ABS 100 User manual

www.absgroup.com
ABS lifting station Piranhamat
1113-00
15970314GB (10/2006)
Installation and Operating Instructions
GB

2 Installation and Operating InstructionsInstallation and Operating Instructions
ABS lifting station Piranhamat
ABS reserves the right to alter specications due to technical developments
Contents
1 General................................................................................................................................................... 3
1.1 Application areas..................................................................................................................................... 3
1.2 Technical Data......................................................................................................................................... 3
1.2.1 Dimensions ............................................................................................................................................. 4
1.2.2 Nameplate............................................................................................................................................... 5
1.3 Commentary on the legal regulations DIN and EN covering the use of lifting stations for the pumping of
sewage containing faecal matter............................................................................................................. 5
1.4 Accessories............................................................................................................................................. 5
2 Transport................................................................................................................................................ 5
3 Description ............................................................................................................................................ 6
3.1 Design of the Piranhamat 100/120 lifting unit ........................................................................................ 6
4 Set up and Installation of the Piranhamat 100/120 ............................................................................ 7
4.1 Installation - inow side ........................................................................................................................... 7
4.1.1 Installation - discharge line...................................................................................................................... 8
4.1.2 Venting .................................................................................................................................................... 9
4.1.3 Connection of wash-hand basin, bidet or shower ................................................................................... 9
4.2 Electrical Connection .............................................................................................................................. 9
5 Commissioning ................................................................................................................................... 10
6 Maintenance ........................................................................................................................................ 10
6.1 Maintenance of the Piranhamat 100/120 lifting unit .............................................................................. 10
6.2 General maintenance hints ................................................................................................................... 10
6.3 Steps to be taken should a fault occur .................................................................................................. 10
6.3.1 Piranhamat 100/120 does not work, motor makes a humming noise. .................................................. 11
6.3.2 Piranhamat 100/120 does not function and motor is silent. .................................................................. 12
6.3.3 Changing the Carbon Filter ................................................................................................................... 12
6.3.4 Removal of the Piranhamat 100/120..................................................................................................... 13
ABS lifting station Piranhamat
100
120

Installation and Operating Instructions 3
ABS lifting station PiranhamatABS lifting station Piranhamat
1 General
1.1 Application areas
ATTENTION The maximum allowable temperature of the medium pumped is 40°C
The Piranhamat 100/120 lifting unit has been specially designed for pumping away of efuent from a WC which
lies below the sewer backwash level, e.g. in cellars, etc. Where ow by gravity into the sewer system is not
possible. They are suitable for installing either at the initial building stage or for retro tting to existing buildings.
It is possible to connect a wash-hand basin, a shower and a bidet to the unit.
NOTE The Piranhamat 100/120 is recommended for single family houses only, or single
rooms. Not for public or constant use.
NOTE Whenusingaexiblehoselineensurethattheconnectionsareleaktightatthe
maximum operating pressure.
The Piranha-system shreds faecal efuent and allows it to be pumped through pipes of smaller diameter (from
DN 25) or through exible hose. It is important to note that the Piranhamat 100/120 is not a sanitary disposal
unit, although it may shred particular sanitary items dropped accidentally into the WC.
m The lifting unit may not be used for the collection or pumping of ammable liquids. A maximum of
one toilet, one wash-hand basin, and one shower tray may be connected for normal domestic use.
In addition, the regulations of the Institute for Building Technology require that access to another WC
above the sewer backwash level must also exist.
NOTE Where the users are anonymous members of the public and usage cannot be
monitoredorwheremoreefuentsourcesaretobeconnectedwerecommendthe
installation of the Sanimat series
1.2 Technical Data
Maximum noise level ≤ 70dB. This may be exceeded in certain circumstances.
