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Accelus Robotics MeteorCNC User manual

MeteorCNC - Made In India
User Manual v1.7
CNC Controller Specialist
Index
No.
Topic
Page No.
1
Introduction
1
2
Wiring Details
2
3
Menu System
7
4
KeyPad Details
17
CNC Controller Specialist
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Ch 1 : Introduction
MeteorCNC providing upto four axis (X,Y,Z & 4th) upto 550khz Differential Pulse &
Direction Outputs for smooth motion. With 16 digital inputs & 8 digital outputs, one analog
output(0-10v) signal for spindle speed control & one optically isolated quadrature encoder
input with index.
Facilities like USB pendrive for interface for easy file loading with internal storage capacity
of 1GB of user files.
Network Connection available for file copying over network PC & providing remote support.
Provided handheld with easy to use interface for operation handling.
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Ch 2 : Wiring Details
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2.1 Inputs
MeteorCNC provides total 16 Isolated Inputs. User can use either NPN or PNP signal inputs
as shown in Fig.2.1.1. IP1 to IP16 are Input led indicators.
Fig. 2.1.1
Details of Inputs are given below.
Input No.
Function
INPUT 1
E-Stop
INPUT 2
X-axis Home Input
INPUT 3
Y-axis Home Input
INPUT 4
Z-axis Home Input
INPUT 5
4th -axis Home Input
INPUT 6
X-axis Drive Error
Input
INPUT 7
Y-axis Drive Error
Input
INPUT 8
Z-axis Drive Error
Input
INPUT 9
4th -axis Drive Error
Input
INPUT 10
X-Limit +
INPUT 11
X-Limit -
INPUT 12
Y-Limit +
INPUT 13
Y-Limit -
INPUT 14
Z-Limit +
INPUT 15
Z-Limit -
INPUT 16
Cycle Start Input
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2.2 Outputs
MeteorCNC provides total 8 isolated outputs. Each output provide up to 2A current & 24v
out as shown in Fig 2.2.2.Op1 to Op8 are Output led indicators.
Fig 2.2.2
Details of Outputs are given below.
Output No.
Function
Op1
Machine Lamp
On
Op2
Z-Axis Break
Op3
Spindle ON
Op4
Mist
Op5
Lubrication
Op6
Multi-Step 1
Op7
Multi-Step 2
Op8
Multi-Step 3
Note : 1. EX24 & EXGND must connect to turn On outputs
2. MeteorCNC will produce out 24v from outputs
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2.3 Analog Output
MeteorCNC provides one analog output which vary from 0-10v.This analog output will help
to run the spindle with on set frequency. To trigger VFD MeteorCNC have dedicated output
as Op3 as shown in Fig.2.3.1
Fig.2.3.1
2.4.Differential Pulse & Direction Outputs
MeteorCNC provides total 4 differential pulse & direction outputs with 500khz jitter free
pulsing for smooth motion.
Fig.2.4.1
Note : It is recommended to use shielded twisted pair cable for reduce noise & pulse
missed issues which occur at Drive’s end.
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2.5. Isolated Quadrature Encoder input with index
MeteorCNC provides quadrature encoder with index input.User can use MPG(manual pulse
generator) or any other type of encoder according to application. 5v are coming out from
MeteorCNC which can be use as supply voltage for encoder.
Fig.2.5.1
Note : It is recommended to use shielded twisted pair cable for reduce noise & pulse
missed issues which occur at Drive’s end.
2.6. Supply Voltage
MeteorCNC require 24v dc to start its operation. Please provide supply to both the side of
controller.
EX5 & EX24 led indicates external 5v & 24v working. 3.3v, 5v & M24 indicates 3.3v,5v & 24v
working.
Fig.2.6.1
Note : EX24 & EXGND must connect to Turn On outputs & run motors.
2.7. MeteorCOM
Connect the hand handle to MeteorCOM to perform the operations.
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Ch 3 : Menu System
MeteorCNC provides below menu in its systems.
1. MeteorCNC
2. Operations
3. Breakpoint Restore (Breakpoint Rstr)
4. Job Setup
5. Machine Setup
6. Diagnosis
7. Backup / Restore
1. MeteorCNC
Machine status is shown in this.
Fig.3.1.1
2. Operations
Home All: Do homing of all axis based on Home Seq.
