ABS AS 0530 User manual

www.absgroup.com
ABS submersible wastewater pump AS
1006-00
15975045GB (01/2008)
GB
Installation and Operating Instructions

4 Installation and Operating InstructionsInstallation and Operating Instructions
ABS submersible wastewater pump AS
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ABS submersible wastewater pump AS
0530 0631 0830
0630 0641 0840
Contents
1 General................................................................................................................................................... 5
1.1 Application areas..................................................................................................................................... 5
1.1.1 Approvals ................................................................................................................................................ 5
1.1.2 Explosion-proof approvals....................................................................................................................... 5
1.1.3 Particular comments on the use of explosion-proof pumps in explosive zones...................................... 5
1.2 Technical data ......................................................................................................................................... 5
1.2.1 Nameplate............................................................................................................................................... 6
2 Safety ..................................................................................................................................................... 7
3 Transport................................................................................................................................................ 7
4 Set-up and installation.......................................................................................................................... 7
4.1 Discharge line ......................................................................................................................................... 7
4.2 Installation example, concrete sump....................................................................................................... 8
4.3 Electrical connection ............................................................................................................................... 8
4.3.1 Wiring diagrams ...................................................................................................................................... 9
4.3.2 Checking direction of rotation................................................................................................................ 10
4.3.3 Changing direction of rotation ............................................................................................................... 10
5 Commissioning ................................................................................................................................... 11
6 Maintenance ........................................................................................................................................ 11
6.1 General maintenance hints ................................................................................................................... 11
6.2 Commentary on maintenance of lifting stations in accordance with EN 12056. ................................... 12
 2LO¿OOLQJDQGoil changing ..................................................................................................................... 12
6.4 Cleaning ................................................................................................................................................ 13
6.5 Venting of the volute.............................................................................................................................. 13
Declaration of conformity.................................................................................................................................. 15

Installation and Operating Instructions 5
ABS submersible wastewater pump AS
1 General
1.1 Application areas
ATTENTION Themaximumallowabletemperatureofthemediumpumpedis40°C
The ABS submersible sewage pumps of the AS series have been designed for the economical and reliable
pumping of commercial, industrial and municipal sewage and can be installed dry or wet.
They are suitable for pumping of the following liquids:
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faecal matter
sludge
The AS series is suitable for modern sewage installation systems.
1.1.1 Approvals
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Groups C and D.
Electrical safety of the AS series are UL and CSA approved.
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cThree~phase only, “CAUTION: Risk of Shock. Do not remove cord and strain relief. Do not connect
conduit to pump”, and “INSTALLER: This pump is not provided with a supply connection, therefore
one of the following means must be provided by the installer: (1) A suitably rated, grounding-type
attachment plug must be provided for connection to the branch circuit supply, or (2) A Listed junction
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by the installer for supply connection. This provision must reduce the likelihood of water entry during
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shall install the pump.
cSingle ~ phase only, “WARNING Risk of electrical shock-this pump is supplied with a grounding
conductor and grounding-type attachment plug. To reduce the risk of electrical shock, be certain
that it is connected only to a properly grounded, grounding receptacle, motor is thermally protected.
To reduce risk of electrical shock, pull plug before servicing this pump. This pump has not been
investigated for use in swimming pools.
1.1.2 Explosion-proof approvals
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1.1.3 Particular comments on the use of explosion-proof pumps in explosive zones.
Explosion-proof submersible pumps may only be operated with the thermal sensing system connected.
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“Protection type EX (i)” in accordance with VDE 0165.
Dismantling and repair of submersible explosion-proof motors may only be carried out by approved
personnel in specially approved work shops.
1.2 Technical data
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1.
2.
3.

