A.J.Antunes RS-1000 User manual

P/N 1011456 Rev A 2/18
Rapid Steamer
Manufacturing Number: 9100650
Model RS-1000
www.antunes.com

P/N 1011456 Rev A 2/182
CONTENTS
General 2
Warranty
Information 2
Service/Technical
Assistance 2
Important Safety
Information 3
Warnings 3
Specications 4
Electrical Ratings 4
Installation 5
Unpacking 5
Equipment Setup 5
Touch Screen 5
Icon Description 5
Operating
Instructions 6
Working with Menu Items 7
Working with System Settings 8
Loading Menu Data via USB 8
Maintenance 9
Daily Cleaning 9
Monthly Cleaning 9
Checking and Cleaning Water Strainer
10
Troubleshooting 11
Replacement Parts 12
Wiring Diagram 19
Notes 20
Limited Warranty 21
GENERAL
This manual provides the safety, installation,
and operating procedures for your unit.
Please read all of the information contained
in this manual prior to installing and operat-
ing the unit.
This product is manufactured from the
nest materials available and is assembled
to our strict quality standards. This unit was
tested at the factory to ensure dependable
trouble-free operation.
WARRANTY
INFORMATION
Please read the full text of the Limited
Warranty in this manual.
If the unit arrives damaged, contact the
carrier immediately and le a damage claim
with them. Save all packing materials when
ling a claim. Freight damage claims are the
responsibility of the purchaser and are not
covered under warranty.
The warranty does not extend to:
yDamages caused in shipment or
damage as result of improper use.
yInstallation of electrical service.
yNormal maintenance as
outlined in this manual.
yMalfunction resulting from
improper maintenance.
yDamage caused by abuse
or careless handling.
yDamage from moisture into
electrical components.
yDamage from tampering with,
removal of, or changing any
preset control or safety device.
SERVICE/TECHNICAL
ASSISTANCE
If you experience any problems with the
installation or operation of your system,
contact Antunes Technical Service at +1-
877-392-7854 (toll free).
Fill in the information in the next col-
umn and have it handy when calling for
assistance. The serial number is on the
specication plate located on the system.
Purchased From
Date of Purchase
Model Number
Serial Number
Mfg. Number
Use only genuine Antunes replacement
parts in this unit. Use of replacement parts
other than those supplied by the manufac-
turer will void the warranty.
IMPORTANT
A.J. Antunes & Co. reserves the right to
change specications and product de-
sign without notice. Such revisions do not
entitle the buyer to corresponding changes,
improvements, additions or replacements
for previously purchased equipment.
IMPORTANT
Keep these instructions for future refer-
ence. If the unit changes ownership, be sure
this manual accompanies the equipment.

