A.O. Smith CIRREX User manual

Residential Solar
Water Heating Systems
CIRREX®SOLAR ELECTRIC
PACKAGE SYSTEMS
Page 1 of 2
February 2011 AOSVE50000
Eligible for Federal Tax Credit:
through 2016. 30% of
the total installed costs – no cap.
For more information, visit
www.hotwater.com.
Proudly partnered with
Chromagen to provide solar
thermal collectors.
Low Lead Compliant
The CIRREX®packaged system from A. O. Smith is the
latest advancement in solar water heating. With the
CIRREX®solar water heating system, A. O. Smithprovides
everything needed for a comprehensive solar system,
allowing for quick and easy specification and installation.
With Solar Energy Factor ratings up to 10.1 CIRREX®solar
water heating systems can provide up to 70% of the energy
needed for water heating directly from the sun.
THE CIRREX®ADVANTAGE:
 Standard and Deluxe solar system packages.
 16 solar water heating systems - one, two or three collector
configurations collectors can be added for larger systems.
 All systems are active closed loop systems using a mixture of
distilled water and non-toxic propylene glycol as a heat transfer fluid
in the solar loop to prevent freezing during winter.
 All solar water heating systems are SRCC certified OG-300.
 Highest quality solar thermal collectors from Chromagen™.
 All solar thermal collectors are SRCC certified OG-100.
 All system packages include integrated solar pump stations that
save time, money and provide a clean professional looking
installation.
 80 & 120-gallon direct and indirect solar booster tanks with 4500
watt backup heating elements.
 Single wall and double wall heat exchanger systems.
 Solar Energy Factor (SEF) ratings up to 10.1.
 Provides up to 70% of the energy needed for water heating directly
from the sun.
 Can produce the same amount of energy as photovoltaic solar
collectors at 1/8th of the cost.
 Full line of solar accessories including Solar Pathfinder™ site
analysis unit and Pathfinder Assistant Software, contractor
installation kits, collector tilt kits and roof mounting kits for
composite, flat, tile, split seam and corrugated metal roof
installations. Contact your local sales representative for more
information.
 10-year limited warranty on collectors, 6-year limited warranty on
solar booster tanks, 2-year limited warranty on pump station, 1-year
limited warranty on miscellaneous parts. For complete information,
consult the included written warranty or contact A. O. Smith Water
Products Company.
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1. Low-iron patterned and tempered glazing
provides superior strength, anti-glare
surface and 91% solar transmittance.
2. Aluminum absorber plate with spectrally
selective black coating provides more
than 90% solar absorption and less than 40%
IR emission for high performance even in
cooler climates.
3. Rugged nylon glass fiber moldings on all four
corners protect collectors and adjacent
property from damage during transport and
installation.
4. 1-1/8 inch outside diameter (O.D.) copper
sweat inlet/outlet connections.
5. Glass wool insulation layer
6. Black anodized extruded aluminum casing -
interlocking construction assembly - requires no
fasteners that loosen over time and allow
moisture infiltration.
7. Integrated aluminum foil insulation barrier.
8. Injected rigid Polyurethane foam insulation layer.
9. Durable black Polypropylene backsheet - resists
punctures during transport and installation,
resists corrosion for the life of the collectors.
10. Type M copper risers 5/8” and manifolds 1-1/8” are
brazed together in a parallel tube configuration
ensuring optimal flow and a low pressure drop.
Collectors may be installed in portrait or
landscape orientation.
SOLAR THERMAL COLLECTORS
Collectors are assembled using the highest quality materials and advanced techniques, which
result in highly efficient, durable products you can depend on for years to come.
Optimal heat absorption and efficiency.
Riser tubes are laser welded to the absorber
plate which ensures optimum heat transfer
and permanent bond.
Three insulation layers provide a cumulative
thermal resistance value of R-8.
