Absco 45232WK Installation guide

CONCRETE SLAB
FRONT: 4.48m SIDE: 2.26m HEIGHT: 2.00m
4580mm
2360mm
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Workshop Shed Model: 45232WK
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017 PAGE 01

GENERAL INSTRUCTIONS
A NOTE ON SAFETY
·The site for the shed must be level. An uneven surface may result in misalignment of
parts.
·It is recommended that the shed be set on a 100mm concrete slab and anchored down
appropriately (refer to last page for details).
·Anchor sets are not supplied as standard items with this product as some customers
wish to use their own anchoring systems.
·Before commencing any assembly, read through these instructions in
detail to gain a thorough understanding of assembly methods and
associated details.
·Unpack the carton and carefully identify and check off all the parts
against the parts described and illustrated on pages three and four.
·Some parts may have sharp edges. It is advisable to wear gloves when
handling these items and safety glasses if drilling holes. Sensible shoes
are highly recommended.
·Do not erect your shed in windy conditions, ensure that the shed is
securely anchored to a solid foundation immediately after construction is
completed.
·It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
SITE PREPARATION
TOOLS OPTIONAL
10mm
(Steel)
10mm
(Masonary)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 02

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
MAIN PACK CARTON (PACK 1 OF 2)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
12
1
STEEL SHEET
1915mm X 773mm 36L
STEEL SHEET
1785mm X 711mm 34A
2
1
1
115A
PEAK BRACE
STEEL SHEET
1785mm X 711mm 35A
STEEL SHEET
1725mm X 773mm A
STEEL SHEET
1725mm X 773mm B
1FITTINGS & ACCESSORIES
PACKET (SEE PAGE 4)
STEEL SHEET
1980mm X 773mm 42D
STEEL SHEET
1170mm X 773mm 49A
197AL
RIDGE
BEAM
L = 1521mm
197C
RIDGE
BEAM
L = 1513mm
ZARSP
1RIDGE BEAM JOINER
L: 450mm (17.7")
197AR
RIDGE
BEAM
L = 1521mm
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
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PAGE 03

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
2RBP
RIDGE
PLATES
FITTINGS & ACCESSORIES PACKET CONTENTS
2
2
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
CSJ
10 CHANNEL JOINER
L= 200mm (7.9")
PSTKSGL
SINGLE DOOR FITTINGS PACK
1
1PSTKSGL
DOUBLE DOOR FITTINGS PACK
DOOR
PADBOLT
HASP
1
1
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
FAST006
3/16 COUNTERSUNK
SCREWS & NUTS
63.2 x 8mm
BLIND POP RIVETS
6
PSTKSGL - SINGLE DOOR FITTINGS PACK
PACK 6P - SCREW PACK 6
PACK 6P
SCREW PACK 6
1
PHILLIPS DRIVER BIT
3mm DRILL BIT
1 1
DRILL
FAST007
FAST038
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
83.2 x 8mm
BLIND POP RIVETS
12
PSTKDBL - DOUBLE DOOR FITTINGS PACK
PACK12P - SCREW PACK 12
PACK12P
SCREW PACK 12
1
PHILLIPS DRIVER BIT
3mm DRILL BIT
1 1
DRILL FAST038
FAST007FAST006
198A
RIDGE CAP
JOINER
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 04
10 16mm TEK
SCREWS FAST014

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
MAIN PACK CARTON (PACK 2 OF 2)
2
3
5
1
STEEL SHEET
1915mm X 773mm 36R STEEL SHEET
1785mm X 773mm 31A
MID-FRAME
FITTINGS PACK
(SEE BELOW)
COMPONENT
DESCRIPTION
PART
No. CHECK CHECK
QTY QTY
2
2
2
2
2
4
120
26
MID-FRAME ACCESSORIES
CHECK
C1106
COMPONENT
DESCRIPTION
PART
No.
C1704
CHANNEL L = 1106mm
40
80
CHANNEL L = 1704mm
40
80
KNEE PLATE
APEX PLATE
MULTI PURPOSE
BRACKET
DYNABOLT
16mm TEK
SCREWS
45mm TEK
SCREWS
1785mm X 773mm 30A
STEEL SHEET 1
45232WCP-(J)
CHANNELPACK
(SEE PGs 6 & 7)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 05

45232WCP CHANNEL PACK
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
55AL
CHANNEL
L = 1496.5mm
1
1
1
55CL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
281AL
CHANNEL
L = 1496.5mm
2
60AL
2CHANNEL
L = 1496.5mm
81CL
CHANNEL
L = 1126.5mm
55AR
CHANNEL
L = 1463.5mm
1
1
1
55CR
CHANNEL
L = 1496.5mm
55BR
CHANNEL
L = 1496.5mm
281AR
CHANNEL
L = 1496.5mm
2
60AR
2CHANNEL
L = 1496.5mm
81CR
CHANNEL
L = 1126.5mm
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
181BL
CHANNEL
L = 1496.5mm
181BR
CHANNEL
L = 1496.5mm
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 06

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
1
2
53C
CHANNEL
L = 1513mm
81F
CHANNEL
L = 1513mm
2
2
2
CHANNEL
L = 1513mm
81E
2
1
4
58B
CHANNEL
L = 1725mm
1
58A
CHANNEL WITH HINGES
L = 1725mm
2
60C
CHANNEL
L = 1513mm
79A
CHANNEL
L = 1568mm
58C
CHANNEL
L = 773mm
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
1
4
1
4
89A
JAMB L= 1785mm
90A
JAMB L= 1568mm
91A
JAMB L= 1120mm
89C
JAMB L= 1725mm
CHANNEL
L = 1143mm
83L
CHANNEL
L = 1143mm
83R
86A
LIP TRIM L= 1170mm
45232WCP CHANNEL PACK (CONT.)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 07