P/N 1011456 Rev A 2/18 3
IMPORTANT SAFETY
INFORMATION
Use the following guidelines for safe opera-
tion of the unit.
yRead all instructions before
using equipment.
yFor your safety, the equipment is
furnished with a properly grounded
cord connector. Do not attempt to
defeat the grounded connector.
yInstall or locate the equipment only
for its intended use as described in
this manual. Do not use corrosive
chemicals in this equipment.
yDo not operate this equipment if
it has a damaged cord or plug, if
it is not working properly, or if it
has been damaged or dropped.
yThis equipment should be
serviced by qualied personnel
only. Contact Antunes Technical
Service for adjustment or repair.
yDo not block or cover any
openings on the unit.
yDo not immerse cord or plug in water.
yKeep cord away from heated surfaces.
yDo not allow cord to hang over
edge of table or counter.
yTurn the power o, unplug the
power cord, and allow unit to cool
down before performing any service
or maintenance on the unit.
yThe equipment should be grounded
according to local electrical codes to
prevent the possibility of electrical
shock. It requires a grounded
receptacle with separate electrical
lines, protected by fuses or circuit
breaker of the proper rating.
yAll electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
yDo not clean this appliance
with a water jet.
WARNINGS
Be advised of the following warnings when
operating and performing maintenance on
this unit.
yIf the supply cord is damaged,
it must be replaced by the
manufacturer or its service agent
or a similarly qualied person
in order to avoid a hazard.
yDo not modify the power supply
cord plug. If it does not t the
outlet, have a proper outlet
installed by a qualied electrician.
yDo not use an extension
cord with this appliance.
yElectrical ground is required
on this appliance.
yCheck with a qualied electrician
if you are unsure if the appliance
is properly grounded.
yIf a chemical cleaner is used,
be sure it is safe to use on cast
aluminum. Observe all precautions
and warnings on product label.
yInspection, testing, and
repair of electrical equipment
should only be performed by
qualied service personnel.
yThis equipment is to be installed to
comply with the basic plumbing code
of the Building Ocials and Code
Administrators, Inc. (BOCA) and the
Food Service Sanitation Manual of the
Food and Drug Administration (FDA).
yDo not use abrasive materials. The
use of these may cause damage
to the stainless steel nish.
yChlorides or phosphates in cleaning
agents (e.g. bleach, sanitizers,
degreasers or detergents) could cause
permanent damage to stainless steel
equipment. The damage is usually in
the form of discoloration, dulling of
metal surface nish, pits, voids, holes,
or cracks. This damage is permanent
and not covered by warranty.
The following tips are recommended
for maintenance of your stainless steel
equipment:
yAlways use soft, damp cloth for
cleaning, rinse with clear water and
wipe dry. When required, always rub
in direction of metal polish lines.
yRoutine cleaning should be
done daily with soap, ammonia
detergent, and water.
yStains and spots should be sponged
using a vinegar solution.
yFinger marks and smears should be
rubbed o using soap and water.
yHard water spots should be
removed using a vinegar solution.
CAUTION
All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
WARNING
yELECTRICAL SHOCK HAZARD.
Failure to follow the instructions
in this manual could result
in serious injury or death.
yElectrical ground is required
on this appliance.
yDo NOT modify the power supply
cord plug. If it does not t the
outlet, have a proper outlet
installed by a qualied electrician.
yDo NOT use an extension
cord with this unit.
yThe unit should be grounded
according to local electrical
codes to prevent the possibility
of electrical shock. It requires
a grounded receptacle with
separate electrical lines,
protected by fuses or circuit
breaker of the proper rating.
yCheck with a qualied electrician
if you are unsure if the appliance
is properly grounded.

P/N 1011456 Rev A 2/184
17.82”
(452.85 mm)
20.64”
(525.38 mm)
12.74”
(323.82 mm)
SPECIFICATIONS
Model &
Mfg. No. Volts Watts Amps Hertz Plug
Description
RS-1000
9100650 208 5000 24 50/60 L6-30P, 30 Amp., 250 VAC,
Straight Twist Lock
Electrical Ratings

