ABACUS Aquanova Scorpio 1800 Instruction manual

Information Pack
Abacus Healthcare Services Ltd, Unit 1 Millennium W ay, High Carr Business Park, Newcastle-under-Lyme, ST5 7XE
Tel: [phone] Fax: [phone] Sales: 0800 454810 www.abacushealthcare.co.uk e-mail: [email protected]
Aquanova Scorpio 1800
Fixed Seat &
Transfer System Operation
www.abacushealthcare.com
0808 256 4249

Contents
Technical Specication
Pre-Installation Instructions
Installation Instructions
Care and Maintenance
Customer Instruction Certicates
2

Scorpio 1800 Technical Specication
Maximum User Weight : 150Kg
Maximum Water Capacity : 200 litres
Approximate Bath Weight (Empty) :155Kg
Power Supply : Mains 230V to be supplied via 30mA RCD
Operating Voltage : 24V
Battery Backup : Yes
Water Supply : Hot & Cold water at 1bar minimum
3
1020
1800
100
1617
636
1003
700
800
1000
1453

Access
When deciding on the positioning of the bath there are a number of points that should
be taken into consideration:
1. Hoist/wheelchair access.
2. Service/cleaning access.
3. Positions of any existing under oor pipe work or cabling.
4. Conict between doorways
5. Distance from walls/other objects.
IMPORTANT - The bath must be sited at least 25mm away from any wall to ensure there
are no nger trap areas. It is usual to give around 100mm clearance to allow for easier
servicing if possible.
Flooring
Prepare the oor area and ensure it is at, level and structurally sound & there are NO
SERVICES BURIED within the oor xing area. For clarity there should be no services within
the space detailed on “Location of Bath End Feet Assembly” diagram.
Service Feeds - See Plumbing Diagrams A & B
Plumbing
This can be either wall or oor fed.
Feeds should be as follows: 22mm hot water inlet; 22mm cold water inlet; 40mm waste
outlet @ 3ltr/Sec. Plumb according to Plumbing Diagrams. Feeds should terminate with
isolating valves.
End Wall feeds.
Plumbing to terminate as per position A. Plumbing tails should be left at 325mm length.
Side Wall Plumbing Feed.
Plumbing to terminate as per position B. Plumbing tails should be left at 125mm length.
Floor Feeds
Plumbing to terminate as per position A or B. Tails c/w elbow should be left at 65mm
height o oor.
Pre - Installation Requirements
4

6
ELECTRICS
Pre - Installation Requirements
1. 5 Amp IP65 rated switched fused spur unit, with 2m of 1.5mm 3 core round
ex trailing. Located at the tap end of the bath, positioning and specication to be in
accordance with IEE regulations.
The Spur box should be mounted between 300-500mm o the oor.
2. Where a whirlpool is tted a 13 Amp IP65 rated switched fused spur is
required in addition.
Electrical Connection & Earth Bonding
A 30mA RCCD or RCBO is required in compliance in accordance with 17th Edition IEE
regulations. This should be located just outside the bathroom or on the consumer unit
covering that area of the building.
Earth Bonding and Cross Bonding are to be tted and tested for continuity in
accordance with IEE regulations.
Flexible in conduit for protection.
Image for Plumbing and Electrical Supplies
(Reference purpose only) - Side and End wall feeds

Base Plate Fixings
Floor Material
M8 Coach Screws
Joist & Noggin
M8 Coach Screws with nylon Plug
Brick & Block
*Sleeve Bolts
Compound
M8 Coach Screws with nylon Plug**
Floang
M8 Coach Screws with nylon Plug
Block & Beam
*M10 Sleeve Bolts
Concrete
Pre - Installation Requirements
Water Pressure Requirement
As the bath requires a Thermostatic Mixing Valve, which has been manufactured to NHS
engineering specification D08, and approved under the TMV scheme, please read the
following which outlines how a TMV may affect the use of your bath.
The working parameters of the TMV require a water pressure of 1-5 bar with a maximum
pressure loss ratio of no greater than 10:1 between hot and cold feeds. The maximum bath
water temperature according to D08 is no higher than 43°C and the maximum for the
shower is 39°C.
It is important to note that a pressure difference between hot and cold pipes will have a great
effect on the time it takes to fill a bath, i.e;
Hot water 1.4 bar and Cold water 2.4 bar = Approx. 9min. to fill with 180 litres
Hot water 2.2 bar and Cold water 2.2 bar = Approx. 5min. to fill with 180 litres
If in doubt a pressure test should be carried out prior to installation of the bath, and if required
a booster pump or pressure reducing valve fitted, as required.
POWER BATH FLOOR FIXING KIT (Supplied with Bath)
Contents Pack
M10 x 70mm Sleeve Bolts 6
M8 x 70mm Coach Screws 4
10 x 50mm Nylon Fixing Plugs 4
White Hole Cover Plugs 4
Note - It is a requirement that at least 4 firm fixings are made in the head end
base plate and 2 firm fixings in the foot end base plate.The table below shows
which type of fixing should be used based on the flooring.
*Sleeve bolts will not grip unless the hole is cleaned out first
**Plugs to be fixed into lower section of floor and not floating section
Should you experience difficulties please call our Technical Support Line 0870 066 0809
7

