Absco 45302WK User manual

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 1
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AU: 1800 029 701
NZ: 0800 466 444
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www.abscosheds.com.au
CONCRETE SLAB
4580mm
3100mm
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: [email protected] or 1800 029 701
NOTE: This shed can be upgraded to wind
rating: C1 as per AS4055-2012 with the additional
purchase of a Cyclone Kit.
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
5/16” Hex driver bit
Ladder Hammer drill Shifter
10mm metal drill bit
10mm masonry drill bit
Pop riveter
Hacksaw
(OR Angle Grinder
with metal disc)
TinsnipsCordless drill

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 3
COMPONENT PACKING LIST
Check off all components.
MAIN PACK CARTON (PACK 1 OF 2)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
12
1
STEEL SHEET 36L
STEEL SHEET 38L
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
1785mm X 711mm 34A
1
1
1STEEL SHEET
1785mm X 711mm 35A
STEEL SHEET
1725mm X 773mm A
STEEL SHEET
1725mm X 773mm B
215A
PEAK BRACE
1FITTINGS & ACCESSORIES
PACKET (SEE PAGE 4)
197AL
RIDGE
BEAM
L = 1521mm
197C
RIDGE
BEAM
L = 1513mm
ZARSP
RIDGE BEAM JOINER
L: 450mm (17.7")
197AR
RIDGE
BEAM
L = 1521mm
2
1979mm TO MIDPOINT
X 773mm
1852mm TO MIDPOINT
X 773mm
MIDPOINT
MIDPOINT
Nominal sheet widths are shown. +/- 2mm is within tolerance.

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 4
COMPONENT PACKING LIST
2RBP
RIDGE
PLATES
FITTINGS & ACCESSORIES PACKET CONTENTS
2
2
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
CSJ
10 CHANNEL JOINER
L= 200mm (7.9")
1
1
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
83.2 x 8mm
BLIND POP RIVETS
12
PSTKDBL - DOUBLE DOOR FITTINGS PACK
PACK12P - SCREW PACK 12
PACK12P
SCREW PACK 12
1
PHILLIPS DRIVER BIT
3mm DRILL BIT DRILL FAST038
FAST007FAST006
198A
RIDGE CAP
JOINER
10
1 1
PSTKDBL
DOUBLE DOOR FITTING PACK
SELF TAPPING SCREWS
PACKET CONTAINING 100
HEX HD
TEK SCREW W/ NEO
WASHER 10-16x16mm
FAST033

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 5
COMPONENT PACKING LIST
2STEEL SHEET 38R
MAIN PACK CARTON (PACK 2 OF 2)
2
3
5
1
STEEL SHEET 36R STEEL SHEET
1785mm X 773mm 31A
PORTAL FRAME
FITTINGS PACK
(SEE BELOW)
COMPONENT
DESCRIPTION
PART
No. CHECK CHECK
QTY QTY
2
2
2
2
2
4
120
PORTAL FRAME ACCESSORIES
CHECK
C1482
COMPONENT
DESCRIPTION
PART
No.
C1704
CHANNEL L = 1482mm
40
80
CHANNEL L = 1704mm
40
80
KNEE PLATE
APEX PLATE
MULTI PURPOSE
BRACKET
DYNABOLT
16mm TEK
SCREWS
45mm TEK
SCREWS
1785mm X 773mm 30A
STEEL SHEET
1
45302WCP-(J)
CHANNELPACK
(SEE PGs 6 & 7)
40
1852mm TO MIDPOINT
X 773mm
MIDPOINT
1979mm TO MIDPOINT
X 773mm
MIDPOINT
Nominal sheet widths are shown. +/- 2mm is within tolerance.

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 6
COMPONENT PACKING LIST
45302WCP CHANNEL PACK
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
55AL
CHANNEL
L = 1496.5mm
1
1
1
55CL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
1
4
81BL
CHANNEL
L = 1496.5mm
81AL
CHANNEL
L = 1496.5mm
260AL
2CHANNEL
L = 1496.5mm
55AR
CHANNEL
L = 1496.5mm
1
1
1
55CR
CHANNEL
L = 1496.5mm
55BR
CHANNEL
L = 1496.5mm
1
4
81BR
CHANNEL
L = 1496.5mm
81AR
CHANNEL
L = 1496.5mm
260AR
CHANNEL
L = 1496.5mm