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Residential Solar
Water Heating Systems
Page 2 of 4
AOSVE50000
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Residential Solar
Water Heating Systems
Page 3 of 4
AOSVE50000
Standard Deluxe
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Roof Flashing for solar loop piping return line and sensor wire (1 - copper)
Roof Flashing Kit (Shingle Roof Mounting Kit) - 4 Per/Collector (iodized aluminum)
Integrated Solar Pump Station With Advanced Programmable Digital LCD Controller
Solar Loop Expansion Tank (Includes Bracket/Stainless Steel Flex Pipe)
Temperature Sensors (2) - Tank & Collector Outlet
Collector Spanner Mounting Hardware Kit (Stainless Steel/Aluminum)
Roof & Flashing Sealant
Deluxe vs Standard - Included System Components
System Component Description
Solar Collector(s)
Flexible Pipe Insulation (UV Resistant/300°F) 6' x 1" tube (1)
Tape, Stretch & Seal
Solar Loop Pressure Relief Valve
Thermostatic Mixing Valve
Propylene Glycol (DOWFROST™) 5-Gallons
Solar Loop Air Vent
Flexible Pipe Insulation (UV Resistant/300°F) 6' x 1/2" tube (1)
Collector Copper Sweat Fittings Kit
Temperature Sensor Control Wire 75' Roll
Roof Flashing for solar loop piping supply line (1 - copper)
SOLAR SYSTEM PACKAGES AND SOLAR BOOSTER TANKS
Standard and Deluxe solar system packages are available, see the comparison table below.
INTEGRATED SOLAR PUMP STATIONS
All-in-one integrated, insulated assembly features:
• Wall mounted for a clean professional looking installation.
• Saves time and money.
• Programmable electronic solar system control
with advanced diagnostics and LCD display.
• Precise flow control - multiple speed pumps, flow control
valves and variable speed controls.
• Flow meter, temperature and pressure gauges.
• Isolation valves, fill and drain valves, check valves and
air stripper.
• Solar loop pressure relief valve.
• Includes solar loop expansion tank with mounting
bracket and stainless steel flex line.
• Standard pump stations are used with indirect
solar booster tanks that have factory installed
internal single wall coil-type heat exchangers.
• Double wall pump stations are equipped with plate-type stainless steel
heat exchangers (double wall) and are used with direct solar booster tanks.
Double Wall Pump Station
Standard Pump Station
INTEGRATED CIRREX®SYSTEMS INCLUDE:
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Residential Solar
Water Heating Systems
February 2011R Page 4 of 4
www.hotwater.com AOSVE50000
For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice.
SOLAR SYSTEM PACKAGES - SIZING & PLACING ORDERS
Use our Solar Sizing Guide to determine the number of solar collectors and solar booster tank needed. Order a
system package that meets the sizing needs making sure double wall heat exchanger systems are ordered when
required by local building codes. Order the required solar booster tank separately to complete the system.
Visit www.hotwater.com for more information including; Specification Sheets, Solar Sizing Guide with site
analysis instructions, Online Rebate Locator, Installation Videos and Instruction Manuals.
SOLAR BOOSTER TANKS
Solar Booster Tanks are equipped with a factory installed CSA certified and ASME rated Temperature & Pressure Relief
Valve and a single (upper) 4500 watt / 240 volt backup heating element. Indirect tanks have a single wall internal coil-
type heat exchanger. Direct tanks are open tanks used with double wall pump stations when local codes require
double wall heat exchangers for non-toxic propylene glycol systems.
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CODES AND STANDARDS
Complies with current editions of: UL Standard for Household Electric Storage Tank Water Heaters, UL 174; Canadian
Standard for Construction and Test of Electric Storage Tank Water Heaters, CAN/CSA-C22.2 No. 110-M90; Packaged
Solar Domestic Hot Water Systems (Liquid-to-Liquid Heat Transfer For All-Season Use, F379.1-09; Packaged Solar
Domestic Hot Water Systems for Seasonal Use, F379.2-09 and ICC Codes and HUD Standards. Complies with California
legislation AB 1953 and Vermont legislation Act 193 that limits the lead content in plumbing fixtures that come into
contact with drinking water to a maximum of 0.25%.
