A.J.Antunes roundup VCT-2010 User manual

Model VCT-2010
VERTICAL CONTACT
TOASTER
Owner’s Manual
P/N 1011097 Rev. A 03/12
MANUFACTURING
NUMBERS:
9210312
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VERTICAL CONTACT TOASTER
2P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
General
The Vertical Contact Toaster Model VCT-2010 is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both
sides of the heated platen at the same time. Buns are
placed into the top of the toaster and uniform, golden
brown, warm buns are then retrieved at the base of the
toaster.
This manual provides the safety, installation, and
operating procedures for the Vertical Contact Toaster
Model VCT-2010. We recommend that all information
contained in this manual be read prior to installing and
operating the unit.
Your Vertical Contact Toaster Model VCT-2010 is
manufactured from the finest materials available and
assembled to Roundup’s strict quality standards. This
unit has been tested at the factory to ensure depend-
able trouble-free operation.
OWNER INFORMATION
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does NOT extend to:
 • Damagescausedinshipmentordamageas
result of improper use.
 • Installationofelectricalservice.
 • Normalmaintenanceasoutlinedinthismanual.
 • Malfunctionresultingfromimpropermaintenance.
 • Damagecausedbyabuseorcarelesshandling.
 • Damagefrommoistureintoelectrical
components.
 • Damagefromtamperingwith,removalof,or
changing any preset control or safety device.
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Owner information (continued).................................3
Service/Technical Assistance ....................................3
Specifications .............................................................5
Dimensions................................................................5
Electrical Ratings.......................................................5
Electrical Cord & Plug Configurations .......................5
Model & Mfg. No........................................................5
Description.................................................................5
Configuration .............................................................5
Installation...................................................................7
Unpacking..................................................................7
Equipment Setup.......................................................7
Assembling the Unit ..................................................7
Operation.....................................................................8
Operating Instructions ...............................................8
Temperature Adjustments..........................................8
Error Codes .............................................................10
Maintenance.............................................................. 11
Daily.........................................................................11
Replacing the Release Sheet (Every 3-5 Weeks)...12
Replacing the Belt Wraps (Every 2–4 Mo.).............12
Checking the Conveyor Belt Chains
(Every 3–6 Months) .................................................13
Maintenance (continued) .........................................14
Checking the Roller Tensioners
(every 3–6 months) .................................................14
Troubleshooting .......................................................15
Wiring Diagram.........................................................24
NOTES .......................................................................25
Limited Warranty ......................................................28

3
VERTICAL CONTACT TOASTER
P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
Refer to the service agency directory included with your
unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(toll free in the U.S.) or 630-784-1000 if you have trou-
ble locating your Authorized Service Agency.
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
DateofPurchase:
Model No.:
Serial No.:
Mfg. No.:
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do NOT entitle the buyer to corresponding changes,
improvements, additions, or replacements for previously purchased equipment.