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 7
COMPONENT PACKING LIST
2
1
4
1
4
89A
JAMB L= 1785mm
90A
JAMB L= 1568mm
91A
JAMB L= 1120mm
89C
JAMB L= 1725mm
87A
LIP TRIM L= 1546mm
2
2
53C
CHANNEL
L = 1513mm
81F
CHANNEL
L = 1513mm
2CHANNEL
L = 1518mm
84R
2
1
4
58B
CHANNEL
L = 1725mm
1
58A
CHANNEL WITH HINGES
L = 1725mm
2
60C
CHANNEL
L = 1513mm
79A
CHANNEL
L = 1568mm
58C
CHANNEL
L = 773mm
45302WCP CHANNEL PACK (CONT.)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2CHANNEL
L = 1518mm
84L
2CHANNEL
L = 1513mm
81E

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 8
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 9
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel. Drilling of screws
on the joined channels is being
done after sheets are locked on
the spliced channels.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 10
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 20 x channel sections using 10 x channel joiners (Part CSJ)
=
=
=
=
=
=
2 X 60AR
2993mm (117.8")
4 x 81A
2 x 60A
1 x 55A
1 x 55B
1 x 55C
1 x 81B
81BR
81BL
55CL
55CR
55BR
55BL
55AL
55AR
60AR
60AL
81CR
81CL
4 X 81AR
4 X 81AL
2 X 60AL
1 X 55AR
1 X 55AL
1 X 55BR
1 X 55BL
1 X 55CR
1 X 55CL
1 X 81BR
1 X 81BL

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 11
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Joined Ridge Beams
Hex Hd Self-drilling tek screw
with neoprene washer
ZARSP
Push
Hex Driver Bit

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 12
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
1x 97AL
1x 97AR
= 1x 97A
2993mm Overall length
.
ZARSP
225mm
16mm
97AL 97AR
16mm

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 13
97A
4473
97C
97A
97C
To make the total span we must now join the two ridge beams
.
Using a hacksaw, remove one protruding section of each
ridge beam, this will allow the sections to butt up neatly
to each other.
Cut away these two only.
JOINING RIDGE BEAMS
98A
Do not cut off the
protruding section at
each end of the full
length ridge beam
mm Overall length
98A
ZARSP
Push
Finished
Joined Ridge Beams
Hex Hd Self-drilling tek screw
with neoprene washer
Hex Driver Bit

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 14
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
87A
87A
81A
81E
60A
60A
60C
60C
97C
97A
87A
87A
14A
14A
45A
45A
45A
45A
45A
45A
45A
45A
45A
45A
45A
45A
81A
98A
81E

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 15
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
22A
89A
91A
89A
91A
55C
81F
81B
84L
84R
15A
84R
55B
53C
53C 81A
84L
81F
81A
PF 90A
15A
36L
38L
38R
36R
36R
38R
38L 36L
30A 31A 31A
31A
31A
30A
30A
31A
35A
34A
A
B
79A
55A

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 16
END PANEL ASSEMBLY
1x required. 1x required.
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
55B
81B
30A
31A
31A
31A
53C
81F
31A
30A

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 17
LARGE ROOF PANEL ASSEMBLY
2 required.
One panel will have
part 87A fitted to
this end only.
One panel will have
part 87A fitted to
this end only.
Fit 81A to edge
of sheet with pre-
punched holes.
SNAP
T TE
i
SNAP
T TE
i
60A
87A
81A
87A
45A
45A
45A
45A
D
D
D
D
D
D
When completed there will be
two sections with 87A lip at
one end only.

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 18
SMALL ROOF PANEL ASSEMBLY
2 required.
One panel will have
part 87A fitted to
this end only.
One panel will have
part 87A fitted to
this end only.
Fit 81E to edge
of sheet with pre-
punched holes.
D
D
D
When completed there will be
two sections with 87A lip at
one end only.
87A
60C 87A
45A
45A
SNAP
T TE
i
SNAP
T TE
i
81E

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 19
30A
31A
53C
81F
SNAP
T TE
i
SNAP
T TE
i
FRONT PANEL ASSEMBLY
1 required.

Absco Industries Assembly Instruction Manual
ABSCO WORKSHOP SHED
MODEL: 45302WK
4.48mW x 3.00mD x 2.10mH
Model: 45302WK 17/03/21 1.2 20
89A
89A
55A
90A
79A
55C
SNAP
T
TE
i
SNAP
T
TE
i
SNAP
T
TE
i
SNAP
T TE
i
34A
35A
FRONT PANEL ASSEMBLY
1 required.