6 Installation and Operating Instructions
ABS submersible wastewater pump AS
1.2.1 Nameplate
We recommend that you record the data from the original nameplate on the nameplate illustration below and
maintain it, together with your purchase receipt, as a proof for subsequent use.
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Legend
1001-00
Type Pump type
Nr./SN Item No./Serial No.
xx/xxxx Production date (Week/Year)
UN Rated Voltage V
IN Rated Current A
)UHTXHQF\ Hz
P1N Rated Input Power kW
P2N Rated Output Power kW
nSpeed min-1
Qmax 0D[)ORZ m3/h
Hmax Max. Head m
Ø Imp. Impeller diameter mm
DN Discharge diameter mm
66 Water pressure tight
IP 68 Protection type
Figure 1 Nameplate Ex Version
Legend
1002-00
Model Pump type/ Item No.
SN Serial No.
UN Rated Voltage
P2 Rated Output Power HP
)/$PSV )XOO/RDG$PSV
Hz )UHTXHQF\
Phase Three/Single Phase
RPM Speed min-1
Imp. dia Impeller diameter mm
Max. چMax submersible depth )W
)ORZ0D[ Rated Discharge GPM
Head Max. Max. Head )W
Figure 2 Nameplate FM Version
Legend
1003-00
Type Pump type
Nr./SN Item No./Serial No.
xx/xxxx Production date (Week/Year)
UN Rated Voltage V
IN Rated Current A
)UHTXHQF\ Hz
P1N Rated Input Power kW
P2N Rated Output Power kW
nSpeed min-1
Qmax 0D[)ORZ m3/h
Hmax Max. Head m
Ø Imp. Impeller diameter mm
DN Discharge diameter mm
66 Water pressure tight
IP 68 Protection type
Figure 3 Nameplate Standard Version

Installation and Operating Instructions 7
ABS submersible wastewater pump ASABS submersible wastewater pump AS
Legend
1004-00
Model Pump type/ Item No.
SN Serial No.
UN Rated Voltage
P2 Rated Output Power HP
)/$PSV )XOO/RDG$PSV
Hz )UHTXHQF\
Phase Three/Single Phase
RPM Speed min-1
Imp. dia Impeller diameter mm
Max. چMax submersible depth )W
)ORZ0D[ Rated Discharge GPM
Head Max. Max. Head )W
Figure 4 Nameplate Standard Version
2 Safety
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anything is not clear or you have any questions as to safety make certain to contact the manufacturer ABS.
3 Transport
mDuring transport the unit should not be dropped or thrown.
cThe unit should never be raised or lowered by the Power cable.
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mAny hoist used must be adequately dimensioned for the weight of the unit.
All relevant safety regulators as well as general good technical practice must be complied with.
4 Set-up and installation
ATTENTION All relevant regulations covering sewage pumping installations and, where
applicable, explosion-proof installations must be complied with.
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supply and control circuit cables have been laid.
mParticular attention must be paid to the safety regulations covering work in closed areas in
sewage plants as well as good general technical practices .
4.1 Discharge line
The discharge line must be installed in compliance with the relevant regulations.
DIN 1986/100 and EN 12056 applies in particular to the following:
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The discharge line should not be connected to a down pipe.
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ATTENTION The discharge line should be installed so that it is not affected by frost.
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8 Installation and Operating Instructions
ABS submersible wastewater pump AS
4.2 Installation example, concrete sump
Legend
1000-00
1 Sump cover
2Ventingline
3 Sump cover
4 Sleeve for cable protective duct
to the control panel
5Chain
6,QÀRZOLQH
7%DOOW\SHÀRDWVZLWFK
8 Submersible pump
9 Concrete sump.
10 Pedestal
11 Guide tube.
12 Discharge line
13 Non-return valve
14 Gate valve
15 Power cable to motor
Figure 1 Installation example, concrete sump
4.3 Electrical connection
cBefore commissioning an expert should check that one of the necessary electrical protective devices
is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations
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order.
ATTENTION The power supply system on site must comply with VDE or other local regulations
with regard to cross-sectional area and maximum voltage drop. The voltage stated on
thenameplateofthepumpmustcorrespondtothatofthemains
The power supply cable must be protected by an adequately dimensioned slow-blow fuse corresponding to the
rated power of the pump.
cThe incoming power supply as well as the connection of the pump itself to the terminals on the control
panel must comply with the circuit diagram of the control panel as well as the motor connection
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All relevant safety regulators as well as general good technical practice must be complied with.
ATTENTION For use in the open air, the following VDE regulations apply:
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may apply in different countries.
Pumps for use in swimming pools, garden ponds and similar, must comply with European Standard 60335, Part
2, protection class I.
NOTE Pleaseconsultyourelectrician.