Head H (m) 1 2 3 4 6 8
Flow Q (m3/h) 7,0 5,8 5,0 4,7 4,3 3,2
Flow Q (l/s) 2,0 1,6 1,4 1,3 1,2 0,9
Tank with integral pump Discharge Motor Rated Rated Cable Weight
Connection Power P1 Voltage Current Length Complete
Piranhamat DN25/32 1.1 kW 220/240V 4.7A 2.0m 9.0Kg

4 Installation and Operating Instructions
ABS lifting station Piranhamat
Vertical discharge line length
Horizontal discharge line length
1104-00
Figure 1 Maximum discharge line lengths for the optimum functioning of the unit.
Allowance has been made for two 90° bends and ABS non-return valves.
1.2.1 Dimensions
Dimensions in mm
NOTE AscertainEuropeancountriese.g.Germanyspecifyaminimuminowheightof
180mmfortheconnectionportofadditionalefuentsourcestheconnectionat
height * 74 mm is not available on versions with the part no. 07560310 / 07565091 If
exchanginganoldermodelanditisnotpossibletomovetheinowpipeposition
thentheversionwithpartno.07560320/07565092withthelowerinowheightof74
mm and the seal with built-in non return valve which is supplied as standard with this
version should be used.
1114-00
Figure 2 Dimensions of Piranhamat 100/120

Installation and Operating Instructions 5
ABS lifting station PiranhamatABS lifting station Piranhamat
1.2.2 Nameplate
Legend
1114-00
Type Pump type
Nr./SN Item No./Serial No.
xx/xxxx Production date (Week/Year)
UN Rated Voltage V
IN Rated Current A
Frequency Hz
P1N Rated Input Power kW
nSpeed min-1
Qmax Max. Flow m3/h
Hmax Max. Head m
IP 44 Protection type
Figure 3 Nameplate
1.3 Commentary on the legal regulations DIN and EN covering the use of lifting stations
for the pumping of sewage containing faecal matter
Automatic lifting stations are required if the normal water level in the odor lock of the efuent source lies under
the sewer backwash level.
In the case of installations of this size and design of the Piranhamat 100/120, only a single WC, one wash-hand
basin, one bidet and one shower tray may be connected. The direct or indirect connection of other efuent
sources is not allowed. In addition another WC must be available above the sewer backwash level. If more
efuent sources are present then we recommend our series Sanimat.
ATTENTION The regulations of DIN 1986/100 EN 12050 and 12056 should be observed!
1.4 Accessories
The Piranhamat 100/120 lifting unit is supplied as standard with the following ttings:
Non-return valve (ap type)
Hose clamp (x2)
Rubber cap
Fixing screw (x2)
Dowel oor xing (x2)
Ground xing (2)
* The version with part No. 07560320/07565092 has an additional seal with built-in non-return valve.
2 Transport
m During transport the unit should not be dropped or thrown.
c The unit should never be raised or lowered by the Power cable.
All relevant safety regulators as well as general good technical practice must be complied with.
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6 Installation and Operating Instructions
ABS lifting station Piranhamat
3 Description
The lifting unit of the Piranhamat 100/120 series is supplied ready for installation and has been designed for the
pumping of efuent containing faecal matter in accordance with DIN standards.
The pump installed in a lifting unit is equipped with the ABS-Piranha-cutting system and has been designed to
pump normal toilet domestic efuent.
On the front side of the unit is located a toilet push-on connection designed for the self-sealing connection of a
single WC. In addition, DN 40 inow ports are located both on the left and right-hand side for connection of a
wash-hand basin, bidet and a single shower tray.
Piranhamat 120 only: The unit has a built-in acoustic alarm signal that is activated when the water level remains
at a high level for more than 30 seconds.
3.1 Design of the Piranhamat 100/120 lifting unit
1106-00
Figure 4. Design of the Piranhamat 100/120 lifting unit.
Venting by means of carbon lter with the facility for connection of vent line.
Inow deector plate.
Electronic control unit.
Connection DN40 for wash-hand basin, a bidet or shower tray either on the left-hand or right-hand side of
the unit.
Tank.
Pipe to level control switch.
Discharge line connection valve - can be connected to the left-hand or right-hand side of the unit.
Tank xing and otation prevention.
Flotation prevention for the motor.