Home Z: Do homing of Z Axis Only.
Home XY: Do homing of X & Y Simultaneously.
Home X: Do homing of X axis only.
Home Y: Do homing of Y axis only.
In this user can store .tap & .NGC from pen
Home Now
Home All
Home Z
Home XY
Home X
Home Y
Int.Memory
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In this user can see the file from inserted USB pen drive. User can
copy .NGC or .Tap file from pen drive & paste it in internal memory
of controller.
Goto WCS All : This will send X,Y & Z axis to origin of
WCS.
Goto WCS X: This will send X axis to origin of WCS.
Goto WCS Y: This will send Y axis to origin of WCS.
Goto WCS Z: This will send Z axis to origin of WCS.
Goto MCS All : This will send X,Y & Z axis to origin of
MCS.
Goto MCS X: This will send X axis to origin of MCS.
Goto MCS Y: This will send Y axis to origin of MCS.
Goto MCS Z: This will send Z axis to origin of MCS.
There are total 50(Tool_0 to Tool_49) tools can be set in the
configuration for machine operation. The operation will allow the
tool change operation manually.
User Can Select total 9 WCS from G54 to G59.3
USB Files
Goto WCS Org
Goto WCS All
Goto WCS X
Goto WCS Y
Goto WCS Z
Goto MCS Org
Goto MCS All
Goto MCS X
Goto MCS Y
Goto MCS Z
Tool Select
Select WCS
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3. Breakpt Rstr (Breakpoint Restore)
This functionality used to saved line number & axis position when power goes off.
MeteorCNC will store the data in following conditions
-During power failure in between running the program.
-User stop the design with stop button from hand handle or By pressing
Emergency Stop.
Shortcut keys to go to this SHIFT + ENTER.
4. Job Setup
User will send Z-axis to safe position by pressing Z=0 or XY=0. In
XY=0, Z-axis will move first & go to its defined Z safe height.
By turning ON the function, Machine will go to defined
Parked position after design finished.
User will defined X-axis parked position after design
finished.
User will defined X-axis parked position after design
finished.
User will defined X-axis parked position after design
finished.
This will shift X axis work offset & its unit is in mm.
This will shift Y axis work offset & its unit is in mm.
This will shift Z axis work offset & its unit is in mm.
Z Safe Height
Park Position
Park On/Off
X Position
Y Position
Z Position
Shift Offset
X Work Shift
Y Work Shift
Z Work Shift
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User will defined the goto WCS speed.
User will defined the continuous High Jog speed. User can
change the mode by pressing Jog Spd button (number 5).
User will defined the continuous Medium Jog speed. User
can change the mode by pressing Jog Spd button (number
5).
User will defined the continuous Low Jog speed. User can
change the mode by pressing Jog Spd button (number 5).
User will defined the Steps & its speed in Jog1 mode. User
can change the mode by pressing Jog Spd button (number
5).
User will defined the Steps & its speed in Jog2 mode. User
can change the mode by pressing Jog Spd button (number
5).
User will defined the Steps & its speed in Jog3 mode. User
can change the mode by pressing Jog Spd button (number
5).
User can defined Z Jog Speed in %.
Job Spd & Dist
Goto WCS Spd
Ct. Jog High
Ct. Jog Med
Ct. Jog Low
Jog1
Jog2
Jog3
Z Jog Speed
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This will flip X-side Gcode.
This will flip Y-side Gcode.
Turn this ON to bypass the program feed.
Feed value taken as per the setting.
This value will be used as feed if Ctrl feed feature is ON.
Turn this ON to bypass the program Spindle Speed.
Spindle Speed taken as per the setting.
This value will be used as Spindle Speed if Ctrl Speed feature
is ON.
User can use this speed when it operates spindle manually
by Spindle ON button.
This delay is used when spindle starts with M3 command.
Program will halt for defined time before executing further
command.
This is the max RPM at which spindle will run.
Feed Remp
Ctrl Feed
Feed
Ctrl Speed
Speed
Spindle Setup
Spindle Speed
Delay Time
Ctrl Feed
Max. Speed
Mirror Gcode
Mirror
X Mirror
Y Mirror
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Set the tool length offset for 50 tools for the machine
configuration. This will be used when tool compensation
will be applied by G43.