Floating Floors
The denition covers a multitude of oor nishes. Typical examples below.
It is imperative that before any work is carried out that an understanding of the oor
composition is carried out.
1. Floating oor xed to wood
supports over concrete joists.
2. Floating oor xed to wood. 3. Floating oor on cushion material.
Dependent upon the sub-structure a decision can be made as to whether it is feasible to install a
powered bath with chair. If the bath is a platform bath this is not an issue as there is little or no
lateral load. The issue arises when it is necessary to support the cantilever eect of the chair
and patient.
Read below to address the oating oor that aects your installation:
1. It is feasible to tackle this type of oor in two ways.
a) Remove a section of the surface oor and ‘build up’ from the concrete sub-oor. This can be
done by creating a ‘tray’ and ll this using a concrete mix. Alternatively timber joists can be anchor
bolted to the concrete sub-oor to provide the needed support. The nish should come level
with the surface oor.
b) If the void is small it is acceptable to drive through with Raw/Coach bolts. This may require a
small section of the surface oor being removed and material such as sheet wood inserted to
ll the area.
2. This type of void requires the surface oor removing and noggins introduced to brace between
the joists Particular attention should be made on the area where the foot plate of the bath is to
be sited.
3. Dependent upon the void size it is usually acceptable to remove the material
(Often 100mm/4” polystyrene) and back lling with concrete.
Under No Circumstances should xings be made to the surface oor alone.
Pre - Installation Requirements
Minimum Dimensions for Access:
Doorway: - 825mm.
Corridor : - 825mm
Consideration must be allowed to
manoeuvre the bath around the
hallways etc.
This document details the requirements
which must be in place to ensure
the bath can be installed correctly.
8
Dimensions
A1385mm B1800mm
C 800mm D485mm
E 1300mm F1000mm
G 700mm H 1020mm
B

Scorpio 1800 Installation Instructions
Items
Items supplied with the kit should be as follows:
Information pack (This pack)
User manual
Bath unit complete (Bath Shell, Outer panels, Frame, Control pack)
Bath surround panels - inner
Flexible water feed pipes x2
User handset
Lap Belt
Bath shower mixer tap (TMV) - optional
Base unit fixing kit (Comprising bolts/screws - see floor fixing kit)
Installation
Preparation of Site
a) Carefully remove all packaging and inspect the bath thoroughly. Note: Do not use sharp knives or
instruments to remove packaging around the finished surface areas of the bath.
b) Ensure all component parts are present before beginning installation.
It is important to ensure the complete kit is there. If there are ANY components missing contact the
office and quote the number on the side of the bath.
c) Prepare the floor area and ensure it is flat, level and structually sound and there are
NO SERVICES BURIED within the floor fixing area.
Bath Fitting
Ensure that the site is ready as per the Pre Installation Requirements detailed in this pack .
Remove transport wheels and straps if in place.
Base Plate Fixing - THIS SECTION IS CRITICAL
See the floor fixing kit for the correct floor fixings to be used.
Using the floor fixing template on the pre-install detail on page 5, mark out the floor fixing holes
for the end base unit plate.
Starting with the bath head end base plate, drill 4 holes as appropriate for the fixings (Using the
400mm or 485mm centres) in the floor ensuring they are into solid construction.
Clean out the holes and using the correct floor installation kit tighten up fully making sure
the frame is vertical in both planes. Repeat with the foot end base plate (2 position minimum).
It is important that both end plates are completely vertical.
9

