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  9. Nova Technology International, LLC NAS Series User manual

Nova Technology International, LLC NAS Series User manual

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LOADING DOCK LEVELERS 11 13 19
AIR POWERED DOCK LEVELER
NOVA Technology International, LLC
1
www.novalocks.com - Rev. 5/2022
1. Product Name
NOVA NAS Series Air-Powered Dock Leveler
2. Manufacturer
NOVA Technology International, LLC
W141N9240 Fountain Blvd
Menomonee Falls, WI 53051
Phone: (262) 502-1591
(800) 236-7325
Fax: (262) 502-1511
Email: [email protected]
Web: www.novalocks.com
3. Product Description
General Description
NOVA’s NAS Series Premium Air-Powered Dock Levelers
incorporate the use of a low pressure, high volume air system
to raise and lower the platform. A single push-button activates
the air power system to raise the leveler and extend the lip.
Unit conforms to OSHA, U.S. Department of Commerce
Standard CS-202-56 and is manufactured in compliance with
the American National Standard of Safety Performance and
Testing of Dock Leveling Devices (ANSI) MH 30.1.
Operation
The push-button is depressed and held allowing the electric
blower to fill the air bladder which raises the platform. When
the fully yieldable lip extends at the top of the cycle the button
is released allowing the extended lip and platform to lower
onto the trailer bed. Upon trailer departure, the lip can be
retracted and the unit restored to a safe cross-trac position.
In-use and stored positions are achieved without manual
operation. Operable range is 12-inches above/below dock
level. Platform is allowed to automatically float up and down
with trailer movement.
Structural
The platform is constructed of 1/4-inch thick four-way high
tensile 50,000 minimum yield A572 safety tread plate.
Platforms are reinforced and supported by full-length 6-inch
high-formed C channels for 25,000-pound Comparative
Industry Rating (CIR) capacity to 40,000-pound CIR units,
full length 6-inch height structural channel for 45,000-pound
CIR units and full length 6-inches high structural channel and
I-beams for 55,000-pound CIR units, all welded to the deck
for firm structural support.
Front and rear header plates are 1/2-inch thick × 7-inch high
hot-rolled steel. NOVA’s NAS series lips are four-way safety
tread plates, the 25,000-pound CIR is 1/2-inch thick and the
30,000, 35,000, 40,000, 45,000 and 55,000-pound CIR
are 5/8-inch thick. The standard lip length is 16-inches on all
capacities. Hinge tubes have a 1 3/4-inch outside diameter
(OD) × 5/16-inch wall, 1 7/8-inch (OD) × 3/8-inch wall or
2 1/8-inch OD × 1/2-inch wall depending on CIR. All lip
hinge pins are 1-inch diameter M1044 steel. Steel header
gussets are standard on all models with 35,000-pound CIR
and above. All units have grease fittings as standard. All
platforms are designed to compensate for up to 4-inches of
canted trailer bed.
Electrical
Electric blower motor is 115V single-phase, 1400-watts
drawing 11 amps at startup. Electrical control panel is non-
metallic NEMA 4 enclosure. All components, connections and
wiring are UL listed or recognized.
Safety Features
Retractable cross-trac legs of solid steel bar construction provide
multi-position safety at dock level and below. A self-contained lip
extension mechanism yields under impact from incoming trailer. The
leveler is equipped with built-in maintenance strut that is lockout/
tagout compliant night lock security. Full-range telescoping toe
guards close osides even in highest upward position.
LOADING DOCK LEVELERS 11 13 19
AIR POWERED DOCK LEVELER
NOVA Technology International, LLC
2
www.novalocks.com - Rev. 5/2022
Color
Levelers painted gray.
Dock Bumpers
Two laminated 4-inch 1014 bumpers are standard; 6-inch
1014 bumpers are optional.
Standard Features
Single-phase 115V motor w/single button control
Multi-position structural steel safety legs
Below dock end loading control
Full-range telescoping toe guards
16-inch yieldable lip
Grease fittings
Easy clean frame design
Night locks, cross-trac support
Steel channel deck support members (25,000, 30,000,
35,000 and 40,000-pound units)
Structural steel support members (45,000 and
55,000-pound units)
Three-wheel fork truck protection (45,000 and 55,000-pound
units)
NEMA 4 (push button box)
Two 4-inch 1014 laminated bumpers
Optional Features
Rubber weather seal
Brush weather seal
Optional bumper sizes and types available
Three-wheel support (25,000 to 40,000-pound units)
18-inch lip
20-inch lip
5-inch barrier lip; 8-feet or longer only 35,000+ pound units
24-inch riser kit (24-inch pit depth is standard on all 10-
feet long levelers)
Wash down
2-inch foam insulation
Spray metalized
Control box stanchion
Cut down leveler length and width
Stainless steel pins and lip rods
Steel pan: 4-sided
Quick pit: 3-sided
Three-wheel support
IntelliDock Combination control box
Benefits
Easy push-button activation for smooth, consistent operation
with an air-powered system that provides for full float at all
positions
Automatic lip extension with yieldable lip
Below-dock end load capability
Full-width rear hinge mounted in compression with
structural channel support
Single-phase 115V motor with simple button control
Low-maintenance design
Integral maintenance strut is lockout/tagout compliant with
lip support strut that also allows convenient servicing of the
lip
Recommended Safety Equipment for Dock Levelers
NOVA Truck Lock and Lock & Load vehicle restraint systems help
prevent unexpected trailer departure from the loading dock and
minimize trailer creep during the loading/unloading process.
