ABB PP885 User manual

Compact Product Suite
Panel 800 Version 6
PP885
Hardware and Installation

Panel 800 Version 6 - PP885
Hardware and Installation

NOTICE
This document contains information about one or more ABB products and may include a
description of or a reference to one or more standards that may be generally relevant to the
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the intellectual property in the ABB product(s) described in this publication. The presence of
any such description of a standard or reference to a standard is not a representation that all of
the ABB products referenced in this document support all of the features of the described or
referenced standard. In order to determine the specific features supported by a particular ABB
product, the reader should consult the product specifications for the particular ABB product.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that may
appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hardware
described in this document.
This document and parts thereof must not be reproduced or copied without written permission
from ABB, and the contents thereof must not be imparted to a third party nor used for any
unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be
used, copied, or disclosed only in accordance with the terms of such license.
This product meets the requirements specified in EMC Directive 2004/108/EC and in Low
Voltage Directive 2006/95/EC.
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2015 ABB.
All rights reserved.
Release: May 2015
Document number: 3BSE069463-600 Rev C

Contents
CONTENTS
Section 1 - Introduction
General ................................................................................. 7
Warning,Caution,Information,andTipIcons .................................... 8
Section 2 - Safety Precautions
General ................................................................................. 9
ULandcULInstallation ............................................................. 10
During Installation .................................................................... 11
During Use ............................................................................ 12
Service and Maintenance ............................................................ 12
Dismantling and Scrapping .......................................................... 13
AppearanceofAirin TouchScreen ................................................ 13
Section 3 - Installation
SpaceRequirements .................................................................. 15
InstallationProcess ................................................................... 16
ConnectionstotheController .................................................. 18
OtherConnectionsandPeripherals ............................................ 18
Section 4 - Technical Data
Section 5 - Chemical Resistance
MetalCasing .......................................................................... 23
TouchScreenandOverlay Material ................................................ 25
AutoflexEBA180L ............................................................. 25
TouchScreenSurface ........................................................... 26
TouchScreenProtectionFilm .................................................. 26
3BSE069463-600 Rev C 5

Contents
Section 6 - Operator Panel Drawings
Connectors ............................................................................. 27
CommunicationPorts ................................................................ 28
PP885 Outline ......................................................................... 29
Section 7 - Additional Installation Tips
Groundingtheoperatorpanel ....................................................... 31
EthernetConnectionintheOperatorPanel ........................................ 33
ToAchieveBetterEMCProtection ................................................. 35
AmbientTemperature ................................................................ 36
Safety .................................................................................. 38
GalvanicIsolation .................................................................... 39
CableandBusTerminationRS485 ................................................. 40
63BSE069463-600 Rev C

Section 1 Introduction
General
AllPanel800Version6aredevelopedtosatisfythedemandsofhuman-machine
communication. Built-in functions such as displaying and controlling text, dynamic
indication, time channels, alarm and recipe handling are included.
The Panel 800 Version 6 works primarily in an object-oriented way, making it easy
to understand and use. Configuration is carried out on a PC using the Panel Builder
configuration tool. The project can then be transferred and stored in the operator
panel itself.
Various types of automation equipment such as PLCs, servos or drives can be
connected to the Panel 800 Version 6. In this manual, the term “the controller”
refers to the connected equipment.
This manual explains how to install the operator panel. Please refer to the
Panel Builder Programming and Installation manual for further information.
Description User Documentation
Initial release of PP885 3BSE069463-600
Amended UL battery information 3BSE069463-600 Rev A
Updated UL information 3BSE069463-600 Rev B
3BSE069463-600 Rev C 7

Warning, Caution, Information, and Tip Icons Section 1 Introduction
Warning, Caution, Information, and Tip Icons
This publication includes Warning, Caution, and Information where appropriate to
point out safety related or other important information. It also includes Tip to point
out useful hints to the reader. The corresponding symbols should be interpreted as
follows:
Electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
Warning icon indicates the presence of a hazard which could result in
personal injury.
Caution icon indicates important information or warning related to
the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project
or how to use a certain function.
Although Warning hazards are related to personal injury, and Caution hazards
are associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
83BSE069463-600 Rev C

Section 2 Safety Precautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
• The supplier is not responsible for modified, altered or reconstructed equipment.
• Use only parts and accessories manufactured according to specifications of
the supplier.
• Read the installation and operating instructions carefully before installing, using
or repairing the operator panel.
• Never allow fluids, metal filings or wiring debris to enter any openings in the
operator panel. This may cause fire or electrical shock.
•Onlyqualified personnel may operate the operator panel.
• Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
• The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open, flush with plenty of water and get medical attention.
•Thefigures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.
3BSE069463-600 Rev C 9