Installation and Operating Instructions 9
ABS submersible wastewater pump ASABS submersible wastewater pump AS
4.3.1 Wiring diagrams
1013-00 1016-00
Figure 5 Three Phase Wiring Figure 8 Single Phase Wiring
1014-00 1017-00
Figure 6 Three Phase Wiring with Temperature Limiter Figure 9 Single Phase Wiring with Temperature Limiter
1015-00 1018-00
Figure 7 Three Phase Wiring with Temperature Limiter & DI Figure 10 Single Phase Wiring with Temperature Limiter &
DI
Three Phase Single Phase
AS 50 Hz: AS 50 Hz:
S12/2 D, S13/4 D, S17/2 D, S22/4 D, S26/2 D,
S30/2 D,
S10/4 W, S12/2 W
AS 60 Hz: AS 60 Hz:
S10/4 D, S16/2 D, S13/4 D, S16/4 D, S17/2 D
S18/2 D, S22/4 D, S25/4 D, S26/2 D, S30/2 D,
S35/2 D
S10/4 W, S16/2 W, S18/2 W
NOTE: NOTE: USA
U1,V1,W1 = Live Di = Seal monitor U1,V1,W1 = T1, T2, T3
PE = Earth ))2 = Thermal sensor ) =1
gr/yel = green/yellow R = Run )R =2
blk = black C = Neutral (common) Di = 3
bl = blue S = Start
br = brown
ATTENTION Explosion-proofpumpsmayonlybeusedinexplosivezoneswiththethermal
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10 Installation and Operating Instructions
ABS submersible wastewater pump AS
ATTENTION It is important to us the correct capacitors with single phase pumps, use of incorrect
capacitors will lead to motor burn-out
4.3.2 Checking direction of rotation
mThe safety hints in the previous sections must be observed!
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mWhen checking the direction of rotation, the unit should be secured in such a manner that no danger
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the hydraulic system!
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mWhen carrying out the direction of rotation check as well as when starting the unit pay attention to the
START REACTION. This can be very powerful
ATTENTION
The direction of rotation is correct
if the imeller/propeller rotates in a
clockwise manner when viewing
down from the top of the placed
unit
1020-00
ATTENTION
The start reaction is
anti clockwise
Figure 11 Rotor rotation
NOTE Ifanumberofpumpsareconnectedtoasinglecontrolpaneltheneachunitmustbe
individually checked.
ATTENTION The mains supply to the control panel should have a clockwise rotation. If the leads
are connected in accordance with the circuit diagram and lead designations, the
direction of rotation will be correct.
4.3.3 Changing direction of rotation
mThe safety hints in the previous sections must be observed!
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If the direction of rotation is incorrect then this is altered by changing over two phases of the power supply cable
in the control panel. The direction of rotation should then be rechecked
NOTE The direction of rotation measuring device monitors the direction of rotation of the
mainssupplyorthatofanemergencygenerator