P/N 1011456 Rev A 2/18 5
INSTALLATION
Unpacking
1. Remove unit and all packing materi-
als from shipping carton.
2. Open the large box. Remove all
packing materials and protective
coverings from the unit and parts.
NOTE: If any parts are missing or dam-
aged, contact Antunes Customer
Service IMMEDIATELY at +1-877-
392-7856 (toll free).
3. Place the unit where it will be used.
4. Wash, rinse, and sanitize all com-
ponents (Figure 1) at the sink. Wipe
all surfaces of the unit with clean,
sanitized towel.
NOTE: Do NOT use a dripping wet cloth.
Wring out before use.
5. Install components in unit.
6. Connect the Water Pressure
Regulator to the cold water line.
Equipment Setup
When placing the unit into service, pay at-
tention to the following guidelines.
yInstall the steamer on an
individual branch circuit only.
yMake sure power is o and the
unit is at room temperature.
yDo NOT block or cover any
openings on the unit.
yDo NOT immerse cord
or plug in water.
yKeep cord away from heated surfaces.
yDo NOT allow cord to hang over
edge of table or counter.
yPlace unit on a sturdy, level
table or work surface.
Ensure that the line voltage corresponds to
the voltage on the unit specication label.
Touch Screen
This unit is equipped with a touch screen
that uses a graphical user interface or GUI
that acts as the main control for the unit.
Treat the GUI interface with the same care
as you would any touch screen device. Do
not use tools or objects on the GUI. Do not
scratch or damage the GUI.
Steam
Vent
Assembly
Top
Cover
Steam
Baskets
Water Pan
Assembly
Steam
Cavity Liner
Graphical
User Display
(GUI)
Power
Button USB
Interface
Do NOT plug any unauthorized
USB devices into the USB Interface.
Doing so can cause damage to the unit.
Water
Pressure
Regulator
Figure 1. RS-1000 Components
Increase Icon. Used to increase a
value. Increments vary across items.
Menu Icon. Used to access the
menu editing, creation, copying,
deleting, or factory reset section of
the unit.
System Settings Icon. Used to access
and change system setting such as
setpoint temperature, beep volume,
and other settings.
USB Update Icon. Used to load
menu information using the USB
interface.
Menu Item Edit Icon. Used to select
a menu item to edit.
New Menu Item Icon. Used to create
a new menu item.
Delete Icon. Used to delete a menu
item.
Factory Reset Icon. Used to restore
the unit to the original factory set-
tings. This erases any edits or new
items created.
Copy Menu Item Icon. Used to cre-
ate a copy of an existing menu item.
The copied menu item appears at
the bottom of the menu item list.
It is put in alphabetical order upon
unit restart.
Decrease Icon. Used to decrease a
value. Increments vary across items.
Save Icon. Used to save data to the
control board memory.
Cancel Icon. Used to cancel the cur-
rent activity.
Pause Icon. Used to pause a cooking
cycle.
Resume Icon. Used to resume a
paused a cooking cycle.
Steam Icon. Used to initiate a single
untimed steam cycle. Used for
refreshing a food item if required.
Tools Icon. Used to access the tools
menu for programming or creating
menu items and accessing other
system information.
Icon Description

P/N 1011456 Rev A 2/186
OPERATING
INSTRUCTIONS
1. Plug the power cord into the appro-
priate outlet. Press the power button
to turn the unit on.
2. After displaying start up informa-
tion, the display shows the following
information:
Heating, Please Wait
XXX° F
Where XXX represents the ac-
tual temperature of the unit. This
increases as the unit warms up. The
progress bar shows the progress of
heating. The unit cannot be used to
steam during this time, however you
can access system tools by pressing
the Tools icon.
3. When the unit reaches proper heat,
it displays the Ready screen and
the list of the rst 4 menu items in
alphabetical order.
4. Load the food product into the
basket(s) and inset the basket(s) into
the unit.
5. Use the Up and Down arrow icons
on the display ( or ) to page
up or down to the appropriate
choice and then press the name of
that choice. If the food item you are
cooking is already shown on the
display, you can simply press it.
6. The unit begins the cooking cycle.
The display shows the time remain-
ing in the cooking cycle and beeps
when cooking is complete.
7. Remove the basket(s) from the unit
and continue with food preparation
as required.
8. When cooking is complete the unit
returns to the Ready screen.
WARNING
Keep face away from cover and opening
when removing product from unit. Steam
can escape and cause personal injury.
POWER
BUTTON
USB
CONNECTION
TOUCH SCREEN
GUI DISPLAY
Figure 2. RS-1000 Controls
Ready
Pasta
Proteins
Vegetables
If required, you can press the Pause icon
to pause the cooking cycle. Press the
Resume icon to continue cooking. If you
need to cancel a cooking cycle, press the
Cancel icon . The display returns to the
ready screen.
Use the Steam icon to refresh an item
with a single shot of steam.
NOTE: Do not remove the baskets dur-
ing a cooking cycle.
NOTE: Depending on the cooking cycle,
the unit may need to warm up
after cooking. You cannot start
a cooking cycle during warm up.
It is normal to see the warm up
screen after particularly long
cook cycles.