UL and cUL Installation Section 2 Safety Precautions
• The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
• It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator panel
to external devices, like for example serial devices.
UL and cUL Installation
• This equipment is suitable for use in Class 2 non-hazardous locations only.
[Combinations of equipment in your system are subject to investigation by the
local authority having jurisdiction at the time of installation].
• All devices have to be supplied by a Class 2 power supply.
Do not disconnect equipment unless power has been removed or the area is
known to be non-hazardous
AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT
OUS’ASSURERQUEL‘EMPLACEMENTEST DESIGNENONDANGEREUX.
Only UL and cUL approved expansion units are allowed to be connected to the
port designated “EXPANSION”. At the moment there are no such units evaluated
or allowed.
SEULES LES UNITÉS D'EXTENSION CERTIFIÉES UL ET
cUL PEUVENT ÊTRE RACCORDÉES AU PORT DÉSIGNÉ « EXPANSION ».
À L'HEURE ACTUELLE, AUCUNE UNITÉ DE CE TYPE N'A ÉTÉ TESTÉE
OU AUTORISÉE.
Do not replace expansion unit unless power has been switched off or the area is
known to be non-hazardous.
NE REMPLACEZ L'UNITÉ D'EXTENSION QUE SI LE
COURANTAÉTÉ COUPÉ OUSILAZONEEST JUGÉENONDANGEREUSE.
• This product contains a battery; this must only be changed in an area known
to be non-hazardous.
• Replace the battery with a BR 2032 battery. Use of another type of battery
may present a risk of fire or explosion.
103BSE069463-600 Rev C

Section 2 Safety Precautions During Installation
Battery may explode if mistreated. Do not recharge, disassemble or dispose
of in fire.
LA BATTERIE PEUTEXPLOSER EN CAS DE MAUVAISE MANIPULATION.
NE LA RECHARGEZ PAS, NE LA DÉMONTEZ PAS ET NE LA JETEZ
PAS DANS LE FEU.
• For use on a flat surface of a type 4X enclosure indoor use only.
• Use minimum 75°C copper conductors only.
• To make wiring connections to the power supply connector, follow the table with
cable and torque specifications below:
Terminal Block Connector Wire Size TQ Lb.In.
X1/X100 Phoenix connectors AWG 30–12 5–7
X1/X100 Anytek connectors AWG 24–12 3.5
•Thesed
evices are Class 2 supplied programmable controllers (industrial PCs)
for the use in industrial control equipment and are intended to be (front) panel
mounted (Type 1 and 4x for indoor use only).
The enclosure provides a degree of protection of at least IP20, but when installed
in an apparatus, it should meet IP54.
LE BOÎTIER OFFRE UN DEGRÉ DE PROTECTION D'AU MOINS IP20, MAIS
LORSQU'ILESTINSTALLÉDANS UNAPPAREIL,ILDOITÊTREDECLASSEIP54.
During Installation
• The operator panel is designed for stationary installation on a planar surface,
where the following conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
3BSE069463-600 Rev C 11

Service and Maintenance Section 2 Safety Precautions
• Install the operator panel according to the accompanying installation instructions.
• Ground the operator panel according to the accompanying installation
instructions.
• Only qualified personnel may install the operator panel.
• Separate the high voltage, signal and supply cables.
• Make sure that the voltage and polarity of the power source is correct before
connecting the operator panel to the power outlet.
•Peripherale
quipment must be appropriate for the application and location.
During Use
• Keep the operator panel clean.
• Emergency stop and other safety functions may not be controlled from the
operator panel.
• Do not use excessive force or sharp objects when operating the touch screen.
Service and Maintenance
•Onlyqualified personnel should carry out repairs.
• The agreed warranty applies.
• Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
• Clean the display and surrounding front cover with a soft cloth and mild
detergent.
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier. During the warranty period, the battery needs to
bereplacedbyanauthorizedABBservicecenter.
123BSE069463-600 Rev C

Section 2 Safety Precautions Appearance of Air in Touch Screen
Dismantling and Scrapping
• The operator panel or parts thereof shall be recycled according to local
regulations.
• The following components contain substances that might be hazardous to health
and the environment: lithium battery, electrolytic capacitor and display.
Appearance of Air in Touch Screen
The layer structure of the touch screen contains air and in rare cases appearance of
bubbles can arise. This is purely cosmetic and does not affect any functionality of the
operator panel. The appearance can occur under certain environmental conditions
such as temperature, humidity, and atmospheric pressure.
3BSE069463-600 Rev C 13