Scorpio 1800 Installation Instructions
Plumbing Manifold
Tap & Waste Connecction
Connect the taps using the flexible water pipes provided making sure they do not snag when the bath
is lifted.Trimming of the inner lower & outer upper panels may be required to fit the panels around
the pipe.The waste is pre-assembled. Connect the flexible pipe to the waste outlet. Fit the manifold to
the floor and connect as detailed.
Electrical Connection
The control unit is located in the centre of the underside of
the bath. A prewired lead is supplied and this should be run to
the mains supply as per the pre-install connections.The
handset should be plugged in the control box as per FIG 3.
Ensure the lead retaining clip is refitted once the
handset has been connected.
Panel Fixing
The bath shell comes complete with the outer upper panels fitted.These should fit outside the inner
lower panels and should not touch them. Note: if the upper and lower panels touch, marking will occur.
Adjustment is possible on the bayonet clip if required.
Inner Panel Fitting
Offer the corner inner end panels (right and left) up to the bath and secure
using the M4 x 12mm white plastic topped machine screws
supplied (Fig.a) Screw through holes in panels and into
the rivnuts positioned in the frame uprights.
Use the white plastic binding fixings (Fig. b) to secue the inner panels together.
There will be one half of the screw assembly already bonded in each hole. Use
a quantity of 2 to connect the right corner inner panel to the left corner inner panel.
Use a quantity of 2 to connect the inner centre panel to the right and left corner
panels either side.
Sliding Panels
The Bath will be delivered with the sliding bracket metal-work
assembled (Fig. c)
This assembly will be fixed to the bath using 2
M8 Hex bolts through the slots and into the threaded
holes in the bath support bars.
It is important that the plate is square to the support
bars as it is crucial that the sliding brackets are
parallel to the sliding panel. If not the
panel will not rise and
fall as intended.
a.
b.
Sliding Panel Bracket
Qty x4 per bath Sliding Panel Plate
Qty x2 per bath
c.
10

Scorpio 1800 Installation Instructions
FIG 2
House Wall
1205mm
FIG 3
Lift up edge of retaining Clip and insert Handset jack.
Press the clip down again to secure in place.
FIG 4 FIG 5
WARNING
In the event of mains failure during use of bath, back-up batteries will enable the bather to exit the
bath. Immediately after installation, it is vital that the bath be connected to a mains supply for at least
24 hours before initial use, to ensure the batteries are fully charged . Failure to observe this
requirement could result in the user not being able to exit the bath in the event of a mains failure.
FIG 1 (Bath must be a minimum of 25mm away from any wall or xture, if more than 25mm add the
dierence to the 98mm and the 231mm dimension below).
Ensure both end frames are perfectly vertical
- Please use a spirit level.
1335mm
200
400
485
158
231 98
11
FIG 1

Scorpio 1800 Installation Instructions
TROUBLE SHOOTING
Some basic checks are detailed below if in doubt contact service support on
0870 066 0809.
Bath Does not move
Check Power:
Check Spur Fused to ensure there is power to the unit.
Ensure the RCCB is working and has power to it.To test the RCCB push the test
button; the RCCB should interrupt power and the switch should trip. Push the
RESET button; power should be restored. If the RCCB fails to operate in this
manner there is a problem with the electric supply and the service department
should be contacted.
If mains power is interrupted the bath will only work on battery backup.
The bath will continue to operate but as the batteries become low the bath
will emit an audible beep when handset is used.
Once the warning Beep starts, lower the bath and do not use until the fault is rectified.
Once power is restored allow the batteries to recharge before operation (usually 3 hours)
If the bath fails to operate, reset the system:
Depress both ‘Bath’ buttons on the handset at the same time – 10 long beeps will sound
and the system will reset. It is worthwhile checking that the handest cord and jack are still
firmly located into the control box.
Bath Judders:
Usually occurs if the bath has not been fixed to the floor correctly or the bath is not level.
Bath Noisy:
Check to ensure there is nothing touching the bath while it moves. Ensure the pipe-work
and cables are free of the panels and not rubbing against the framework. Check panels are
free to move and are not touching each other.
Bath Leaking:
Look for source of leak-typically caught flexi-hose on feed or waste.This can usually be
remedied by your own maintenance contact.
Bath is uneven (one end higher than the other)
This may occur after a power failure. Use DOWN button on the handset. Lower the bath
to its lowest position.This will automatically rest the bath so that both sides rise together.
Bath Beeping
Mains power has failed to the unit- see section titled ‘Bath does not move’
Bath Panels touching/noisy
If the upper and lower panels touch, marking will occur. Adjustment is possible on the
bayonet clip if required. 12