Pump motor with hydraulic section.
Inlet port DN100 for direct toilet connection.
Support for pump motor.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Installation and Operating Instructions 7
ABS lifting station PiranhamatABS lifting station Piranhamat
4 Set up and Installation of the Piranhamat 100/120
ATTENTION A maximum of a one toilet, one wash-hand basin, one bidet and a single shower tray
may be simultaneously connected to the Piranhamat 100/120 unit. The WC must be
directly connected without the use of an intermediate pipeline to the Piranhamat
100/120 unit.
mThe inow lines from the wash-hand basin and the shower tray must have an inow height such that
the lowest part of the inow line has an inow height of at least 180 mm. This is to ensure that the
inow lines can discharge fully by gravity, and that back-up cannot occur.
ATTENTION see note under 1.2.1 (* version with part no.07500320/07565092)
4.1 Installation-inowside
ATTENTION When installing the discharge line ensure that Section 5.1.1 Discharge line is
observed.
The Piranhamat 100/120 (1) is designed for a direct toilet connection. The Piranhamat 100/120 unit is set-up
directly behind the toilet. The sealing sleeve should be drawn up directly on to the toilet outlet pipe DN 100 (3).
In order to comply with DIN standards the inow lines from the wash-hand basin bidet and shower tray must
be at least 180 mm above the container base and provision for inow by gravity must exist in order that these
inow lines will remain clear.
1 Piranhamat 100/120
1108-00
2Connection for a wash-hand
basin, bidet or shower.
3Sealing sleeve for direct
toilet connection.
Figure 5 Inows to the Piranhamat 100/120

8 Installation and Operating Instructions
ABS lifting station Piranhamat
4.1.1 Installation - discharge line
The discharge line can be connected to the Piranhamat 100/120 (1) from the left (3) or right (4) as required.
The discharge port not used should be sealed off with cap (2) and securely tightened using the hose clamp
provided.
The non-return valve (5) should be tted directly to the discharge line (3) or (4) as required and tightened using
the hose clamp provided. Ensure that the ap is correctly positioned in the line for horizontal installation
NOTE The non-return valve can be used for connecting discharge lines of outer diameter of
25 mm and 32 mm.
Insert the discharge line into the non-return valve (5) and tighten using the clamps provided. Do not insert the
discharge line more than 16 mm into the non-return valve as it may push the integrated check valve ap out of
position.
1 Piranhamat 100/120
1109-00
2 Cap.
3Discharge, left.
4Discharge, right.
5 Discharge line connection
valve.
Figure 6 Discharge line connection of Piranhamat 100/120
Install the discharge line (outer diameter 25 or 32 mm) with the aid of a backwash loop (180º - bend) and
connect it into the sewer line above the sewer backwash level. The ap type non-return valve should be tted
direct to the Piranhamat 100/120. When tting the valve horizontally, the ap must hinge from the top with
the arrow pointing down, see “C” below. The arrow on the outside of the housing indicates ow direction.
(Regulation DIN 1986).
A Flap type non-rerturnvalve for
discharge line with an outer
diameter DN 25 or DN 32.
1107
Figure 7 Design of the ap type non-return valve.
ATTENTION The discharge line should be laid in such a manner that it is not affected by frost.
The discharge line should not be connected to a down-pipe. It is not permissible to
connectotherinowsordischargelinestothedischargelineitself.
NOTE The non-return valve should be accessible for servicing.

Installation and Operating Instructions 9
ABS lifting station PiranhamatABS lifting station Piranhamat
4.1.2 Venting
The venting and aeration of the unit can take place into a room via the activated carbon lter with overow
prevention supplied as standard. A separate vent line (external diameter 25 mm) brought above roof level may
be tted. This is done by removing the screen and inserting a pipe.
4.1.3 Connection of wash-hand basin, bidet or shower
A wash-hand basin or shower is connected by pressing the inow line (3) into the push-in seal of the upper inlet
opening (1) after removal of the plug. Make certain that it is pushed fully home.