P/N 1011456 Rev A 2/18 7
WORKING WITH MENU
ITEMS
Follow these steps to create new menu
items, edit existing menu items, delete
menu items or copy menu items.
From the Heating or Ready screen, press
the Tools icon .
This opens the Tools screen shown below.
To work with menu items, press the Menu
icon . This opens the Select Function
screen shown below.
From the Select Function screen (above),
press the appropriate icon to edit, add, de-
lete, or copy a menu item. You can also press
the Factory Reset icon to restore the factory
settings or press the Cancel icon to return to
the Tools screen.
Ready
Pasta
Proteins
Vegetables
Editing a Menu Item
If you press the Edit Menu Item icon, the
system displays a list of the existing menu
items starting with the rst four.
If the food item you are cooking is already
shown on the display, you can simply press
it.
After you touch the item you wish to edit,
the system displays the name of the item
and an on-screen keyboard you can use
to rename the item. Edit the item name as
desired or leave it as it is.
Press the RETURN button on the keyboard.
The name is saved and the system then dis-
plays the New Item screen (below) with the
available settings for the edited menu item.
Be sure to change all values as required
before proceeding. When you are nished
making changes, press the Save icon to
save the settings.
NOTE: You must press the radio button
next to each setting before you
can adjust it.
The available setting you can change is:
yCycle Time - The length of
time in minutes and seconds
for the full cooking cycle.
You can also press the Cancel icon to
cancel the edit and return to the Select
Function screen.
Creating New Menu Items
Creating new menu items follows the same
procedure as editing an existing menu item.
The only dierence is that you press the
Add Menu Item icon from the Select
EDIT
MENU
ITEM
ADD
MENU
ITEM
CANCEL
COPY
MENU
ITEM
FACTORY
RESET
DELETE
MENU
ITEM
Function screen. Then you are asked to
enter a name for the new menu item. Do so
and press the RETURN button on the
on-screen keyboard.
The system then displays the New Item
screen where you can set the Cycle Time,
Shot Length, and Shot Rate just as you
would when editing a menu item.
Copying a Menu Item
To copy a menu item, press the Copy Menu
Item icon from the Select Function
screen. The system displays a list of the
existing menu items starting with the rst
four.
Use the Up and Down arrow icons on the
display ( or ) to page up or down to
the appropriate choice and then press the
name of that choice. The menu item is
copied and added to the end of the menu
item list.
You can then edit the name of the copied
item and edit the settings according to
the Editing a Menu Item section of this
manual.
The new menu item will be put in alphabeti-
cal order upon unit restart.
Deleting a Menu Item
To delete a menu item, press the Delete
icon from the Select Function screen.
The system shows the list of existing menu
items in alphabetical order.
NOTE: Be sure you want to delete the
menu item before proceeding!
Use the Up and Down arrow icons on the
display ( or ) to page up or down to
the appropriate choice and then press the
name of that choice. The menu item is
deleted.

