A.J.Antunes Roundup VS-200A-A1 User manual
P/N 1010591 Rev. E 03/12
VARIETY STEAMER
Model VS-200A-A1
Owner’s Manual
MANUFACTURING
NUMBERS:
9100200
9100250
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VARIETY STEAMER (VS-250)
2P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
General
The Variety Steamer produces steam using plain tap
water for quick heating and reconstituting of food items.
Simple push-button action delivers a fully adjustable
impulse of steam. Because the amount of steam is
consistent, it removes the guesswork and produces a
uniform finished product from one operator to the next.
This manual provides the safety, installation, and oper-
ating procedures for the Variety Steamer. We recom-
mend that all information contained in this manual be
read prior to installing and operating the unit.
Your Variety Steamer is manufactured from the finest
materials available and is assembled to Roundup’s
strict quality standards. This unit has been tested at
the factory to ensure dependable trouble-free
operation.
OWNER INFORMATION
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and NOT
covered under warranty.
The warranty does NOT extend to:
result of improper use.
components.
changing any preset control or safety device.
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................4
Specifications .............................................................6
Electrical Ratings.......................................................6
Electrical Cord & Plug Configurations .......................6
Shipping Weight ........................................................6
................................................................6
Installation...................................................................7
Unpacking..................................................................7
Plumbing....................................................................7
Equipment Setup.......................................................7
Operation.....................................................................9
Operating Instructions ...............................................9
Maintenance..............................................................13
.........................................................13
Monthly Cleaning.....................................................13
Cleaning Steam Chamber .......................................15
Troubleshooting .......................................................11
Replacement Parts ...................................................12
Notes..........................................................................15
Limited Warranty ......................................Back Cover
3
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency. They can be found in the
service agency directory packaged with the equipment.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory and fill in the
information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854
or 630-784-1000 if you have trouble locating an
Authorized Service Agency.
OWNER INFORMATION (continued)
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions, or replacements for previously purchased equipment.
VARIETY STEAMER (VS-250)
4P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
attempt to defeat the grounded connector.
-
corrosive chemicals in this equipment.
-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
or counter.
The following warnings and cautions appear
throughout this manual and should be carefully
observed.
• Turnthepoweroff,unplugthepowercord,
and allow the unit to cool down before per-
forming any service or maintenance.
• Theproceduresinthischaptermayinclude
the use of chemical products. These chemi-
cal products will be highlighted with bold
face letters followed by the abbreviated HCS
(Hazard Communication Standard). See
Hazard Communication Standard manual for
the appropriate Material Safety Data Sheets
(MSDS).
• Theequipmentshouldbegroundedaccord-
ing to local electrical codes to prevent the
possibility of electrical shock. It requires a
grounded receptacle with separate electrical
lines, protected by fuses or circuit breaker of
the proper rating.
• Allelectricalconnectionsmustbeinaccor-
dance with local electrical codes and any
other applicable codes.
5
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
• WARNING ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this unit.
- Do NOT modify the power supply cord
plug. If it does not fit the outlet, have a
proper outlet installed by a qualified
electrician.
- Do NOT use an extension cord with this
unit.
- Check with a qualified electrician if you
are unsure if the appliance is properly
grounded.
• Ifthesupplycordisdamaged,itmustbe
replaced by the manufacturer, its service
agent, or a similarly qualified person.
• Thisequipmentistobeinstalledtocom-
ply with the basic plumbing code of the
Building Officials and Code Administrators,
Inc. (BOCA) and the Food Service Sanitation
Manual of the Food and Drug Administration
(FDA).
• Waterpressuremustnotexceed30psi(2.1
kg/cm2or 207 kPa). Higher water pressures
may cause poor performance or flooding.
To reduce water pressure, install a Water
Pressure Regulator and set to 20–25 psi
(1.4–1.7 kg/cm2or 138–172 kPa).
• DoNOTcleanthisappliancewithawaterjet.
