ABA DVL480 User manual

ABACO MACHINES (USA)
14508 S. Garfield Ave., Paramount, CA 90723, USA
Tel : [phone] Fax : [phone]
Email : [email protected]
Website : www.abacomachines.com
ABACO MACHINES
OPERATION MANUAL
ABACO GLASS VACUUM LIFTER
(DVL480)

I.GENERAL:
- Abaco Glass Vacuum Lifter is the equipment that is designed to use
for lifting and moving large size glass.
- This item has ability to rotate up to 90 degree vertically and
horizontally.
- There are two ways of suction cups positioning which fit well with
various size of glass.
II. STRUCTURE:
- The Abaco Glass Vacuum Lifter consists of a main frame which
connected to the suction cups via a joined bar.
- The main frame is attached to the hanging bar via swivel joint.
- Besides, the main frame is equipped with an electric box and motor.
SPECIFICATION
Work Load Limit
Diameter of Suction Cups
Number of Suction Cups
Minimum Glass Dimension
Power Charge
1056 lbs (480 kg)
6 pc
220 V/1 phase
INSTRUCTION MANUAL
68 ⅞ x 37 ⅜’’ (1750 x 950 mm)
Battery 12V/18Ah
1
9 ¹³⁄₁₆” (250mm)

INSTRUCTION MANUAL
III. MAIN LIST:
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INSTRUCTION MANUAL
1 DVL480-01 Weld base 1
2 DVL480-02 Pulling handle 1
3 DVL480-03 Swivel arm 1
4 DVL480-04 Pin lock 1
5 DVL480-05 Left bar 1
6 DVL480-06 Right bar 1
7 DVL480-07 Box electric 1
8 DVL480-08 Lock 1
9 DVL480-09 Clamp 1
10 DVL480-10 Gas cylinder 1
11 DVL480-11 Cover 1
12 DVL480-12 Pad pin 1 1
13 DVL480-13 Pad pin 2 1
14 DVL480-14 Control panel 1
15 DVL480-15 Line shaft 1 1
16 DVL480-16 Conical spring 6
17 DVL480-17 Pad 1
18 DVL480-18 Solenoid box 1
19 DVL480-19 Allen cap bolt M6x10 4
20 DVL480-20 Flange 1
21 DVL480-21 Crank handle 1
22 DVL480-22 Rubber suction cup 6
23 DVL480-23 Right pad 1
POS. CODE DESCRIPTION QTY.
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INSTRUCTION MANUAL
24 DVL480-24 Left pad 1
25 DVL480-25 Line shaft 2 1
26 DVL480-26 Stopper 1
27 DVL480-27 Screw M5x10 17
28 DVL480-28 Extension spring 1
29 DVL480-29 Hose clamp 2
30 DVL480-30 Allen cap bolt M6x12 16
31 DVL480-31 Turn-knob 2
32 DVL480-32 External circlip Ø14 5
33 DVL480-33 Allen cap screw M5x16 4
34 DVL480-34 Washer Ø20 1
35 DVL480-35 Hex bolt M20x40 1
36 DVL480-36 Allen countersunk screw M5x15 4
37 DVL480-37 Special bolt 36
38 DVL480-38 Allen cap bolt M8x20 1
39 DVL480-39 Washer Ø8 1
40 DVL480-40 Handgrip 1
41 DVL480-41 Allen cap screw M8x60 1
42 DVL480-42 Frame of change 1
43 DVL480-43 Rubber cap 40x40 2
44 DVL480-44 Rubber cap 40x60 6
45 DVL480-45 Nut M8 1
46 DVL480-46 Air pressure gauge 1
47 DVL480-47 Nut M5 4
POS. CODE DESCRIPTION QTY.
4