P/N 1011456 Rev A 2/188
WORKING WITH SYSTEM
SETTINGS
Follow these steps to access and edit the
system settings.
1. From the Heating or Ready screen,
press the Tools icon .
2. This opens the Tools screen shown
below.
3. To work with settings items, press
the System Settings icon . This
opens the System Settings screen
shown below.
Ready
Pasta
Proteins
Vegetables
4. From this screen you can change the
following system settings:
yDegrees: F or C.
yBeep (sounds when cooking
cycle completes). Options
are: HI, LO, and OFF.
yClick (the sound that accompanies
each screen press). Options
are: HI, LO, and OFF.
NOTE: The radio button next to each
setting must be pressed before
adjusting the settings.
5. Once you have changed the System
settings as desired, press the Save
icon . The system saves the
changes to memory.
To cancel your changes, press the Cancel
icon to return to the Tools screen.
LOADING MENU DATA VIA
USB
The unit is equipped with a USB interface
on the front of the unit. This allows you to
load menu items into the system. To load a
menu le:
Make sure the unit displays the Ready or
Heating screen. Insert the USB memory
stick loaded with the electronic menu le
into the USB connection (Figure 2).
Press the Tools icon to open the Tools
screen.
Press the USB Import icon . The system
reads the USB device and displays a list of
acceptable menu les on the USB Import
screen.
Use the Up and Down arrow icons on the
display ( or ) to locate the proper le
name.
NOTE: The system displays one le
name at a time. Be sure to scroll
through the choices to nd the
appropriate le.
When the proper le name appears on the
screen, press to begin loading the le
into the system.
When the import is complete, the system
displays:
Copy Completed
Remove USB, Press OK
Remove the USB stick and press . The
system returns to the Tools Screen. You can
verify the import by going back to the
Ready screen by pressing the cancel button.

P/N 1011456 Rev A 2/18 9
MAINTENANCE
NOTE: Frequency of cleaning is de-
termined by water conditions,
usage and water lter systems
Recommended water hardness,
or Total Dissolved Solids (TDS),
should not exceed 60 ppm (parts
per million)
Daily Cleaning
1. Press the Power button to turn the
unit o. The unit enters a cool-
down mode and will shut down
automatically.
NOTE: You do not need to wait until
the cool down mode completes.
However, the unit will be hot so
wear heat resistant gloves during
cleaning.
2. Put on heat resistant gloves and
remove the items in Figure 3.
3. Wash, rinse, and sanitize the items
removed at the sink. Allow to air dry.
4. Wipe the exterior of the unit and the
inner part of the basket cavity with a
clean, sanitized towel. Clean up any
spills completely. Allow to air dry.
5. Reassemble the unit.
Monthly Cleaning
This unit utilizes an open steam genera-
tor. When introduced, water immediately
vaporizes creating a burst of steam, leaving
behind any minerals that had previously
been dissolved. Though a small amount of
minerals are necessary for proper operation,
excessive amounts will cause poor steaming
and may damage the generator.
1. Press the Power button to turn the
unit o. The unit enters a cool-
down mode and will shut down
automatically.
NOTE: You do not need to wait until
the cool down mode completes.
However, the unit will be hot so
wear heat resistant gloves during
cleaning.
2. Put on heat resistant gloves and
remove the items in Figure 3.
3. Wash, rinse, and sanitize the items
removed at the sink. Allow to air dry.
4. Wipe the exterior of the unit and the
inner part of the basket cavity with a
clean, sanitized towel. Clean up any
spills completely. Allow to air dry.
5. Reassemble the unit.
6. Put on heat resistant gloves and
remove the items in Figure 3.
7. Remove wing nut and generator
cover bracket, generator cover, and
diusers (Figure 4).
8. Examine all steam generator orices
(holes). If mineral deposits have
formed, place a at blade screw-
driver into openings. Use a twisting
motion to scrape openings clean.
NOTE: If the mineral deposits come o
in “akes”or in layers, build-up is
excessive.
9. Use an abrasive cleaning brush and
small scraper to remove deposits
from the generator surface.
10. Pour delimer solution (not supplied)
onto the generator surface and allow
to soak for one hour.
Steam
Vent
Assembly
Top
Cover
Steam
Baskets
Water Pan
Assembly
Steam
Cavity Liner
NOTE: Be sure to Follow the usage in-
structions on the delimer packet.
11. Remove the delimer solution from
the generator and rinse with clear
water to remove traces of delimer.
NOTE: To ensure proper steaming char-
acteristics some mineral deposits
must be present on generator
casting.
If during cleaning, the casting
does become free of mineral
deposits, add ordinary tap water
(non reverse osmosis or ionic
lter system) to casting and allow
to boil o.
(Continued on next page)
Figure 3. RS-1000 Components
Wing
Nut
Generator
Cover
Bracket
Generator
Cover
Diffusers
Steam
Generator
Figure 4. RS-1000 Steam Generator