• DoNOTuseasanitizingsolutionorabrasive
materials. The use of these may cause dam-
age to the stainless steel finish.
• Toensurepropersteamingcharacteristics,
some calcium/mineral deposits must be pres-
ent on the Generator Surface. If, during clean-
ing, the surface does become free of deposits,
add plain tap water to the surface and allow it
to boil off. This will ensure proper steaming
characteristics by creating a thin layer of cal-
cium/mineral deposits.
• Chlorides or phosphates in cleaning agents
(e.g. bleach, sanitizers, degreasers, or deter-
gents) could cause permanent damage to
stainless steel equipment. The damage is
usually in the form of discoloration, dulling
of metal surface finish, pits, voids, holes, or
cracks. This damage is permanent and NOT
covered by warranty:
The following tips are recommended for main-
tenance of your stainless steel equipment:
- Always use a soft, damp cloth for cleaning,
rinse with clear water, and wipe dry. When
required, always rub in direction of metal
polish lines.
- Routine cleaning should be done daily
using soap, ammonia detergent, and water.
- Stains and spots should be removed using
a vinegar solution.
- Finger marks and smears should be
rubbed off using soap and water.
- Hard water spots should be removed using
a vinegar solution.
IMPORTANT SAFETY INFORMATION (continued)
VARIETY STEAMER (VS-250)
6P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
SPECIFICATIONS
Electrical Ratings
Shipping Weight
42 lbs. (19 kg)
Electrical Cord & Plug Configurations
WARNING
ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THE INSTRUCTIONS IN
THIS MANUAL COULD RESULT IN SERIOUS
INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• DoNOTmodifythepowersupplycordplug.If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• DoNOTuseanextensioncordwiththisunit.
• Checkwithaqualifiedelectricianifyouare
unsure if the appliance is properly grounded.
Dimensions
Model &
Mfg. No.
Description Configuration
VS-200A-A1
9100200
9100250
6 - 2 0 P,
20 Amp.,
250 VAC
Model &
Mfg. No.
Voltage Watts Amps Hertz
VS-200A-A1
9100200 208-240 3800 18.3 50/60
VS-200A-A1
9100250 208-240 3800 18.3 50/60
12”
(305 mm)
637/64”
(167 mm)
213/8”
(543 mm)
7
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
CAUTION
This equipment is to be installed to comply with
the basic plumbing code of the Building Officials
and Code Administrators, Inc. (BOCA) and the
Food Service Sanitation Manual of the Food and
Drug Administration (FDA).
Unpacking
1. Remove unit and all packing materials from
shipping carton.
2. The unit should contain the following:
NOTE: If any parts are missing or damaged,
contact Antunes Technical Service IMMEDIATELY
at 1-877-392-7854 or 630-784-1000.
3. Remove all packing materials and protective
coverings.
4. Remove and wash the Needle Plate, O-ring, and
clean hot water and allow to air dry.
5. Wipe all surfaces of the unit with a hot damp
cloth.
NOTE: Do NOT use a dripping wet cloth. Wring
out before use.
6. Reinstall all removed parts.
Plumbing
NOTE: Variety Steamer models are designed to
use cold tap water at 20–25 psi (1.4–1.7 kg/cm2or
138–172 kPa).
1. Connect the water supply hose to the Quick
2. Connect the other end of the water supply hose
to the water supply.
3. Turn on the water supply.
unit by pressing down on the tab on the Quick
and press and hold the white plastic tip until
there’s a good, steady water flow.
until it clicks into place.
7. Connect the other end of the water supply hose
unit.
INSTALLATION
Equipment Setup
1. Place the unit on a sturdy, level table or other
work surface. Be sure the power is off before
proceeding.
2. Connect the unit to the power supply.
by pressing the tubing onto the drain pipe at the
4. Place the other end of the tubing in a drain or
collection pan.
5. Rotate the black rubber tips on the front legs so
the unit is tilted slightly to the rear.