IV. INSTRUCTION FOR USE:
1. Before Operations:
Caution:
- Make sure the battery is fully charged before using the lifter.
- Check the suction cups are free from damage. If it was damaged,
make sure to replace it with a new suction cup.
- Check there is no leakage of vacuum pressure.
- Make sure the glass surface and suction cups are clean and free
from dust.
- Ensure buttons, pressure and voltage indicators functionally all
right and operate well.
- Run idle smoothly without any noise.
2. During Operations:
Caution:
- Always pay attention to alarm signal caused by such as pressure
and voltage gauges (battery voltage shall be around 13VDC when
fully charged and lower side shall be around 11VDC)
- Stop working immediately when detected abnormal phenomena
such as; noise, vacuum leakage, deformation of any parts, and so on.
- Ensure maximum safety in the working area to avoid accidents
when moving or lifting glass sheets.
3. After Operations:
Caution:
- Lock all the safety locks and valves when not in use.
- Store the suction cups in a cool and not humid place.
- When storing, avoid distortion and deformation of any part of the
lifter.
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INSTRUCTION MANUAL
Step1: Move the lifter next to the glass:
CAUTION:
-Adjust the suction cups to fit to the glass. (Refer to V.3. Adjust the
suction cups position/page 17).
-Make sure the lifter is at the gravity center of the glass.
4. Device Usage:
A. UPRIGHT Glass Lifting Usage:
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INSTRUCTION MANUAL
Step2: Move the lifer close to the glass surface.
CAUTION: Make sure all of the suction cups touch the glass surface
at the same time with even spacing.
Step3: Press VACUUM (green light) button to suction the glass:
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INSTRUCTION MANUAL
CAUTION:
- After pressing the VACUUM button, the
gauge indicator shall turn to the left,
showing the vacuum pressure is generating.
Make sure the gauge indicator shows
between -0.8 bar to -1 bar.
Step 4: Rotate the glass:
- During proper suctioning the glass can be rotated 90 degrees (Refer
to V.2. Rotate Suction Cups/page 16).
WARRNING:
- Never press RELEASE (red light) button during suctioning
glass.
- Confirm the pressure gauge indicators are showing between -0.8
to -1 bar.
- If pressure indicator shows less than -0.6 bar, move the system to
a safe position and fix it.
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INSTRUCTION MANUAL
Step 5: Move the glass to the desired location:
CAUTION:
- When lowering down the glass,
handle it carefully and slowly
with best cares.
- Do not unlock the lock lever to
adjust the angle when suctioning
the glass.
Step 6: Press RELEASE button (for about 5 seconds) and move
the lifter away from the glass:
Caution: Make sure the two gauge indicators take back to 0 before
shut the lifter off.
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INSTRUCTION MANUAL
B. HORIZONTAL Glass Lifting Usage:
-Before suctioning the glass, adjust the suction cups in position
downward in order to suction the glass horizontally. (Refer to V.1.
Adjust the suction cups from Upright to Horizontal/page 15).
Step1: Move the lifter near to the glass.
Caution:
- Adjust the suction cups to fit to the glass. (Refer to V.3. Adjust the
suction cups position/page 17).
- Make sure the lifter is at the gravity center of the glass.
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INSTRUCTION MANUAL
Step2: Move the lifter close to the glass surface:
Caution: Make sure all of the suction cups touch the glass
surface at the same time with even spacing.
Step3: Press VACUUM (green light) button to suction the glass:
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INSTRUCTION MANUAL
CAUTION:
- After pressing the VACUUM button,
the gauge indicator shall turn to the left,
showing the vacuum pressure is generating.
Make sure the gauge indicator shows
between -0.8 bar to -1 Bar.
Step 4: Move the glass:
- During proper suctioning, the glass can be rotated horizontally 90
degrees (Refer to V.2. Rotate Suction Cups/page 16).
WARRNING:
- Never press RELEASE (red light) button during suctioning
glass.
- Confirm the pressure gauge indicator is showing between -0.8 to
-1 bar.
- If pressure indicator shows less than -0.6 bar, move the system to
a safe position and fix it.
12

INSTRUCTION MANUAL
Step 5: Move the glass to the desired location:
CAUTION:
- When lowering down the glass, handle it carefully and slowly with
best cares.
- Do not unlock the lock lever to adjust the angle when suctioning the
glass.
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INSTRUCTION MANUAL
Step 6: Press RELEASE button (for about 5 seconds) and move
the lifter away from the glass:
Note: Make sure the two gauge indicators take back to 0 before shut
the lifter out.
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V. Appendix:
INSTRUCTION MANUAL
V.1. Adjust the suction cups from Upright to Horizontal:
- Pull down the lock lever to release, then carefully incline the cups
to horizontal position and adjust the angle as the picture below.
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- Pull the handgrip lock (as shown in the picture)
- Next, rotate the glass vacuum lifter follow to your requirement.
Note: Pin-clock automatically install into hole position for angle
adjustment.
INSTRUCTION MANUAL
V.2. :Rotate Suction Cups
16

- Loosen turn-knob (anticlockwise direction).
- Move suction cup follow to requirement place, tighten turn-knob
(clockwise direction)
V.3. Adjusting the suction cups position.
INSTRUCTION MANUAL
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INSTRUCTION MANUAL
VI. MAINTENANCE AND INSPECTION:
After using, user must:
- Clean the lifter to avoid from dusts and liquids into suction cups
and electrical devices.
- . Store in cool and non humid place to preserve the rubber disks
- Set up the maintenance inspection regularly.
- Always reserve replacement parts for maintenance.
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VII. WARRANTY:
At the time of delivery, it is necessary to inspect the Abaco Glass
Vacuum Lifter to make sure that it has not been damaged during
shipment. Any claims must be submitted within 8 days from the date
of delivery. We provide a one (1) year warranty on the Abaco Glass
Vacuum Lifter from the date of purchase.
During warranty period, we will provide the replacement parts at
no charge (shipping and handling fees may apply).
Warranty coverage is void if:
- The operator failed to comply with the instructions in the manual.
- The specifications are not followed.
- Damage is due to inadequate maintenance and inspections.
- Damage is due to improper storage and/or usage.
- Repairs were performed by the user without our permission.
- Non-original spare parts were used.

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