Appearance of Air in Touch Screen Section 2 Safety Precautions
143BSE069463-600 Rev C

Section 3 Installation
Space Requirements
• Maximum installation plate thickness: 8 mm
• Space requirements in millimeters when installing the operator panel:
410 mm
286 mm
100 mm
50 mm 50 mm 100 mm
100 mm
The dimensions on the drawing are not proportional.
3BSE069463-600 Rev C 15

Installation Process Section 3 Installation
Installation Process
The following is needed:
•ATorxTX7screwdri
ver
1. Unpack and check the delivery. If damage is found, notify the supplier.
Place the operator panel on a stable surface during installation.
Dropping the operator panel or letting it fall may cause damage.
2. To cut a correct opening for the operator panel, use the cut out
dimensions in the outline drawing. For more information, see sections
Operator Panel Drawings and Technical Data.
3. Secure the operator panel in position by screwing the M4 Torx screw, allowing
the built-in bracket to tighten against the panel:
M4 x 20.7
0.4 Nm
Figure 1. A. M4 x 20.7, 0.4 Nm
163BSE069463-600 Rev C

Section 3 Installation Installation Process
4. Connect the cables in the specified order, according to the drawing and steps
below.
• The operator panel must be brought to ambient temperature before it
is started up. If condensation forms, ensure that the operator panel is
dry before connecting it to the power outlet.
• Ensure that the operator panel and the controller system have the same
electrical grounding (reference voltage level), otherwise errors in
communication may occur.
• Ensure that the voltage and polarity of the power source is correct.
• Separate high voltage cables from signal and supply cables.
• Shielded communication cables are recommended.
24V DC
RS232/
RS422/
RS485 24V DC
A
D
Controller
Power
B
Ethernet
C
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short
as possible), that is sized correctly according to local electrical codes.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is 1.5 mm2.
5. Carefully remove the protective film over the operator panel display, take care
to avoid static electricity that could damage the panel.
3BSE069463-600 Rev C 17

Installation Process Section 3 Installation
Connections to the Controller
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application and
its environment. For further details or recommendations, please refer to the supplier.
183BSE069463-600 Rev C

Section 4 Technical Data
Parameter PP885
Front panel,
W×H×D 410 × 286 × 83 mm
Cut out dimensions,
W×H 394 × 270 mm
Mounting depth 76 mm (176 mm including clearance)
Standalone
mounting VESA 75 × 75 Note: Maximum screw length for VESA mounting is 4 mm. Usage
of longer screws may lead to damage.
Front panel seal IP 65
Rear panel seal IP 20
Touch screen
material Polyester on glass, resistive. Overlay: Autoflex EBA 180L(1).
Touch screen
operations 1 million finger touch operations
Reverse side
material Powder-coated aluminum
Frame material Powder-coated aluminum
Weight 3.85 kg
Serial port for
COM1 RS232 and
COM2
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female
with standard locking screws 4-40 UNC
Serial port for
COM3 RS232 and
COM4
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female
with standard locking screws 4-40 UNC
Ethernet 1 × 10/100/1000 Base-T (shielded RJ45)
3BSE069463-600 Rev C 19

Section 4 Technical Data
Parameter PP885
USB 3 × USB Host 2.0, max output current 500 mA
Processor Intel® Atom
External storage
media 1 × SD card (optional). Only compatible with the standard SD format with up to 2 GB storage capacity.
Memory RAM 1 GB (DDR2)
LED 1 × multi-color
Real time clock Yes (on chip)
Battery Lithium battery type BR 2032 (or CR 2032), exchangeable
Power consumption
at rated voltage 24 W
Fuse 3.15 A Slow
Power supply+24 V DC (18 to32VDC)
CE: The power supply must conform with the requirements
according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements
for class II power supplies.
Display TFT-LCD with LED backlight
1280 × 800 pixels, 262 k colors
Screen brightness 450 cd/m2
Screenviewingangle Horizontal: 160°, Vertical: 140°
Backlight lifetime 50,000 hours
Active area of
display, W × H 331.2 × 207.0 mm
Operating
temperature -10°Cto+50°C
Storage temperature -20 °C to +70 °C
Relative humidity in
operation 5% – 85% non-condensed
CE approvals The equipment conforms completely with the following stated
standards or technical specifications:
— EMC Directive 2004/108/EC
— EMC Directive 2004/108/EC + A1:2011
— Low Voltage Directive 2006/95/EC
— Emission: EN 61000-6-4:2007
— Immunity: EN 61000-6-2:2005
203BSE069463-600 Rev C