ABACO MACHINES SVL100 User manual

ABACO STONE VACUUM LIFTER
(SVL100)
ABACO MACHINES (USA)
14508 S. Garfield Ave., Paramount, CA 90723, USA
Tel : [phone] Fax : [phone]
Email : [e-mail]
Website : www.abacomachines.com
ABACO MACHINES
OPERATION MANUAL

APPLICABLE MODEL
of this :STONE VACUUM LIFTER
SVL100
OPERATION MANUAL

INDEX
Item Pages
I Equipment General Information.......................................... 1
II Technical Specifications...................................................... 2
1) Dimensions..................................................................... 3
- Overall.................................................2) Spare Part List 4
3) Spare Part List - Trolley stand.......................................... 7
4) Spare Part List - Suction cup, left..................................... 9
5) Spare Part List - Suction cup, right.................................. 11
III Safety Instructions............................................................... 15
1) General Warnings, Cautions and Notes........................... 15
2) Cautions for Operations.................................................. 16
3) Instructions for Air Hose Assembly..................................18
4) Control System Overview .............................................. 19
5) Device usage................................................................... 21
IV Appendix ............................................................................ 28
V Technical Problems & Solutions......................................... 32
VI Inspection & Maintenance................................................... 33
VII Warranty Policy................................................................... 34
Warranty Certificate............................................................ 35

GeneralSafetyOperationManualInstructionsSummary:
It is essential to carefully review and understood this Operation
Manual before operating the equipment. Failing to read and
understand this entire manual may cause injury or death to
personnel,ordamagetoequipmentandtheproductsthatarebeing
handledbythisequipmentifnotproperlyfollowed.
This safety summary includes general safety precautions and
instructions that must be understood and applied before, during,
and after operations, as well as maintenance to ensure personnel
safety and protection of equipment. Prior to performing any task,
the contents included in this manual should be reviewed and fully
understood.
This manual highlights essential operating or maintenance
procedure, practice, condition, statement, etc. that if not strictly
observed,couldresultininjury,ordeathof,personnel orlongterm
hazards; could result in damage to products being handled, or
damageto/destructionofequipment.

1

Trolley stand
Suction cup
Vacuum tank
Pneumatic cylinders
Frame
Control panel
2

Work Load Limit (W.L.L)
Net weight
No. of suction cups
Minimum slab dimensions
Tilt angle
Maintaining pressure of Pre-vaccum tank
SVL100
2200 lbs (1000 kg)
308 lbs (140 kg)
4 pcs
51 x 31¹⁵⁄₁₆ ” ”½
(1320 x 800 mm)
0 to 90
0 0
3
Compressed air source to be provided 6 to 8 kg/cm (bar)
2
Length (A)
inch (mm) Width (B) inch (mm) Height (C) inch (mm)
48 (1230)⁷⁄₁₆ 55 (1410)½ 61 (1565)⅝
1) Dimensions:
from -70 to -80 kPa

4
2) Spare part list - Overall:

5
POS. DESCRIPTIONS QTY. PART NUMBER
1
2
8
4
2
2
1
1
13
1
1
1
3
2
1
4
2
1
1
8
4
4
2
2
2
2
4
1
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
SVL100-01
SVL100-02
SVL100-03
SVL100-04
SVL100-05
SVL100-06
SVL100-07
SVL100-08
SVL100-09
SVL100-10
SVL100- 11
SVL100-12
SVL100-13
SVL100-14
SVL100-15
SVL100-16
SVL100-17
SVL100-18
SVL100-19
SVL100-20
SVL100- 12
SVL100-22
SVL100-24
SVL100-25
SVL100-26
SVL100-27
SVL100-28
SVL100-29
SVL100-30
U frame
Suction cup, left
Allen bolt countersunk 20M6 x
Blind flange
Bushing
Cylinder pin 1
Pressure accumulator
Stopper pin
Screw M4 x 25
Pin 1
Spring
Base with valve stopper pin
Screw M4x10
Slide pipe
Controller holder
Lock nut M6
Grip handle
Lifter positioning handle
Pad 1
Washer 6Ø
Allen bolt M6 x 10
Allen bolt M6 x 40
Spacer
Spring 2
Lock pin
Air cylinder
Washer 14Ø
Screw M5 x 20
Nut M4
1
SVL100-23
Trolley stand

6
32
33
34
35
36
38
Circlip 20Ø
Brass washer 20Ø
Lock/Unlock knob
Screw M4 x 30
Frame
Pneumatic component
SVL100-34
SVL100-33
SVL100-36
SVL100-35
SVL100-38
SVL100-37
SVL100-39
1
1
1
3
1
1
37
Divider 1
39
Allen bolt M6 x 25 2SVL100-40
40
Swivel plate 1SVL100-41
41
Cylinder pin 2 2SVL100-42
42
Cap, rubber 6SVL100-43
43
Traverse beam 1 1SVL100-44
44
Suction cup, right 2SVL100-45
45
Traverse beam 2 2SVL100-46
46
Screw M6 x 10 4SVL100-47
47
Washer 12Ø2SVL100-48
48
Allen bolt M12 x 60 2SVL100-49
49
Allen bolt M6 x 12 4SVL100-50
50
Circlip 14Ø4SVL100-51
1SVL100-32
Pin 2
51
Brass washer 20 x 28 x 0.5Ø Ø 1SVL100-52
52
331 SVL100-31Washer 4Ø
Pad 2 1SVL100-53
53