Installation and Operating Instructions 11
ABS submersible wastewater pump ASABS submersible wastewater pump AS
5 Commissioning
mThe safety hints in the previous sections must be observed!
gIn explosive zones care must be taken that during switching on and operation of the pumps the pump
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Ensure in this case that the minimum submergence given in the data sheet is observed, Other types
of operation e.g. snore operation or dry running are not allowed.
Before commissioning the unit should be checked and a functional test carried out. Particular attention should
be paid to the following:
Have the electrical connections been carried out in accordance with regulations?
Have the thermal sensors been connected?
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Is the motor overload switch correctly set?
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Was the sump cleaned out?
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Is the direction of rotation correct - even if run via an emergency generator?
Are the level controls functioning correctly?
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Have the hydraulics been vented in the case of dry installed pumps?
6 Maintenance
cBefore commencing any maintenance work the unit should be completely disconnected from the
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mWhen carrying out any repair or maintenance work, the safety regulations covering work in enclosed
areas of sewage installations as well as good general technical pratices should be followed.
NOTE The maintenance hints given here are not designed for “do-it-yourself” repairs as
special technical knowledge is required.
NOTE A maintenance contract with our works service department will guarantee you the
best technical service under all circumstances.
6.1 General maintenance hints
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Lubricated-for-life ball bearings together with monitoring devices ensure optimum pump reliability provided that
the pump has been connected and operated in accordance with the operating instructions.
Should, nevertheless, a malfunction occur, do not improvise but ask your ABS customer service department for
assistance.
This applies particularly if the pump is continually switched off by the current overload in the control panel, by
the thermal sensors of the thermo-control system or by the seal monitoring system (DI).
Regular inspection and care is recommended to ensure a long service life.
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12 Installation and Operating Instructions
ABS submersible wastewater pump AS
NOTE TheABSserviceorganisationwouldbepleasedtoadviseyouonanyapplications
you may have and to assist you in solving your pumping problems.
NOTE The ABS warranty conditions are only valid provided that any repair work has been
carried out in ABS approved workshop and where original ABS spare parts have
been used.
6.2 Commentary on maintenance of lifting stations in accordance with EN 12056.
It is recommended that the lifting station be inspected monthly and its function checked.
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intervals:
in commercial premises - every three months.
in apartment blocks - every six months.
in a single family home - once a year.
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 2LO¿OOLQJDQGRLOFKDQJLQJ
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$62LO)LOO4XDQWLW\2LO&KDPEHU
AS 50 Hz AS 60 Hz
Pump Type Litres Pump Type Litres
AS 0530 S12/2 0.48 AS 0530 S16/2 0.48
AS 0530 S17/2 0.48 AS 0530 S18/2 0.48
AS 0530 S26/2 0.48 AS 0530 S30/2 0.48
AS 0630 S10/4 0.56 AS 0630 S10/4 0.56
AS 0630 S13/4 0.56 AS 0630 S16/4 0.56
AS 0630 S22/4 0.56 AS 0630 S25/4 0.56
AS 0631 S12/2 0.48 AS 0631 S16/2 0.48
AS 0631 S17/2 0.48 AS 0631 S18/2 0.48
AS 0631 S30/2 0.48 AS 0631 S35/2 0.48
AS 0641 S30/2 0.48 AS 0641 S35/2 0.48
AS 0830 S10/4 0.56 AS 0830 S10/4 0.56
AS 0830 S13/4 0.56 AS 0830 S16/4 0.56
AS 0830 S22/4 0.56 AS 0830 S25/4 0.56
AS 0840 S12/2 0.48 AS 0840 S16/2 0.48
AS 0840 S17/2 0.48 AS 0840 S18/2 0.48
AS 0840 S26/2 0.48 AS 0840 S30/2 0.48
An oil change is only necessary if a fault occurs.
mRepair work on explosion-proof submersible pumps may only be carried out by approved personnel in
approved workshops.
When carrying out repairs only original spare parts, supplied by the manufacturer, should be used.
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Installation and Operating Instructions 13
ABS submersible wastewater pump ASABS submersible wastewater pump AS
6.4 Cleaning
If the pump is used for transportable applications then it should be cleaned after each usage by pumping clear
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the functioning of the automatic level control system be checked regularly. By switching the selection switch
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be cleaned. After cleaning, the pump should be rinsed out with clear water and a number of automatic pumping
cycles carried out.
6.5 Venting of the volute
After lowering the pump into a sump full of water, an air lock may occur in the volute and cause pumping
problems. In this case, raise the pump in the medium and then lower it again. If necessary, repeat this venting
procedure.