VERTICAL CONTACT TOASTER
4P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
In addition to the warnings and cautions in this manual, use
the following guidelines for safe operation of the unit:
 • Readallinstructionsbeforeusingequipment.
 • Foryoursafety,theequipmentisfurnishedwitha
properlygroundedcordconnector.DoNOTattemptto
defeat the grounded connector.
 • Installorlocatetheequipmentonlyforitsintendeduse
asdescribedinthismanual.DoNOTusecorrosive
chemicals in this equipment.
 • DoNOToperatethisequipmentifithasadamaged
cord or plug, if it is not working properly, or if it has
been damaged or dropped.
 • Thisequipmentshouldbeservicedbyqualifiedper-
sonnel only. Contact the nearest Authorized Service
Agency for adjustment or repair.
 • DoNOTblockorcoveranyopeningsontheunit.
 • DoNOTimmersecordorpluginwater.
 • Keepcordawayfromheatedsurfaces.
 • DoNOTallowcordtohangoveredgeoftableorcoun-
ter.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
 • Turnthepoweroff,unplugthepowercord,and
allow unit to cool down before performing any ser-
vice or maintenance.
 • Thetoastershouldbegroundedaccordingtolocal
electrical codes to prevent the possibility of electri-
cal shock. It requires a grounded receptacle with
separate electrical lines protected by fuses or a
circuit breaker of the proper rating.
 • Breadmayburn.ThereforetoastersmustNOTbe
used near or below curtains or other combustible
walls and materials. Failure to maintain safe oper-
ating distances may cause discoloration or com-
bustion.
 • WheninstallingaConveyorBeltWrap,becareful
NOT to wrap it over the Upper and Lower Support
Rods or permanent damage to belt will occur.
Make sure Belt Wrap is positioned inside the Upper
and Lower Support Rods.
 • MakesurebothendsoftheBeltWraparealigned
evenly before installing Belt Wrap Pin.
 • Failure to use Release Sheets may result in dam-
age to the equipment and loss of warranty cover-
age.
 • DoNOTcleanthisappliancewithawaterjet.
 • Ifsupplycordisdamaged,itmustbereplacedby
the manufacturer, its service agent, or a similarly
qualified person.
 • Allelectricalconnectionsmustbeinaccordance
with local electrical codes and any other applicable
codes.
 • WARNING, ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this
appliance.
- Do NOT modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
- Do NOT use an extension cord with this appli-
ance.
- Check with a qualified electrician if you are
unsure if appliance is properly grounded.
IMPORTANT SAFETY INFORMATION
CAUTION
Failure to use Release Sheets may result in damage to
the unit and loss of warranty coverage.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW
THE INSTRUCTIONS IN THIS MANUAL COULD RESULT
IN SERIOUS INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• DoNOTmodifythepowersupplycordplug.Ifit
does not fit the outlet, have a proper outlet installed
by a qualified electrician.
• DoNOTuseanextensioncordwiththis
appliance.
• Thetoastershouldbegroundedaccordingtolocal
electrical codes to prevent the possibility of electri-
cal shock. It requires a grounded receptacle with
separate electrical lines protected by fuses or a cir-
cuit breaker of the proper rating.
• Checkwithaqualifiedelectricianifyouareinunsure
if the appliance is properly grounded.

5
VERTICAL CONTACT TOASTER
P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
A B
C
Dimensions
SPECIFICATIONS
Electrical Ratings
Electrical Cord & Plug Configurations
Model &
Mfg. No. Description Configuration
VCT-2010
9210312
Power Cord
Assembly
20 Amp, 250 Volt
Right Angle
Model &
Mfg. No. Volts Watts Amp. Hz.
VCT-2010
9210312 208 3300 15.8 60
Model &
Mfg. No.
Width
(A)
Depth
(B)
Height
(C)
VCT-2010
9210312
21 1/4”
(540 mm)
15 1/4”
(387 mm)
24 1/4”
(616 mm)

VERTICAL CONTACT TOASTER
6P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
Heat Shield
Conveyor
Cover (rear)
Conveyor
Cover (Front)
Bun Chute
Belt
Wrap
Butter Wheel
Heated Base
Butter Pan
Butter
Wheel
Release
Sheet
Control Panel
and Power Switch
Roller
Tensioner
Conveyor
Belt
Chain
SPECIFICATIONS (continued)

7
VERTICAL CONTACT TOASTER
P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe oper-
ating distances may cause discoloration or com-
bustion.
Unpacking
1. Remove the unit and all packing materials from
shipping carton.
2. Open the Accessories Box. It should contain the
following:
• BunChute
• ButterWheelAssy.(includingRoller,Butter
Pan, and Heated Base
• TwoReleaseSheets
• Owner’sManual
• AuthorizedServiceAgencyDirectory
• HeelandCrownLabel(seeStep4under
Assembling the Unit on this page)
3. Remove all shipping tape and protective
coverings from the unit and parts.
NOTE: If any parts are missing or damaged,
contact Antunes Technical Service IMMEDIATELY
at 1-877-392-7854 (toll free in the U.S.) or 630-784-
1000.
Equipment Setup
Before placing the toaster into service, pay attention to
the following guidelines:
 • Makesurepowerisoffandthetoasterisatroom
temperature.
 • DoNOTblockorcoveranyopeningsontheunit.
 • DoNOTimmersecordorpluginwater.
 • Keepcordawayfromheatedsurfaces.
 • DoNOTallowcordtohangoveredgeoftableor
counter.
 • Connecttheunittotheproperpowersupply.
Refer to the specification plate for the proper
voltage.
INSTALLATION
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
1. Place the unit on a flat, sturdy location.
2. Install the Bun Chute so the hooks are installed
over the lower rear yellow Support Rod (Figure 1).
3. Hang the Butter Wheel Heated Base on the front
of the unit and install the Butter Pan and Butter
Wheel inside. (Figure 1).
3. Plug the power cord on the Butter Wheel
Assembly into the receptacle on the front of the
unit where the Butter Wheel Assembly is mount-
ed.
4. Place the Heel and Crown Label on the same side
the Butter Wheel Assembly is attached to the unit.
IMPORTANT: Do NOT plug any other power cords
into the receptacles on the toaster. These outlets
are intended for the Butter Wheel ONLY.
IMPORTANT: Make sure Heat Shield is activat-
ing the Conveyor Safety Interlock Switch (Figure
1). The conveyors will not rotate unless the Heat
Shield is in place and its weight is pressing down
on the Conveyor Safety Interlock Switch.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
Hi-Limit
Control
Temperature Controls &
Temperature Display
Power
Switch
Bun Chute
Butter Wheel
Assembly
Heel Side
Crown Side
Heel/Crown
Label
Side view of
Bun Chute connected
over the bottom
rear support rod
Figure 1. VCT-2010 Vertical Contact Toaster