ATTENTION The push-in seal must be inserted in such a manner that the pipe retaining shoulder
as well as the printed letters “OBEN” point upwards.
1Inow opening upper. (In
some prototype models this
is only on the left hand side of
the tank.)
1110-00
2 Push in seal.
3Inow DN 40.
4 Piranhamat 100/120..
Figure 8 Connection of an inow line DN40
ATTENTION If exchanging a Piranhamat 100/120 of the new series for one of the older Piranhamat
models we recommend that you use the version part no. 07560320/07565092 with the
lower opening.
See note under 1.2.1
4.2 Electrical Connection
c Before commissioning an expert should check that one of the necessary electrical protective devices
is available. Earthing, neutral, earth leakage circuit breakers, etc. must comply with the regulations
of the local electricity supply authority and a qualied person should check that these are in perfect
order.
ATTENTION The power supply system on site must comply with VDE or other local regulations
with regard to cross-sectional area and maximum voltage drop. The voltage stated on
the nameplate must correspond to that of the mains
This unit must be connected to a mains switch which isolates all poles.
All relevant safety regulators as well as general good technical practice must be complied with.
The unit is supplied ready for installation. An earthed socket (in accordance with VDE / Electrical Supply Board
guidelines) installed in a correct manner is all that is required.
ATTENTION The Piranhamat 100/120 unit should not be placed in a position where excessive
steamoroodingofthecompleteunitmayoccur.Shouldthisoccurpleasehavethe
unitthoroughlycheckedbeforeuse.
ATTENTION Theearthedsocketshouldcomplywiththerelevantregulations.
NOTE Please consult your electrician.

10 Installation and Operating Instructions
ABS lifting station Piranhamat
5 Commissioning
m The safety hints in the previous sections must be observed!
Before commissioning the unit should be checked and a functional test carried out. Particular attention should
be paid to the following:
Have the electrical connections been carried out in accordance with regulations?
Is the tank cover pushed fully home? (unit should only be operated with the cover in the fully home position).
Is the WC discharge being pumped away quickly?
Is the run-on time suitable? (a slurping noise occurs).
6 Maintenance
c Before commencing any maintenance work the unit should be completely disconnected from the
mains by a qualied person and care should be taken that it cannot be inadvertently switched back on.
NOTE The maintenance hints given here are not designed for “do-it-yourself” repairs as
specialtechnicalknowledgeisrequired.
NOTE TheABSwarrantyconditionsareonlyvalidprovidedthatanyrepairworkhasbeen
carriedoutinABSapprovedworkshopandwhereoriginalABSsparepartshave
been used.
6.1 Maintenance of the Piranhamat 100/120 lifting unit
We recommend that the lifting unit be inspected visually every month and its functioning checked
In addition we recommend that a Maintenance Contract be concluded with a qualied specialist company.
USER TIP Switching the power supply to the unit OFF and ON will operate the unit manually.
Thismayallowcertainblockagestobeclearedwithoutdismantlingtheunit
6.2 General maintenance hints
ABS lifting units are reliable quality products each being subjected to careful nal inspection. Lubricated-for-
life ball bearings together with monitoring devices ensure optimum reliability, provided that the unit has been
connected and operated in accordance with the operating instructions.
NOTE The ABS service organisation would be pleased to advise you on any applications
you may have and to assist you in solving your pumping problems.
NOTE Amaintenancecontractwithourworksservicedepartmentwillguaranteeyouthe
best technical service under all circumstances.
6.3 Steps to be taken should a fault occur
ATTENTION Water sources which drain into the Piranhamat 100/120 should not be used should a
fault occur.
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Installation and Operating Instructions 11
ABS lifting station PiranhamatABS lifting station Piranhamat
6.3.1 Piranhamat 100/120 does not work, motor makes a humming noise.
1111-00
Figure 9. Piranhamat 100/120 opened for maintenance purposes.
Withdraw plug and ensure that it cannot be inadvertently be switched back on.
Pull the latches (9/2) on the tank cover (9/1) lightly to the outside and lift off the cover (9/1).