6. Turn the power on and allow 20 minutes for the
unit to warmup.
NOTE: Do NOT operate the unit during the warmup
period. This could cause flooding in the unit.
7. Press and release the Momentary switch on the
front panel to clear air out of the water line.
8. Turn off the power and allow the unit to cool.
CAUTION
Water pressure must not exceed 30 psi (2.1
kg/cm2or 207 kPa). Higher water pressures
may cause poor performance or flooding. To
reduce water pressure, install a Water Pressure
Regulator, and set water pressure to 20–25 psi
(1.4–1.7 kg/cm2or 138–172 kPa).
Figure 1. Wash Items
O-ring
Diffuser
Needle Plate
VARIETY STEAMER (VS-250)
8P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
OPERATION
Operating Instructions
1. Turn the power on and allow the unit to warmup for
approximately 20 minutes.
NOTE: Do NOT operate the unit during the warmup
period. This could cause flooding in the unit.
2. Press the MOMENTARY Switch (Figure 2) on the
front panel to clear the water line of any air.
3. Place product to be steamed onto the Needle
Plate.
4. Press the MOMENTARY Switch for approximately
one second and then release.
5. Carefully remove the product from the Needle Plate
using the Spatula Fork.
NOTE: Experiment with your products and different
steaming times to get the desired results.
6. At the end of the day, turn the power off and allow
the unit to cool.
Power Switch
Figure 2. Operating Unit
Momentary Switch
Fork Spatula
9
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
Daily Cleaning
NOTE: Frequency of cleaning is determined by
water conditions, usage, and water filter systems.
1. Turn the power off, unplug the power cord, and
allow the unit to cool for 30 minutes.
clamp connections for leakage. If leakage is
apparent, tighten all clamps or replace part(s) if
required.
NOTE: Three spare O-rings are attached to the
water hose.
3. Turn off the water supply.
4. Remove the water hose from the unit by pressing
on the rear of the unit.
5. Remove the Needle Plate by pushing the Lock
plate (Figure 3).
6. Remove the O-ring from the Needle Plate.
7. Wash all removed parts in soap and hot water,
rinse in clear water, and allow to air dry.
8. Wipe the entire unit with a hot, damp cloth.
NOTE: Do NOT use a dripping wet cloth. Wring it
out before use.
9. Reinstall all parts and plug in the power cord to
return to service.
Lock Lever Knob
Unlock
Figure 3. Lock Lever Knob
CAUTION
Failure to regularly and/or properly clean this
equipment may damage it or cause the user
bodilyinjury.
WARNING
Refer to the instructions for cleaning and handling
the unit within the Important Safety Information
section of this manual.
MAINTENANCE
VARIETY STEAMER (VS-250)
10 P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
MAINTENANCE (continued)
Monthly Cleaning
NOTE: Frequency of cleaning is determined by
water conditions, usage, and water filter systems.
NOT reinstall all removed parts.
2. After cleaning the Needle Plate, use a suitable
1/16” punching tool (such as a large paper clip) to
clear all needle holes of mineral deposits.
4. Remove the Spray Tube by lifting it and pulling it
free of the Generator.
5. Check the inside of the Spray Tube for mineral
deposits. If deposits have formed, carefully flex
the tube so the deposits crumble and fall out,
making sure not to create any sharp bends in the
tube.
6. If deposits are still present, soak the Spray Tube
overnight in a vinegar solution to dissolve the
remaining deposits.
NOTE: If vinegar is used, be sure to wash the Spray
Tube in detergent water and rinse well before rein-
stalling in the unit.
7. Check the water ports of the Spray Tube for min-
eral deposits. If they are clogged, remove them
with the end of a paper clip.
NOTE: Some mineral deposits must be present on
the Generator to ensure proper steaming. If during
cleaning the Generator becomes free of deposits,
they will reform as the unit is used.
9. Lightly apply some Petro Gel (supplied) onto the
O-ring and then reinstall the O-ring.
