to run on a 12 Volt DC battery
MAINTENANCE AND CLEANING
We recommend that only qualied persons perform maintenance and
servicing on the air compressor.
NOTE: Always unplug or shut down your compressor before attempting
any type of maintenance. Wait for compressor to cool before servicing.
Ensure the unit has been switched o and has cooled down completely
before cleaning.
• Never immurse this unit in water.
• Simply wipe down with a soft cloth.
• IF THE UNIT STOPS
DURING OPERATION
1. Check the battery condition. Low voltage can trip
the circuit breaker or trigger the protection feature.
2. Check the circuit breaker, reset if necessary.
3. The unit is equipped with an automatic protection
device. In the event the unit reaches an unsafe
operating temperature, a protection circuit will cut
power to prevent damage to the unit. If the
protection circuit activates, immediately disconnect
the unit from the power source and allow it to cool.
TROUBLESHOOTING
CAUTION
• Small items will inate quickly and can easily be damaged. Pay
special attention to bicycle tyres. They inate very fast and can
rupture. Be prepared to stop the unit quickly when manufacturer’s
recommended ination pressure is reached.
• Use this compressor with 12 Volt DC systems only.
• Keep the vehicle engine running while the compressor is working.
9

TYRE DEFLATOR - Instructions
6. Remove the unit by turning the valve
stem adaptor in an anticlockwise direction.
Ensure a valve cap is placed on the stem to
prevent ingress of debris.
5. When the desired pressure is reached,
push the valve core remover in and turn
clockwise until the valve seats rmly.
Note: Do not over tighten the valve core.
1. With the slide valve pushed
forward, thread the valve stem
adaptor on to the valve stem in a
clockwise direction.
2. Push the valve core remover forward
until it engages the valve and turn
anti-clockwise to remove valve.
4. Pull out on the slide valve to
release air. Push in on the slide
valve to stop air and check the
pressure. Note, gauge will not show
correct pressure whilst deating.
3. When the valve core is removed it
will push the core remover out and the
gauge will read the tyre pressure.
10

NOTES
11

12
4x4 TOUGH GO OFF ROAD is a trademark of
Natural Product Solutions Pty Ltd
Unit 3, 60 Box Road, Taren Point NSW 2229
Phone: [phone].
www.4x4tough.com.au | [email protected]