Remove the oat protection (9/6).
Withdraw cap (9/7) from motorhousing.
Unscrew plugscrew (9/8) and clear a possible blockage of the cutting system by rotating the rotorshaft with a
screwdriver or electrical drill.
Withdraw the deector plate (9/3) upwards out of the tank and clean the tank.
m There is a danger of injury from the cutting tool in the hydraulic system. Do not place your hand in the
tank when the rotorshaft is being turned in accordance with Fig. 10 with a screwdriver or drill.
Replace the deector plate (9/3) back in the tank.
Screw back in plugscrew (9/8), ret cap (9/7), replace the oat protection (9/6) and ret the tank cover (9/1).
mThe latches (9/2) must correctly lock into position.
ATTENTION The unit should only be used or tested with the top cover correctly in place.
Carry out functional test.
If the Piranhamat 100/120 still does not work, withdraw plug and call ABS Service.
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12 Installation and Operating Instructions
ABS lifting station Piranhamat
6.3.2 Piranhamat 100/120 does not function and motor is silent.
Withdraw plug and wait approximately 30 minutes.
After this waiting period push back in the plug.
Water sources should not be used in this period.
If after this waiting period the Piranhamat 100/120 does not function correctly, then withdraw the plug and call
the ABS service.
NOTE Inthecaseofanyqueries,itisessentialthatthepumptypeandpartnumberare
given.
6.3.3 Changing the Carbon Filter
NOTE Normallyitisonlynecessarytochangethelterifdamagehasoccurred.
Press the latches (9/2) on the tank cover (9/1) lightly to the outside and lift off the tank cover (9/1).
Change the carbon lter (9/4).
Fit tank cover (9/1).
mThe latches (9/2) must correctly lock into position.
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Installation and Operating Instructions 13
ABS lifting station PiranhamatABS lifting station Piranhamat
6.3.4 Removal of the Piranhamat 100/120
1112-00
Figure 10. Emptying the Tank
Before dismantling the discharge and inow lines, it is possible to empty the tank by driving the pump by means
of an electric drill.
In order to do this,
Pull the latches (9/2) on the tank cover (9/1) lightly to the outside and lift off the cover (9/1).
Remove the oat protection (9/6).
Withdraw cap (9/7) from motorhousing.
Unscrew plugscrew (9/8) and clear a possible blockage of the cutting system by rotating the rotorshaft with a
screwdriver (10/1).
Finally t a drill with screwdriver attachment (10/2).
NOTE By driving the rotorshaft with an electric drill, the hydraulic system of the Piranhamat
100/120willbeoperatedandthetankemptied.
Switch on the drill and allow to run until the tank is empty.
Screw in plugscrew (9/8), t cap (8/7), replace oat protection (9/6) and replace tank cover (9/1).
Dismantle discharge and inow lines.