VERTICAL CONTACT TOASTER
8P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
OPERATION
Figure 3. Preset Bun Thickness Compression
AdjustmentControls
Operating Instructions
NOTE: The unit includes Bun Thickness
AdjustmentControls(Figure3)whicharefactory
set to 4 for heel and 6 for crown. These controls
are secured by a cover.
NOTE: Recommended settings are #4 for heel and
#6 for crown.
1. Turn on the power to the unit and allow it to warm
up for 30 minutes before proceeding.
3. Fill the Butter Wheel pan as directed and turn
on the power switch on the Butter Wheel Heated
Base.
NOTE: The temperature display (Figure 2) flashes
“LO” until the toaster reaches its preset operating
temperature. When the toaster approaches the pre-
set temperature of 540°F (282°C), “USE” appears
in the temperature display and the unit is ready to
toast buns. If “USE” does not appear in the win-
dow after approximately 30 minutes, contact your
Authorized Service Agency.
 4. DropCrownsandHeelsintotheslot(Figure2).
NOTE: Cut sides of heel and crown must face each
other.
5. Toasted buns will drop out of the unit down the
Bun Chute (Figure 2 ) in approximately 18 sec-
onds.
6. Test at least 4 buns before putting the toaster into
service.
7. Turn the power off for the unit and the Butter
Wheel when finished toasting for the day and pro-
ceed with the Daily Cleaning as outlined in the
Maintenance section of this manual.
TemperatureAdjustments
The VCT-2010 uses a Platen Heater and two Auxiliary
Air Heaters. The Platen Heater consists of a heating
element built into the Platen to toast the cut side of
the bun. The two Auxiliary Heaters assist in provid-
ing additional heat to the buns. The first Auxiliary Air
Heater is located between the conveyor in the front
of the toaster. The second Auxiliary Heater is located
between the conveyor at the rear of the unit.
Hi-Limit
Control
Temperature Controls &
Temperature Display
Power
Switch
Bun Chute
Butter Wheel
Assembly
Control
Guard
Bun Thickness
Adjustment Controls
(Side of Unit)
Figure 2. VCT-2010 Toaster
1
2
4
51 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
3 = 11/16"(17.5mm)
6 = 7/8"(22.2mm)
THICKNESS THICKNESS
1
2
3
4
6
6
5
4 = 3/4"(19.1mm)
5 = 13/16"(20.6mm)
3
RECOMMENDED TEMPERATURES
Recommended temperature setting for the Platen
heater is 540°F (282°C).
Recommended temperature setting for the Auxiliary Air
Heaters is 400°F (204°C).
NOTE: The toaster is tested and shipped with the
heaters set at the above recommended temperatures.