14 Installation and Operating Instructions
ABS submersible wastewater pump AS

Declaration of conformity
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GB: Declaration of conformity NL: Overeenkomstigheidsverklaring HU: Megfelelõségi nyilatkozat
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FR: Déclaration de Conformité NO: Samsvarserklæring ET: Vastavusdeklaratsioon
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PT: Declaracão de conformidade FI: Vaatimustenmukaisuusvakuutus SI: Izjava o skladnosti
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ABS Production Wexford Ltd, Clonard Road, Wexford, IRELAND
GB: Declare under our sole responsibility that the products DK: Erklærer på eget ansvar, at følgende produkter
DE: Erklärt eigenverantwortlich, daß die Produkte FI: Vakuutamme yksinomaan omalla vastuullamme, että seuraavat tuotteet
FR: Déclarons sous notre seule responsabilité que les produits PL: Deklaruje z pelna odpowiedzialnoscia, ze urzadzenia typu
ES: Declaramos bajo nuestra exclusiva responsabilidad que los productos HU: )HOHO|VVpJQNWHOMHVWXGDWiEDQNLMHOHQWMNKRJ\DWHUPpNHN
PT: Declaramos sob nossa única responsabilidade que os produtos GR: Dhlönoyme me apokleistikq maw eyuýnh óti ta proïónta
IT: Dichiariamo sotto la nostra esclusiva responsabilità che i prodotti ET: Deklareerime ainuvastutajana, et tooted
NL: Verklaren geheel onder eigen verantwoordelijkheid dat de produkten &= 3URKODãXMHQDYODVWQtRGSRYuGQRVWåHYêUREN\
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NO: Erklærer på eget ansvar, at følgende produkter SK: 9\KODVXMHPHQDQDãX]RGSRYHGQRVW¶åHYêUREN\
Products:
ABS submersible wastewater pump AS 0530, 0630, 0631, 0641,0641, 0830, 0840
II 2G k EEx d IIB T4
GB: To which this declaration relates are in conformity with the following
standards or other normative documents
DK: Som er omfattet af denne erklæring, er i overensstemmelse med
følgende standarder eller andre normative dokumenter
DE: Auf die sich diese Erklärung bezieht, den folgenden und/oder anderen
normativen Dokumenten entsprechen
FI: Joihin tämä vakuutus liitty, ovat seuraavien standardien sekä muiden
sääntöämääräävien asiakirjojen mukaisia
FR: Auxquels se réfère cette déclaration sont conformes aux normes ou à
d’autres documents normatifs
PL: Do których odnosi sie niniejsza deklaracja sa zgodne z nastepujacymi
normami lub innymi dokumentami normatywnymi.
ES: 2EMHWRGHHVWDGHFODUDFLyQHVWiQFRQIRUPHVFRQODVVLJXLHQWHV
normas u otros documentos normativos
HU:
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our outros documentos normativos
GR: ȉĮȠʌȠȓĮĮijȠȡȐȘʌĮȡȠȪıĮįȒȜȦıȘİȓȞĮȚıȪȝijȦȞĮȝİIJĮĮțȩȜȠȣșĮ
țĮȚȒȐȜȜĮʌȡȩIJȣʌĮțĮȞȠȞȚıIJȚțȐȑȖȖȡĮijĮ
IT: Ai quali questa dichiarazione si riferisce sono conformi alla seguente
norma o ad altri documenti normativi
ET: Mida käespöev deklaratsioon puudutab, on vastavuses järgmiste
standardite ja muude normatiivdokumentidega.
NL: Waarop deze verklaring betrekking heeft, in overeenstemming zijn met
de volgende normen of andere normatieve documenten
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normami nebo jinými normativními dokumenty.
SE: Som omfattas av denna försäkran är i överensstämmelse med följande
standarder eller andra regelgivande dokument
SI: Na katere se ta izjava nanaša, skladni z naslednjimi standardi ali
drugimi normativnimi dokumenti.
NO: Som dekkes av denne erklæringen, er i samsvar med følgende
standarder eller andre normative dokumenter
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AS0530, 0630, 0631, 0641 = DIN EN 12050-2, EN 60335, EN 60079-1: 2004, EN 13463, EN ISO 12100-1 & EN ISO 12100-2
AS0830, 0840 = DIN EN 12050-1, EN 60335, EN 60079-1: 2004, EN 13463, EN ISO 12100-1 & EN ISO 12100-2
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20-01-2008-01-2008
Sean Roche
ABS Production Wexford Ltd.
15
EEx- execution
Declaration of conformity

ABS Production Wexford Ltd., Clonard Road, Wexford, Ireland
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