Model Number Gallon
Capacity
Energy
Factor Heat Exchanger Included Heating Elements (240 VAC Single Phase)
GPH Recovery
@ 90° F Rise
Dimensions
(inches)
SUNX-80 76 N/A Yes - Single Wall Internal Coil Type 1 upper - 4500W 21 63-1/4" x 24"
SUNX-120 108 N/A Yes - Single Wall Internal Coil Type 1 upper - 4500W 21 63-1/4" x 28"
Model Number Gallon
Capacity
Energy
Factor Heat Exchanger Included Heating Elements (240 VAC Single Phase)
GPH Recovery
@ 90° F Rise
Dimensions
(inches)
SUN-80 80 N/A No 1 upper - 4500W 21 63-1/4" x 24"
SUN-120 119 N/A No 1 upper - 4500W 21 63-1/4" x 28"
Indirect Solar Booster Tanks
Direct Solar Booster Tanks
80 Gallon Tank 120 Gallon Tank
SACI-01-M200501-000 1 CR-140-AP - (4' x 10') Single Wall Internal Coil SUNX-80 or SUNX-120 2.2 1.9 564
SACI-02-M200202-000 2 CR-110-AP - (3-1/2' x 7') Single Wall Internal Coil SUNX-80 or SUNX-120 3.0 2.3 542
SACI-02-M200402-000 2 CR-130-AP - (4' x 8') Single Wall Internal Coil SUNX-80 or SUNX-120 5.3 3.3 586
SACI-03-M200203-000 3 CR-110-AP - (3-1/2' x 7') Single Wall Internal Coil SUNX-80 or SUNX-120 10.1 4.9 635
SACE-01-M100501-000 1 CR-140-AP - (4' x 10') Double Wall External Plate SUN-80 or SUN-120 1.8 1.7 590
SACE-02-M100202-000 2 CR-110-AP - (3-1/2' x 7') Double Wall External Plate SUN-80 or SUN-120 2.2 2.1 560
SACE-02-M100402-000 2 CR-130-AP - (4' x 8') Double Wall External Plate SUN-80 or SUN-120 3.0 2.8 614
SACE-03-M100203-000 3 CR-110-AP - (3-1/2' x 7') Double Wall External Plate SUN-80 or SUN-120 4.3 3.5 661
80 Gallon Tank 120 Gallon Tank
SACI-01-M200501-T41 1 CR-140-AP - (4' x 10') Single Wall Internal Coil SUNX-80 or SUNX-120 2.2 1.9 556
SACI-02-M200202-T41 2 CR-110-AP - (3-1/2' x 7') Single Wall Internal Coil SUNX-80 or SUNX-120 3.0 2.3 534
SACI-02-M200402-T41 2 CR-130-AP - (4' x 8') Single Wall Internal Coil SUNX-80 or SUNX-120 5.3 3.3 578
SACI-03-M200203-T41 3 CR-110-AP - (3-1/2' x 7') Single Wall Internal Coil SUNX-80 or SUNX-120 10.1 4.9 627
SACE-01-M100501-T41 1 CR-140-AP - (4' x 10') Double Wall External Plate SUN-80 or SUN-120 1.8 1.7 582
SACE-02-M100202-T41 2 CR-110-AP - (3-1/2' x 7') Double Wall External Plate SUN-80 or SUN-120 2.2 2.1 560
SACE-02-M100402-T41 2 CR-130-AP - (4' x 8') Double Wall External Plate SUN-80 or SUN-120 3.0 2.8 606
SACE-03-M100203-T41 3 CR-110-AP - (3-1/2' x 7') Double Wall External Plate SUN-80 or SUN-120 4.3 3.5 653
Deluxe Solar System Packages - Solar Tanks Not Included
Model Number Heat Exchanger Type
Solar Booster Tank
Ordered Separately
(80 or 120-gallon)
Number of
Collectors
Solar Energy Factor
Solar Collector Model - Size (ft)
Approx
Shipping
Weight (lbs)
Standard Solar System Packages - Solar Tanks Not Included
Solar Collector Model - Size (ft) Heat Exchanger Type
Solar Booster Tank
Ordered Separately
(80 or 120-gallon)
Approx
Shipping
Weight (lbs)
Solar Energy Factor
Model Number Number of
Collectors
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