3) Spare part list - Trolley stand:
7

8
Bar 1
Bar 2
Latch, trolley
Screw M4x10
Nut M8
Washer 8Ø
Bar 3
Swivel caster
Washer 10Ø
SVL - .100 23 2
SVL 0- .110 23
SVL -100 13
SVL - .100 23 3
SVL 0- .10 23 6
SVL - .100 23 5
SVL - .100 23 8
SVL - .100 23 7
SVL - .100 23 9
01
01
01
02
06
12
01
01
04
Bolt M10x20
Spring washer 10Ø
04
04
SVL - .100 23 10
SVL -100 23.11
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
Allen bolt M8x60
Bar 4
Washer, brass 20Ø
Wheel
04
01
04
02
SVL - .100 23 12
SVL - .100 23 13
SVL - .100 23 14
SVL 0- .10 23 15
16 Circlip 20Ø04 SVL -100 33
17 Allen bolt M8 x 65 02 SVL - .100 23 17
18 Cap, rubber 05 SVL - .100 23 18
P .OS DESCRIPTION Q .TY PART NUMBER

4) Spare part list - Suction cup, left:
9

POS. DESCRIPTIONS QTY. PART NUMBER
Oval rubber base, left
Base plate, left
Compression spring
Washer 6Ø
Nut M6
Cap nut M6
Lock pin
Spring, lock knob
Lock knob
1
4
1
1
6
6
6
1
4
1
3
4
5
6
7
8
9
10
11
12
Lock nut M12
Washer 12Ø
4
1
SVL100- .02 03
SVL100- . 102 0
SVL100- .02 05
SVL100- .02 04
SVL100- .02 07
SVL100- .02 06
SVL100-25
SVL100- .02 08
SVL100- .02 10
SVL100- .02 11
SVL100-02.12
13 Suction base 1 SVL100-02.13
10

5) Spare part list - Suction cup, right:
11

POS. DESCRIPTIONS QTY. PART NUMBER
Oval rubber base, right
Base plate, right
Compression spring
Washer 6Ø
Nut M6
Cap nut M6
Lock pin
Spring, lock knob
Lock knob
1
4
1
1
6
6
6
1
4
1
3
4
5
6
7
8
9
10
11
12
Lock nut M12
Washer 12Ø
4
1
SVL100- .45 03
SVL100- . 145 0
SVL100- .02 05
SVL100- .02 04
SVL100- .02 07
SVL100- .02 06
SVL100-25
SVL100- .02 08
SVL100- .02 10
SVL100- .02 11
SVL100-02.12
13 Suction base 1 SVL100-02.13
12

13
POS. DESCRIPTIONS
1
2
3
4
5
Pressure gauge
Air regulator, Pressure
gauge, Water filter
Tilt control lever
Lock valve
One way throttle valve
IMAGE
CODE
AVL_031
L 001K
V_042
V 006H
DT_252
6Control switch - 3 gates
7
8
9
10
11
Check valve (one-way)
Vacuum generator
Air fittings (L shaped, rotary)
Air fittings (L shaped)
Pneumatic cylinder
DT_335
V_033
C 008D
DT_291
DT_297
XL 001_AT
13
12 Vacuum-Release valve
(blue valve) DT_177
13 Connector DT_230
14 Adaptor DT_230 _T
PNEUMATIC COMPONENTS

15
16
17
18
19
Quick coupler
Connector, plug 13Ø
Connector, plug Ø10
Push fittings ( L shaped, one
external thread)
Push to connect fittings
(KQ2H10-02S)
DH_011_D
DT_077
DT_077_N
DT_250
DT_281
20 One-touch fittings
(T shaped)
22
23
24
Air fittings (Y shaped)
Quick coupler (straight)
Silencer
Push fittings (L shaped)
(KQ2LF10-02)
DT_283
DT_292
DT_319
DT_332
DT_334
25
Push fittings (L shaped, universal)
(KQ2V10-02S)
DT_336
26 Straight Push fittings (SMC) DT_280
21
27 Air filter DT_323
28 One-touch fittings (L shaped)
(KQ2L10-00) DT_288
14

WARNING: Before using the Stone Vacuum Lifter, confirm the
surface of the slab to be lifted is evenly flat, smooth, and free from
dust, oil, or any kind of such harmful substances.
Following this advise to prevent slipping the slabs during operation.
a. :For Stone Vacuum Lifter
- Caution: Follow all applicable rules and regulations in your area
including all safety standards and practices for hoisting operations.
- Caution: It is strongly recommended that only highly trained and
experienced employees are allowed to operate this device. Safety
rules and regulations must be strictly followed.
- Caution: Lift up the slab slowly. Check the tension and the proper
balance of the load.
- WARNING: Inspect your lifter daily before start using it carefully
and thoroughly. Do not use the lifter if any part is worn out or
damaged.
- WARNING: Use the appropriate model of the lifter for the job as
determined by the weight of the slab to be lifted. Do not exceed the
allowance specified W.L.L for the lifter (Refer to page 3).
- WARNING: During operation, all workers in the work
environment must be cautious and ensuring they are standing and
moving safely around the work area to avoid unexpected accident
injury.
- WARNING: Check to make sure the suction cups are free from
dirt, grease and other substances that may reduce the effectiveness.
- WARNING: Do not lift wet slabs. Lifting wet slabs may cause the
suction cups to slip or to lose suction.
- WARNING: No more than one piece of the slab should be lifted at
any time.
b) :General Safety Instructions
- Caution: In order to protect people from any accident, it is
important to follow all safety rules and regulations.
- Caution: Read the operation manual carefully before using the
hoisting equipment.
III. :SAFETY INSTRUCTIONS
1. General Warnings, Cautions and Notes:
15