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14 Installation and Operating Instructions
ABS lifting station Piranhamat

15 Installation and Operating InstructionsInstallation and Operating Instructions
ABS lifting station Piranhamat
ABS reserves the right to alter specications due to technical developments
Declaration of conformity
Asdenedby:MachineryDirective98/37/EC,EMC-Directive89/336/EC,LowVoltageDirective73/23EC,ConstructionDirective
89/106/EC
GB: Declarationofconformity NL: Overeenkomstigheidsverklaring HU: Megfelelõséginyilatkozat
DE: Konformitätserklärung SE: Försäkranomöverensstämmelse GR: Δήλωσηεναρμόνισης
FR: DéclarationdeConformité NO: Samsvarserklæring ET: Vastavusdeklaratsioon
ES: DeclaracióndeConrmidad DK: Overensstemmelseserklæring CZ: Prohlášeníoshodšì
PT: Declaracãodeconformidade FI: Vaatimustenmukaisuusvakuutus SI: Izjavaoskladnosti
IT: Dichiarazionediconformità PL: Deklaracjazgodnosci SK: Vyhlásenieozhode
ABS Production Wexford Ltd, Clonard Road, Wexford, IRELAND
GB: Declare under our sole responsibility that the products DK: Erklærer på eget ansvar, at følgende produkter
DE: Erklärt eigenverantwortlich, daß die Produkte FI: Vakuutamme yksinomaan omalla vastuullamme, että seuraavat tuotteet
FR: Déclarons sous notre seule responsabilité que les produits PL: Deklaruje z pelna odpowiedzialnoscia, ze urzadzenia typu
ES: Declaramos bajo nuestra exclusiva responsabilidad que los productos HU: Felelösségünk teljes tudatában kijelentjük, hogy a termékek
PT: Declaramos sob nossa única responsabilidade que os produtos GR: Dhlönoyme me apokleistikq maw eyuýnh óti ta proïónta
IT: Dichiariamo sotto la nostra esclusiva responsabilità che i prodotti ET: Deklareerime ainuvastutajana, et tooted
NL: Verklaren geheel onder eigen verantwoordelijkheid dat de produkten CZ: Prohlašuje na vlastní odpovìdnost, že výrobky
SE: Försäkrar under eget ansvar att produkterna SI: Izjavljamo, da so z našo izkljuèno odgovornostjo izdelki
NO: Erklærer på eget ansvar, at følgende produkter SK: Vyhlasujeme na našu zodpovednost’, že výrobky
Products:
ABS lifting station Piranhamat 100/120
GB: To which this declaration relates are in conformity with the following
standards or other normative documents
DE: Auf die sich diese Erklärung bezieht, den folgenden und/oder anderen
normativen Dokumenten entsprechen
FR: Auxquels se réfère cette déclaration sont conformes aux normes ou à
d’autres documents normatifs
ES: Objeto de esta declaración, están conformes con las siguientes normas
u otros documentos normativos
PT: Aque se refere esta declaracáo está em conformidade com as Normas
our outros documentos normativos
IT: Ai quali questa dichiarazione si riferisce sono conformi alla seguente
norma o ad altri documenti normativi
NL: Waarop deze verklaring betrekking heeft, in overeenstemming zijn met
de volgende normen of andere normatieve documenten
SE: Som omfattas av denna försäkran är i överensstämmelse med följande
standarder eller andra regelgivande dokument
NO: Som dekkes av denne erklæringen, er i samsvar med følgende standar-
der eller andre normative dokumenter
DK: Som er omfattet af denne erklæring, er i overensstemmelse med føl-
gende standarder eller andre normative dokumenter
FI: Joihin tämä vakuutus liitty, ovat seuraavien standardien sekä muiden
sääntöämääräävien asiakirjojen mukaisia
PL: Do których odnosi sie niniejsza deklaracja sa zgodne z nastepujacymi
normami lub innymi dokumentami normatywnymi.
HU: Amelyekre ez a nyilatkozat vonatkozik, megfelelnek a következõszab-
ványokban és egyéb szabályozó dokumentumokban leírtaknak.
GR: Τα οποία αφορά η παρούσα δήλωση είναι σύμφωνα με τα ακόλουθα
και/ή άλλα πρότυπα κανονιστικά έγγραφα
ET: Mida käespöev deklaratsioon puudutab, on vastavuses järgmiste stan-
dardite ja muude normatiivdokumentidega.
CZ: Na které se toto prohlášeni vztahuje, jsou v souladu s následujícími
normami nebo jinými normativními dokumenty.
SI: Na katere se ta izjava nanaša, skladni z naslednjimi standardi ali drugimi
normativnimi dokumenti.
SK: Na ktoré sa vz ahuje toto vyhlásenie, zodpovedajú nasledujúcim
štandardom a iným záväzným dokumentom.
DIN EN 12050-1, EN 60335, EN 13463, EN ISO 12100-1 & EN ISO 12100-2
03-01-2006
Sean Roche
ABS Production Wexford Ltd.

ABS Production Wexford Ltd., Clonard Road, Wexford, Ireland
Tel. [phone] Fax [phone]. www.absgroup.com