10. Reinstall the Needle Plate and lock it in place by
the unit. Check that the plate is securely locked in
place.
11. Reconnect the water hose and plug in the power
cord.
Cleaning Steam Chamber
1. Turn the power off, unplug the power cord, and
allow the unit to cool for approximately 30
minutes.
2. Remove the Needle Plate and soak in a mineral
dissolver (ex. vinegar or delimer).
3. Remove the O-ring and set aside.
4. Pour mineral dissolver onto the Generator, filling
it 1/4” to the top.
5. Allow the Generator to soak for one hour or more,
depending on the amount of buildup.
6. Carefully empty mineral dissolver from Generator
and wipe up any spills in the unit.
8. Remove Needle Plate from mineral dissolver.
Plate in soap and hot water and then rinse in
clear water.
10. Use a paper clip to clear all needle holes of any
mineral deposit.
11. Wipe down the Generator with a hot, damp cloth
to remove any remaining mineral dissolver.
12. Plug in the power cord and turn the unit on. Wait
approximately 20 minutes for the unit to warmup.
13. Press the MOMENTARY Switch three times
to purge any remaining dissolver from the
Generator.
14. Turn the power off, unplug the power cord, and
allow the unit to cool down.
14. Lightly apply Petro Gel onto the O-ring and
reinstall on the Generator Manifold.
15. Reinstall all remaining parts.
16. Clean entire unit with a hot, damp cloth and wipe
dry.
NOTE: Do NOT use a dripping wet cloth. Wring it
out before use.
16. Plug the power cord back in and return to service.
11
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
TROUBLESHOOTING
WARNING
Toavoidpossiblepersonalinjuryand/ordamagetotheunit,inspection,test,andrepairofelectricalequip-
ment should be performed by qualified service personnel. The unit should be unplugged when servicing,
except when electrical tests are required.
Problem Possible Cause Corrective Action
Unit does not operate. Power cord not correctly plugged in. Plug in the power cord correctly.
The power cord and/or electrical plug
is damaged.
Inspect electrical wire, plug, and receptacle.
or is defective.
Reset circuit breaker. Contact your mainte-
nance person or Authorized Service Agency if
it trips again.
Loose connections. Check and tighten all connections.
Power Switch is inoperable. Contact your maintenance person or
Authorized Service Agency for service.
Unit does not steam
product evenly.
Main water supply. Verify water pressure is 20–30 psi.
Needle Plate clogged. Clean Needle Plate according to the
Maintenance Section of this manual.
Spray Tube partially clogged. Clean the Spray Tube according to the
Maintenance Section of this manual.
No heat or insufficient
heat. Correct tempera-
ture is 360°F–390°F
(182°C– 199°C),
measured continuously
on Generator surface in
the cavity.
Thermostat defective. Remove one wire from Thermostat. Test for
continuity. Replace if open.
Generator defective.
continuity for approximately 16 ohms resis-
tance. Replace if necessary.
Unit flooding or always
steaming
OR
Unit floods overnight.
Clean unit according to Maintenance section
of this manual.
Incorrect water pressure. Verify water pressure is 20–30 psi.
Potentiometer defective. Read 0-2 Vdc at terminals while rotating shaft.
Replace if defective.
Solenoid defective. Read line voltage at Solenoid leads for 1/2
second every 10 seconds during steaming.
Solenoid should click when powered. If not,
replace.
Solid State Timer defective. Replace Solid State Timer.
Unit heats but will not
steam.
Water supply not connected. Connect water supply.
Potentiometer set too low. Adjust Potentiometer according to the
Maintenance Section of this manual.
Unit steams too little
or too much each time
MOMENTARY Switch is
pressed.
Potentiometer not adjusted properly. Adjust Potentiometer according to the
Maintenance Section of this manual.