4. Technical Data
Applicable Standards
American National Standards Institute (ANSI)
ANSI MH30.1-2007—For the Safety, Performance and
Testing of Dock Leveling Devices
ANSI Z535.1—Safety Color Code
ANSI Z535.3—Criteria for Safety Symbols
ANSI Z535.4—Product Safety Signs and Labels
American Society for Testing Materials (ASTM)
ASTM A6/A6M—Standard Specification for General
Requirements for Rolled Structural Steel Bars, Plates,
Shapes and Sheet Piling
ASTM A36/A36M—Standard Specification for Carbon
Structural Steel
ASTM A370—Standard Test Methods and Definitions for
Mechanical Testing of Steel Products
ASTM A786/A786M—Standard Specification for Hot-
Rolled Carbon, Low-Alloy, High-Strength Low-Alloy and
Alloy Steel Floor Plates
ASTM D4950—Standard Classification and Specification of
Automotive Service Greases
American Welding Society (AWS)
AWS D1.1—Structural Welding Code—Steel
National Electrical Manufacturers Association (NEMA)
NEMA 250—Enclosures for Electrical Equipment (1000
Volts Maximum)
National Fire Protection Association (NFPA)
NFPA 70—National Electric Code (NEC)
LOADING DOCK LEVELERS 11 13 19
AIR POWERED DOCK LEVELER
NOVA Technology International, LLC
3
www.novalocks.com - Rev. 5/2022
NFPA 79—Electrical Standard for Industrial Machinery
Society of Automotive Engineers (SAE)
SAE J514—Metallic Tube Connections for Fluid Power and
General Use
Underwriters Laboratories, Inc. (UL)
UL 508 A—Standard for Industrial Control Panels
Environmental considerations
NOVA Technology uses environmentally-friendly material in
its packaging where available.
5. Installation
Unit shipped completely assembled and ready for installation
in preformed concrete pit. Pit construction to be in accordance
with certified NOVA pit detail drawings.
6. Availability & Cost
Availability
NOVA Technology products and services are sold entirely
through the NOVA Nationwide Dealer Network.
For a dealer in your area, routine product service, preventative
maintenance, product questions, or to request a quote, contact
NOVA Technology.
Cost
Pricing information may be obtained from an authorized
NOVA dealer.
7. Warranty
In addition to the Standard Product Warranty provided with
all NOVA Products, NOVA Technology guarantees materials,
components and workmanship to be free of defects for the
following extended periods:
Structural Warranty—for a period of five years from the date
of shipment, product will carry a prorated structural warranty.
This warranty specifically applies to; the deck section, lip section,
frame, rear hinge assembly and front hinge assembly only.
This warranty covers structural repairs to or replacement of
dock leveler at NOVA Technology sole discretion and expense
including reasonable labor, materials, freight and travel. If NOVA
Technology determines replacement is necessary, it will provide
the original purchaser with a credit toward the purchase of the
new replacement NOVA Technology product in the amount
equal to the original purchase price of the warranted product
F.O.B. point of manufacture, discounted on a ten-year straight-
line basis by the number of years of use prior to replacement.
Pneumatic Warranty—for a period of four years from the
expiration of the Standard Product Warranty, NOVA Technology
will provide replacement component parts from defective lifting
system. This warranty specifically covers material and freight only
and applies to; the air bladder, seals, hoses and motor assembly.
Complete warranty terms and conditions are available online
at www.novalocks.com.
8. Maintenance
Regular maintenance must be performed on a weekly and
quarterly schedule. Refer to manufacturer's documentation for
detailed instructions. A complete Owner's/User's manual is
available at www.novalocks.com.
9. Technical Services
Technical assistance, including more detailed information,
product literature, test results, project lists, or assistance in
preparing project specifications, is available by contacting
NOVA Technology.
10. Filing Systems
ARCAT®
Additional product information is available from the
manufacturer upon request
WARNING: This product can expose you to chemicals including lead, which are known to the State of California to cause cancer or birth defects or
other reproductive harm. For more information go to www.P65Warnings.ca.gov