Panel Fixing
The bath shell comes complete with the outer upper panels fitted.These should fit outside the inner
lower panels and should not touch them. Note: if the upper and lower panels touch, marking will occur.
Adjustment is possible on the bayonet clip if required.
Inner Panel Fitting
Offer the corner inner end panels (right and left) up to the bath and secure
using the M4 x 12mm white plastic topped machine screws
supplied (Fig.a) Screw through holes in panels and into
the rivnuts positioned in the frame uprights.
Use the white plastic binding fixings (Fig. b) to secue the inner panels together.
There will be one half of the screw assembly already bonded in each hole. Use
a quantity of 2 to connect the right corner inner panel to the left corner inner panel.
Use a quantity of 2 to connect the inner centre panel to the right and left corner
panels either side.
Sliding Panels
The Bath will be delivered with the sliding bracket metal-work
assembled (Fig. c)
This assembly will be fixed to the bath using 2
M8 Hex bolts through the slots and into the threaded
holes in the bath support bars.
It is important that the plate is square to the support
bars as it is crucial that the sliding brackets are
parallel to the sliding panel. If not the
panel will not rise and
fall as intended.
Scorpio 1800
Customer Instruction Certicate
Testing the Bath
WARNING!
The system batteries must be charged for 24 hours prior to using the bath.You may test the
bath to ensure it is working correctly.
Ensure that hands and objects are kept away from the underside and topside when
operating the bath.
Ensure the floor area around the bath is kept free from excess water to avoid
persons slipping.
Do not allow unauthorised persons to operate the bathing system.
This bath moves. Ensure there are no objects or persons that can become trapped or injured
while the bath raises or lowers.
BATH OPERATION
To operate the unit:
The handset control buttons are completely safe to use with wet hands, the up/down
buttons operate independently on a ‘depress-to-run’ basis, in that movement will stop if the
button is released.
Make sure the bath is in the fully lowered position using the Handset Bath DOWN button.
Check the pop up waste is in the fully closed position.
Fill the bath approximately half full with water. Check the water temperature is within safe
bathing limits 40˚-43˚.
Raise the bath using the Bath UP button on the handset.
Empty the water whilst the bath is in the up position as this will help with the draining
of the bath.
Fully lower the bath using the Bath DOWN button on the handset.
Clean the bath as per the cleaning instruction.
Where a safety lap belt is supplied this must be used for the safety of the bather.
WARNING! If this unit is to be utilised by many different bathers, we would strongly
recommend that it is cleaned regularly with a medical disinfectant as well as following
a strict cleaning routine.
WARNING
In the event of mains failure during use of the bath, back-up batteries will enable the
bather to exit the bath. Do not carry on using until mains power is restored. 13