VARIETY STEAMER (VS-250)
12 P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
WIRING DIAGRAM
WIRING DIAGRAM
GENERATOR
NOTE: ALL WIRES TO BE 18 GA. AWM-105°C
UNLESS OTHERWISE SPECIFIED
14 GA. TFE-200°C
MOMENTARY
CORD
POWER
BLOCK
SWITCH
POWER
*
BLK TERMINAL
THERMOSTAT
BLK
BLK
WHT
GND
*BLK
*WHT
*GRN/YEL
WHT/BLU
BLK/BRN
GRN
GRN-YEL
SOLENOID
WHT
*
4
5
6
SWITCH
TIMER
1
2
SOLID
STATE
3
BLK
POT.
HIGH LIMIT
BLK
* * BLK
13
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
18
19
20
16
15
13
7
5
4
10
12
11
41
2
3
32
31
26
14
5
6
8
9
22
34
23
21
24
25
34
27
4
28
29
33
35
IMPORTANT
REMOVE MANIFOLD/NEEDLE PLATE DAILY FOR CLEANING
INSERT PAPERCLIPCOMPLETELY THROUGH EACH HOLE TO PREVENT CLOGGING
36
30
37
1
38
39
40
42
43
44
45
46
47
REPLACEMENT PARTS
VARIETY STEAMER (VS-250)
14 P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
Item Part Description Qty.
No.
Item Part Description Qty.
No.
1 0010452 Needle Plate Assy. 1
2 0200121 O-ring 1
3 7000388 Generator, 3800W (240V) 1
5 0501139 Generator Retainer 2
(Incl. #7 & 8)
8 0020606 Lever Support 1
9 2190105 Tube 1
11 0020419 Solenoid 1
15 0700323 Power Cord 1
17 0020443 Base 1
19 7000542 Switch, Rocker 1
20 4010166 Switch, Momentary 1
21 1000906 Label, Control Panel 1
23 4020125 Solid State Timer 1
24 0502816 Timer Bracket 1
(Mfg. No. 9100200 only)
(Mfg. No. 9100250 only)
29 0501140 Bulkhead 1
30 0501138 Cover 1
31 0020269 Spray Tube 1
35 0800124 Spatula Fork 1
36 1001157 Label, Manifold Cleaning 1
37 4050192 Potentiometer Assy. 1
38 306P113* Screw, #6-32 x 5/8” 1
39 310P109* Screw, #10-32 x 7/8” 1
40 308P103* Screw, #8-32 x 1/4” SS 1
41 308P128* Screw, #8-32 x 1/4” 1
42 325P109* Bolt, 1/4-20 x 1/2” 1
43 306P104* Screw, #6-32 x 1/4” 1
44 308P110* Screw, #8-32 x 5/16” 1
45 040P111* Snap Bushing 1
47 308P115* Screw, #8-32 x 3/8” 1
50 0700265 Wire Set (not shown) 1
51 2140116 Petrol Gel (not shown) 1
* Only available in packages of 10.
15
VARIETY STEAMER (VS-250)
P/N 1010591 Rev. E 03/12
A.J. Antunes & Co.
NOTES
LIMITED WARRANTY
-
structed of the finest materials available and manufactured to high quality standards. These units are
warranted to be free from electrical and mechanical defects for a period of one (1) year from date of
purchase under normal use and service, and when installed in accordance with manufacturer’s recom-
mendations. To insure continued operation of the units, follow the maintenance procedures outlined in
-
el expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center
are covered.
1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to
placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized
service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular
adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved
in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/
wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse,
misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does
not cover water contamination problems such as foreign material in water lines or inside solenoid valves.
It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply.
This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip
from the nearest authorized service agency.
2.Roundup reserves the right to make changes in design or add any improvements on any product. The
right is always reserved to modify equipment because of factors beyond our control and government
regulations. Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspec-
tion should be made of the shipment as soon as it arrives and visible damage should be noted upon the car-
4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such
freight and taxes are the responsibility of the purchaser.
5.
-
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