P/N 1011456 Rev A 2/1810
Checking and Cleaning Water
Strainer
To ensure proper and consistent steaming
results, inspect the water pressure regula-
tor gauge and strainer cup regularly. If the
water pressure on the gauge has dropped,
visually check the clear plastic strainer cup
and clean out the accumulated debris as
follows:
1. Shut o the water supply valve to
the unit. Unscrew the clear plastic
strainer cup and carefully remove
the mesh strainer screen.
2. At the sink, gently ush all of the
accumulated debris from the strainer
cup and mesh strainer screen. Be
especially careful not to damage the
mesh strainer screen.
3. Carefully place the mesh strainer
screen into its seat at the bottom
of the clear plastic cup and conrm
that the O-ring is properly seated in
its place before screwing the strainer
cup and top back together.
4. Purge the air out of the strainer tub-
ing by disconnecting the male quick
disconnect tting from the equip-
ment and, over a bucket, pushing
its valve core in until there is a good
water ow.
NOTE: In soft water areas, it may be
necessary to add a small amount
of lime to generator to “season”
it. This will ensure proper steam-
ing characteristics by producing
a thin coating of mineral deposits
on the casting.
Seasoning mixture consists of 75
ml. (2-1/4 oz.) baking soda, 75
ml. (2-1/4 oz.) lime, and 1 gallon
water. Pour 1/4” deep of season-
ing mixture into a cold generator.
Turn the unit on. After mixture is
converted to steam, the remain-
ing loose powder is removed and
generator cleaned.
12. Wash, rinse, and sanitize the items
removed in Step 2 at the sink. Allow
to air dry.
13. Wipe the exterior of the unit and the
inner part of the basket cavity with
a clean, sanitized towel. Allow to air
dry.
14. Re-install the diusers, generator
cover, generator cover bracket and
secure with the wing nut.

P/N 1011456 Rev A 2/18 11
TROUBLESHOOTING
Problem Possible Cause Corrective Action
Unit displays system error:
“Zero Cross”
Power cord not correctly plugged in Plug in the power cord correctly.
The power cord and/or electrical plug is
damaged Inspect electrical wire, plug, and receptacle.
Control board is inoperable Contact your maintenance person or Authorized Service
Agency for service.
Transformer is inoperable
Unit displays system error:
“Warmup Timeout” because
unit didn’t warmup to desired
temperature within 20
minutes.
Heat relay is inoperable
Contact your maintenance person or Authorized Service
Agency for service.
Heating element burnt out
Thermocouple is inoperable
Loose or burnt wiring in heating circuit
Unit displays system error:
“High Temp” Hi-limit switch is tripped
Let the unit cool down. The hi-limit switch will clear itself
once the unit drops below 500 °F and the unit will be
operational again. If the hi-limit switch requires continuous
resetting, contact your maintenance person or Authorized
Service Agency for service.
Unit displays system error:
“Open Probe TC1”
Open in thermocouple wiring
Contact your maintenance person or Authorized Service
Agency for service.
Loose or burnt wiring in thermocouple
connection
Unit displays system error:
“FRAM” Control board is inoperable Reset the unit. If the problem persists, contact your mainte-
nance person or Authorized Service Agency for service.
Unit displays system error:
“Database Failure” Possible data corruption on the receipts Do a factory reset from the Menu Items menu to reset
stored receipts. Reenter any missing receipts.
Unit heats but little or no
steam is produced and/or the
product requires more steam-
ing than usual.
Water line valve is closed Verify that the water line valve is open.
Strainer is restricted Check and clean the strainer as described in the Mainte-
nance section of this manual.
Quick disconnect is not fully engaged at
rear of the unit or is damaged
Remove and reengage the quick disconnect rmly until a
“click” is heard. Replace it if it is damaged.
Low or no water pressure in water line
Remove the quick disconnect. Insert from the rear of the
unit. While holding into an empty cup, press the white
plastic tip. Strong steady water ow should be noted. If so,
re-engage rmly into unit. If not present, or pressure is low,
contact your maintenance person or plumber.
Unit is not being cleaned daily or properly Clean unit daily as described in the maintenance section of
this manual.
Improper water pressure to unit Verify that a water pressure regulator is installed and set to
20-25 psi.
Insucient or excessive calcium/mineral
buildup on generator surface
Verify that a thin layer of deposits is present on the genera-
tor surface. Refer to the maintenance section of this manual.