9
VERTICAL CONTACT TOASTER
P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
TEMPERATURE CONTROL PANEL
NOTE: The term “setpoint temperature” refers to
the desired temperature setting.
To display the actual Platen temperature—providing it
is over 440°F (227°C)—press the TEMP UP button.
To display the actual Auxiliary Air Heater temperature—
providing it is over 360°F (182°C)—press the TEMP
DOWN button.
To switch the temperature display between Fahrenheit
(°F) and Celsius (°C), press and hold the TEMP
SCALE button for 5 seconds.
PLATEN HEATER TEMPERATURE ADJUSTMENT
1. Turn the power on and wait for the Temperature
Displaytofinishthepowerupsequence
(Figure 4).
2. Press and hold both TEMP UP and TEMP DOWN
buttons for over 1 second until the display flashes
the Platen setpoint temperature (Figure 5), then
release.
3. Press the TEMP UP button to raise the setpoint
temperature or press the TEMP DOWN button to
lower the setpoint temperature.
NOTE: The maximum Platen setpoint temperature
is 600°F (316°C). If no change in temperature is
made within 5 seconds, the display reverts back to
the previous setpoint temperature.
4. Release the button when the desired setpoint
temperature is displayed.
AUXILIARY AIR HEATER TEMPERATURE ADJUSTMENT
 1. Turnthepoweron.WaitforTemperatureDisplay
to finish the power up sequence (Figure 4).
2. Press and hold both TEMP UP and TEMP
SCALE buttons for over 1 second until the dis-
play flashes the setpoint temperature (Figure 6),
then release.
3. Press the TEMP UP button to raise the setpoint
temperature or press the TEMP DOWN button to
lower the setpoint temperature.
NOTE: The maximum Auxiliary Air Heater setpoint
temperature is 400°F (204°C).
4. Release the button when the desired setpoint
temperature is displayed.
NOTE: If no change in temperature is made within
5 seconds, the display reverts back to the previous
setpoint temperature.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
SP - P 600
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
400
SP - A
Figure 4. Temperature Power Up Sequence
3. SP-A (Setpoint Auxiliary)
is displayed
1. SP-P (Setpoint Platen)
is displayed
“HeatOn”LEDwillblinkon/offduringwarm-upandwheneither
platen or auxiliary air heaters are calling for heat.
2. Current Platen setpoint
temperature setting is displayed
4. Current Auxiliary Air setpoint
temperature is displayed
5. LO is displayed until
Platen temperature rises
above 550°F (288°C)
6. USE is displayed when
Platen setpoint temperature*
is reached
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
LO
TEMP
UP
TEMP
DOWN
TEMP
SCALE
F
C
POWER
USE
* Platen setpoint temperature must be between
460°F (238°C) and 600°F (316°).
OPERATION (continued)

VERTICAL CONTACT TOASTER
10 P/N 1011097 Rev. A 03/12
A.J. Antunes & Co.
OPERATION (continued)
Safety Features
HI-LIMIT RESET BUTTON
A Hi-Limit Control turns off electrical power to the
heater and control circuits if the unit overheats. To
reset the control, allow 10-15 minutes for the unit to
cool, then locate the Reset Button at the rear of the
unit. Remove the black protective cap, press the Reset
Button, and reinstall the protective cap (Figure 2).
NOTE: If the Hi-Limit requires continuous resetting,
contact your Authorized Service Agency.
Fault Messages
TheControlDisplaywillflashfaultmessageswhen
there is a problem with the unit.
“HI” will flash if the platen temperature exceeds 620°F
(327°C) or if the platen thermocouple is disconnected
or open.
“HI” and “USE” will flash (Figure 5) if the auxiliary
heater’s temperature exceeds 440°F (227°C) or if the
auxiliary thermocouple is disconnected or open.
“CHEC” will flash (Figure 6) when the control compart-
ment ambient temperature is excessive: 140°F (60°C)
to 180°F (82°C). All heaters will shut off.
“PO” will flash (Figure 7) if the incoming power drops
below 190 Volts. The toaster will shut down.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
HI USE
Figure 5. “HI” and “USE” Fault Message
Figure 6. “CHEC” Fault Message
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
CHEC
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
PO
Figure 7. “PO” Fault Message
Error Codes
If any of the following Error Codes appear, turn the
unit off, allow it to cool, and turn it back on. If the error
repeats, contact your authorized service agency for
assistance.
ERR 001: No zero cross – refers to an on-board circuit not
working. Contact Service: Replace Control Board.
ERR 002:A/Dconverterfail–referstoanon-boardcircuitnot
working. Contact Service: Replace Control Board.
ERR 003: Redundantly stored calibration has failed. Contact
Service: Replace Control Board.
ERR 004:_SHORTED_PLATEN_TC,
ERR 005: _OPEN_PLATEN_TC,
ERR 006:(NOTUSED)
ERR 007: HIGH_INTERNAL_TEMPERATURE,
ERR 008: EEPROM fail - refers to an on-board circuit not
working. Contact Service: Replace Control Board.
ERR 009:_NO_INTERLOCK_INPUT
ERR 010:ERR_INVALID_DIP_SWITCH
ERR 011: ERR_NO_TMP75- refers to an on-board circuit not
working. Contact Service: Replace Control Board.