Scorpio 1800 Installation Instructions
CLEANING INFORMATION
The Scorpio bath does not require any major maintenance, but you should follow these simple
instructions.The bath should be wiped down, preferably whilst the bath is draining, with a soft,
damp cloth.
To retain the surface quality of the bath, clean weekly using bathroom cleaning mousse or washing-up
liquid.Warm water and soft cloth is recommended. Stubborn stains may require a non-scratch liquid
cleaner.
Do not use oven cleaners, souring powders or bleach on any of the surfaces.These may spoil
the appearance of your bath.
Chalk mark deposits from the water or mild scratches may be removed from the bath surface
with a mild cutting fluid such ‘T’ Cut or Brasso.This should be applied to the affected area with
a soft cloth and rubbed vigorously until a satisfactory finish is affected.The shine to the area
may then be brought back using a wax-based polish.
WARRANTY
This product is warranted as being free from defects during the period of warranty.This does
not cover minor blemishes, etc.Which may be part of normal manufacturing processes.
The warrenty covers manufacturing defects in the products, starting from the date of supply.
The warrenty is limited to the value of the purchase price paid.
The warrenty is only valid if the product has been used correctly. Where there are any
mechanical or electrical parts, any damage, misuse or tampering with them will render the
warranty invalid. Any sealed electrical boxes must remain unopened or this will invalidate
any warranty.
The baths are not covered for any problems that may arise from the installation or site
planning unless
carried out by engineers from Abacus Healthcare.
Any consequence arising from unskilled or incorrect handling of the product is not covered
by this guarantee.
The following items, when supplied by Abacus Healthcare are guaranteed for a period of
twelve months from the date of supply for the parts only (labour costs are not covered).
Tap and mixers
Shower hoses, shower heads and shower brackets.
Flexible pipes including waste outlet, hot and cold supply
Hot and cold taps and mixer taps are proprietary fittings and as such carry a standard
manufacturer’s warranty.
Note:Thermostatic mixing vaves must be adjusted for the appropriate discharge temperature
by the installer.
These require regular maintenance for which Abacus engineers are available.
Electrical
All electrical components are CE marked to comply with current European Standards.
Electrical items must not replaced with alternative components without the authorisation of
Abacus Healthcare.
Failure to obtain such authorisation will exempt tha Company from any liabilityto action for
further failure.
THERE IS NO OTHER WARRANTY EXRESSED OR IMPLIED INCLUDING, BUT NOT LIMITED TO,THOSE
OF MECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
THE FOREGOING WARRANTY IS LIMITED TO THE TIME PERIOD SPECIFIED FROM THE TIME OF
RECEIPT. IN NO EVENT SHALL THE SUPPLIER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, PUNITIVE,
OR CONSEQUENTIAL DAMAGES
Customer Instruction Certificate
Customer Name_______________________________________________
Bath No:_____________________________________________________
Instruction given on the following:
Person Receiveing Instruction:___________________________________
Signed:______________________________
Date:________________________________
Instructed By:_________________________
Signed:______________________________
Date:________________________________
Customer Copy
14

TROUBLE SHOOTING
Some basic checks are detailed below if in doubt contact service support on
0870 066 0809.
Bath Does not move
Check Power:
Check Spur Fused to ensure there is power to the unit.
Ensure the RCCB is working and has power to it.To test the RCCB push the test
button; the RCCB should interrupt power and the switch should trip. Push the
RESET button; power should be restored. If the RCCB fails to operate in this
manner there is a problem with the electric supply and the service department
should be contacted.
If mains power is interrupted the bath will only work on battery backup.
The bath will continue to operate but as the batteries become low the bath
will emit an audible beep when handset is used.
Once the warning Beep starts, lower the bath and do not use until the fault is rectified.
Once power is restored allow the batteries to recharge before operation (usually 3 hours)
If the bath fails to operate, reset the system:
Depress both ‘Bath’ buttons on the handset at the same time – 10 long beeps will sound
and the system will reset. It is worthwhile checking that the handest cord and jack are still
firmly located into the control box.
Bath Judders:
Usually occurs if the bath has not been fixed to the floor correctly or the bath is not level.
Bath Noisy:
Check to ensure there is nothing touching the bath while it moves. Ensure the pipe-work
and cables are free of the panels and not rubbing against the framework. Check panels are
free to move and are not touching each other.
Bath Leaking:
Look for source of leak-typically caught flexi-hose on feed or waste.This can usually be
remedied by your own maintenance contact.
Bath is uneven (one end higher than the other)
This may occur after a power failure. Use DOWN button on the handset. Lower the bath
to its lowest position.This will automatically rest the bath so that both sides rise together.
Bath Beeping
Mains power has failed to the unit- see section titled ‘Bath does not move’
Bath Panels touching/noisy
If the upper and lower panels touch, marking will occur. Adjustment is possible on the
bayonet clip if required.
Scorpio 1800
Customer Instruction Certicate
Customer Instruction Certificate
Customer Name_______________________________________________
Bath No:_____________________________________________________
Instruction given on the following:
Person Receiveing Instruction:___________________________________
Signed:______________________________
Date:________________________________
Instructed By:_________________________
Signed:______________________________
Date:________________________________
Customer Copy
www.abacushealthcare.com
0808 256 4249
Operating your Scorpio Bath
Safety Warning
Caring for your Scorpio Bath
Transfer System (if fitted)
15

Scorpio 1800
Customer Instruction Certicate
Customer Instruction Certificate
Customer Name_______________________________________________
Bath No:_____________________________________________________
Instruction given on the following:
Person Receiveing Instruction:___________________________________
Signed:______________________________
Date:________________________________
Instructed By:_________________________
Signed:______________________________
Date:________________________________
File Copy
www.abacushealthcare.com
0808 256 4249
Operating your Scorpio Bath
Safety Warning
Caring for your Scorpio Bath
Transfer System (if fitted)
16