P/N 1011456 Rev A 2/1812
REPLACEMENT PARTS
ITEM PART NO. DESCRIPTION QTY
1 0013093 Brkt Assy Top 1
2 0013094 Brkt Assy Bottom 1
3 0013095 Bearing Brkt Assy 2
4 0013111 Assy, Drive Chain Tensioner 1
5 0013338 Base Assembly 1
6 0013347 Housing Door Assy 1
7 0013354 Electronics Assembly 1
8 0013509 Drive Motor Assy 1
9 0013688 Feeder Assembly 1
10 0013822 Door Assembly 1
11 0021724 Weldment, Bearing Brkt &
Spring Guide - Rh 2
12 0021725 Weldment, Bearing Brkt &
Spring Guide - Lh 2
13 0021838 Weldment, Drive Roller
Main Platen 2
14 0021839 Weldment, Idler Main Platen 2
15 0021897 End Housing Panel Wldmt 1
16 0022313 Control Housing Weldment 1
17 0022314 Main Platen Frame Wldmt 1
18 0022324 Top Frame Weldment 1
19 0022332 Back Cover Weldment 1
20 0022339 Insulation Plate Weldment 2
21 0022759 Weldment, Frame Locking
Bracket 1
22 0022760 Weldment, End Housing 1
23 0022773 Weldment, Idler Bearing 1
24 0022784 Weldment, Tortilla Chute 1
25 0022796 Assembly, Platen Lock Rh 1
26 0022797 Assembly, Platen Lock Lh 1
27 0022968 Chute Weldment, Flatbread 1
28 0024051 Stiened Base Assembly 1
29 0100293 Platen, Main 208V, 2300W 2
30 0200384 Gasket, Base - 21.64” Lg 2
31 0200385 Gasket, Base - 19.7” Lg 2
32 0400119 Bushing, Shorty 5/8” 1
33 0400138 Lock-Nut, Conduit-1/2” Npt 1
34 0400315 Strain Relief - Cord Connector 1
35 0400432 Bushing, Open/Closed 1
36 0400480 Insulation, Platen 2
37 0504083 Guard, Hi-Limit 2
38 0506543 Plate, Tensioner Lh 1
39 0506566 Plate, Tensioner 2
40 0506959 Retainer, Bearing 2
41 0507552 Bun Stop 1
42 0507554 Electrical Cover 1
43 0507581 Plate, Air Cover 1
44 0507585 Plate, Insulation 2
45 0508220 Plate, Tensioner Rh 1
46 0508311 Tortilla Chute 1
47 0600155 Spring, Compression Setting 1
48 0600141 Spring, Compression 4
49 0700479 Power Cord, Plug L6-30P
Twist Lock 1
50 0701001 Wire Harness, Tortilla Toaster
Control Board 1
51 0701002 Wire Harness, Tortilla Toaster
Line Voltage 1
52 0701003 Wire Harness, Tortilla Toaster
Heater 1
53 0800438 Rod, Belt Cover 4
54 1002734 Del Taco Label 1
55 2000259 Tube, O.D. 1/4” X 1.625” Lg 4
56 2100212 Handle, Pocket Pull, Snap-In 2
57 2100334 Thrust Strip, Teon 4
ITEM PART NO. DESCRIPTION QTY
58 2140101 Adhesive/ Sealant - Rtv 1