20mm
15mm
QTY = 10pcs.
CHANNEL
PUSH PUSH
CHANNEL
CSJ
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
CSJ
HIGH-SIDE
CHANNEL
LOW-SIDE
CHANNEL
CSJ
CSJ
CSJ
= =
= =
==
==
STEP 1.
Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2.
Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3.
Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN JOIN>>
JOIN>> SJ
JOIN>>
<<JOIN
JOIN>> <<JOIN
J
CSJ
DRILL 4 x 3mm (2 PER A SIDE)
HOLES TO SECURE SECTIONS
TOGETHER.
(THESE SCREWS MAY HAVE TO
BE TEMPORARILY REMOVED
AND REPLACED DURING LATER
ASSEMBLY)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 08

=
=
=
=
2 X 60AR
2993mm (117.8")
STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
2 x 81A
2 x 60A
1 x 55B
1 x 55C
NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)
55CL
55CR
55BR
55BL
60AR
60AL
81AL
81AR
2 X 81AR
2 X 81AL
2 X 60AL
1 X 55BR
1 X 55BL
1 X 55CR
1 X 55CL
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING
=2 x 81C
81CR
81CL
2 X 81CR
2 X 81CL
2253mm (88.7")
=1 x 55A
55AR
55AL
1 X 55AR
1 X 55AL
=1 x 81B
81BL
81BR
1 X 81BR
1 X 81BL
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
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PAGE 09

STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE
CAP.
PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM
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Workshop Shed Model: 45232WK
PAGE 10

PHILLIPS DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 450mm LONG
ZARSP
RIDGE BEAM 1521mm
PARTS 97AL & 97AR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
PUSH PUSH
97AL
97AR
16mm
200mm 250mm
2993mm OVERALL LENGTH
(PART 97A)
16mm
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 50mm.
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
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PAGE 11

VIEW OF ROOF COMPONENTS
86A
86A
81A
81E
60A
60A
60C
60C
97C
97A
86A
86A
14A
14A
49A
49A
49A
49A
49A
49A
49A
49A
49A
49A
49A
49A
81A
98A
81E
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
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PAGE 12

VIEW OF WALL COMPONENTS
22A
89A
91A
89A
91A
55C
81F
81B
83R
55B
53C
53C
83L
81F
81C
MF 90A
15A
30A 31A 31A
31A
31A
30A
30A
31A
35A
34A
A
B
79A
83L
83R
15A
81C
36R
42D
36L
36L
42D
36R
55A
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
Workshop Shed Model: 45232WK
PAGE 13

ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snaptite assembly system locks most perimeter channels to all roof and wall
sheets without the need for tools and fasteners.
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush with the
edges of the sheets.The snaptite system allows
adjustment for this process by simply tapping the
channel along the sheets until each end is neatly
flush. If you need to remove channels from the
panels, pull the channel along the panel from
opposing ends. You may need someone to help
with this.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
4mm NUT & BOLT SET
3mm POP RIVETS
PUSH
PUSH
HIGH SIDE
HIGH SIDE
PUSH
HIGH SIDE
HIGH SIDE
After joining sheets together, position channel over one end of the sheets, gently
tapping it over the snaptite lugs, working along the sheets to the other end.
HIGH SIDE
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
Join components together by pre-drilling the holes
first. Use one component as a template to mark where
the holes are. Drill with 3mm drill bit.
D
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PAGE 14

DOOR PANEL ASSEMBLYDOOR PANEL ASSEMBLY
20mm
58C
58C
FOUR HOLE SET
FOR PADBOLT
CONNECTION
58C
12A
58C
58A
58A
15mm FLANGE
A
B
89C
58B
A
B
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
ALL VERTICAL DOOR CHANNELS
ARE INSTALLED IN THE REVERSE
DIRECTION IN COMPARISON TO
HORIZONTAL DOOR CHANNELS
FLANGE
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PAGE 15

REAR PANEL ASSEMBLY LARGE PANEL
(1 Required)
SMALL PANEL
(1 Required)
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
55B
81B
30A
31A
31A
31A
53C
81F
31A
30A
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PAGE 16

(2 Required)
SIDE PANEL ASSEMBLY
INSIDE
OF
SHED
36L
42D
36R
83R
81C
83L
15A
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PAGE 17

49A
49A
49A
49A
SNAP
T TE
i
SNAP
T TE
i
60A
86A
81A
86A
NOTE: ONE ROOF
PANEL WILL HAVE
PART (86A) FITTED
TO THIS END ONLY.
NOTE: ONE ROOF
PANEL WILL HAVE
PART (86A) FITTED
TO THIS END ONLY.
2/PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
No. 81A FITTED
(2 Required)
LARGE ROOF PANEL ASSEMBLY
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
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PAGE 18

86A
60C 86A
49A
49A
SNAP
T TE
i
SNAP
T TE
i
81E
NOTE: ONE ROOF
PANEL WILL HAVE
PART (86A) FITTED
TO THIS END ONLY.
NOTE: ONE ROOF
PANEL WILL HAVE
PART (86A) FITTED
TO THIS END ONLY.
2/PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
No. 81E FITTED
(2 Required)
SMALL ROOF PANEL ASSEMBLY
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
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PAGE 19

FRONT DOOR PANEL ASSEMBLY
89A
89A
55A
90A
79A
55C
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
34A
35A
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 45232WK 07-11-2017
Absco Industries
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PAGE 20