59 2140138 Loctite #262 (Red) 8
60 2150179 Sprocket, 25B14 1/2”Bore 4
61 2150187 Chain, Drive 1
62 2150258 Bearing, Idler 2
63 2150384 Bearing Assy, Hi-Temp 1 1/8”
Od X 1/2” Id 8
64 2150444 Thrust Bearing .500” Id 8
65 2180514 Clamp, Cable - Polypropylene 3
66 3000124* Ring, Retaining 3/8” 1
67 3000129 Clip, Steel 2
68 3040105* Nut, Hex ‘Keps’ #4-40 4
69 3060101* Nut, Hex #6-32 2
70 3060123* Screw, Mach #6-32 X 7/8”
Slrndhd 1
71 3060130* Nut, Hex Keps #6-32
(Small Pattern) 1
72 3080124* Screw, Mach One-Way #8-32 1
73 3080145* Nut, Hex Acorn #08-32 Low
Crown 1
74 3080157* Screw, Tap 8-32 X 3/8”Lg 28
75 3080199* Nut, Hex ‘Keps’ #8-32 1
76 3080202* Nut, Hex Tri-Lock #8-32 1
77 3080203* Screw, Tap 8-32 X 3/8”W/Int.
Tooth Washer 1
78 3100102* Washer, Int. Tooth-Lock,#10 1
79 3100110* Screw, Mach. #10-32 X 1/2” 1
80 3100146* Nut, Hex ‘Keps’ #10-32 1
81 3100187* Screw Set, #10-32 X 3/8 Hex
Socket-Cone Point 1
82 3100196* Screw, Shoulder 10-32 Ss 1
83 3100199* Scr, #10-32 X 3/8 Lg Socket
Hd Cap 1
84 3100204* Fillister Head Phillips Screw
# 10-32 X .25 1
85 3250103* Screw, Hexcap 1/4-20 X 3/4” 1
86 3250104* Washer, Flat 1/4” S/S 1
87 3250109* Screw, Hexcap 1/4-20 X 1/2” 1
88 3250154* Washer, Ø1/4” Helical Spring
Lock 1
89 3250177* Screw, Shoulder 5/16 Sd X
1-1/2 Sl X1/4-20 1
90 3250180* Washer, Flat 0.468 X 0.255 I
d X 0.029 Thk 1
91 3250217* Bolt, Shoulder .313 Sd X
1.125 Sl 1
92 3250220* 1/4”-20 Nylon Insert Locknut 1
93 4000211 Fan, Axial 230 Volt 1
94 4010221 Cap-Mp, Motor Run 1
95 4030332 Thermostat, Hi-Limit 2
96 4050214 Thermocouple Type “K”
---(Open End) 2
97 4060355 Terminal Block, 3-Pole 1
98 4060374 Ground Lug 1
99 4070280 Asy-PCB, Tortilla Warmer 1
100 7001659 Main Teon Belt, 2PK 1
* Item available in packages of ten (10).

P/N 1011456 Rev A 2/18 13
REPLACEMENT PARTS SHEET 1

P/N 1011456 Rev A 2/1814
REPLACEMENT PARTS SHEET 2

P/N 1011456 Rev A 2/18 15
REPLACEMENT PARTS SHEET 3

P/N 1011456 Rev A 2/1816
REPLACEMENT PARTS SHEET 4

P/N 1011456 Rev A 2/18 17
REPLACEMENT PARTS SHEET 5

P/N 1011456 Rev A 2/1818
REPLACEMENT PARTS SHEET 6

P/N 1011456 Rev A 2/18 19
Figure 1. Wiring Diagram 1002739 Rev A
WIRING DIAGRAM

P/N 1011456 Rev A 2/1820
NOTES
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