Set the tool diameter for 50 tools for the machine
configuration.
User can defined X-axis probe position.
User can defined Y-axis probe position.
User can defined Z-axis probe position.
User can enable the probe function by turning ON this
option.
5. Machine Setup
An Easy way to understand the Co-ordinate system in relation to CNC is using Right
Hand Rule(RHR).
RHR : Hold your hand out palm up with your thumb & index finger pointed outwards
& your middle finger pointed upwards. Place your hand in front of CNC machine,
aligned with the machine’s spindle & you will see the axes line up perfectly.
Tool Setup
Z offset
Tool Diameter
Touch Probe
X probe pos
Y probe pos
Z probe pos
Start probe
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When user enter in this menu, system will ask Password for further access. User can
ask the password to manufacturer or distributer or support service.
1. Pulse / mm : This is scaling factor of number of pulses to be generated by
the MeteorCNC to move axis by 1mm. please refer below examples for
better understanding.
Eg.1 : Drive PPR : 4000 & Ball screw pitch : 5 mm
Pulse/mm (scale) = Drive PPR / Ball screw pitch = 4000/5 = 800
Eg.2 : Drive PPR : 4000 & Pinion Dia : 10
Pulse / mm (scale ) = Drive PPR / (pi*pinion dia) = 4000 / (3.14*10)
=127.3888
Consider gear box of 10 is connected after above mechanism than
formula will be
Pulse / mm (scale) = [Drive PPR / (pi*pinion dia)] * gear box
= [4000/3.14*10] * 10
= 1273.88
Axis Setup
X-axis
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Eg.3 : Drive PPR : 4000 & 1:4 ratio given of axis
Pulse/mm (scale) = Drive PPR * ratio = 4000 * (1/4) = 1000
2. Backlash : Backlash compensation value cab be used to make up for small
deficiencies in the hardware used to drive an axis.
3. Pos Soft Limit : The maximum positive soft limit for axis motion, when this
limit is exceeded the controller aborted the operation.
4. Neg Soft Limit : The maximum negative soft limit for axis motion, when this
limit is exceeded the controller aborted the operation.
5. Max Acc : Maximum acceleration for this axis is machine per unit second
squared.
6. Max Spd : Maximum velocity for this axis in machine unit per second.for
better understanding refer the example
Eg.1 : Motor Max speed : 3000 RPM = 3000/60 = 50rps
Pitch : 20
Max spd (axis) = (3000/60) * 20 = 1000 rps
7. Homing Spd : Initial homing velocity in machine per unit second. sign
denotes the direction of travel. A value ‘0’ means assume that the current
location is home position for the machine.
8. Home Sense Spd : Homing velocity in machine unit per second to the home
switch latch position. sign denotes the direction of travel.
9. Homing Sequence : This function is used to defined “Home All”
sequence.starts at 0 & no number may be
skipped.if left out or set to -1 the joint will not be homed by
“Home All ” function.More than one axis can be homed at the same time.
Note : Above all settings are same for other three axes also
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1. Max Feed Override : The maximum feed override the user may select. 1.2
means 120% of the programmed feed rate.
2. Max Spindle Override : The maximum spindle override the user may select.
1.0 means 100% of the programmed spindle speed.
3. Min Spindle Override : The minimum spindle override the user may select.
0.5 means 50% of the programmed spindle speed.
Note : This is useful as it’s dangerous to run a program with a too low
spindle speed.
User can enable this feature which will ask “Homing Permission” on the
start of the controller.
1. On Delay : This will keep Lubrication ON for specified time in seconds
during cycle run.
2. Off Delay : This will keep Lubrication OFF for specified time in seconds
during cycle run.
User can change the machine setup password if he knows the old
password.
6. Diagnosis
Shows the current program version which is running in MeteorCNC.
This is used diagnosis the handle’s keys are properly working or not.
Speed Setup
StartUp Home
Lubrication
Change
password
Version
Keypad Check
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This is used to check the controller’s status like E-stop, Machine
Status , Current WCS, Tool offset, Tool number etc.
G52 offset of X,Y and Z axis for selected WCS.
G92 offset of X,Y and Z axis.
Length offset of X,Y and Z axis.
It will show the frequency of X,Y,Z & A axis.
Error history of any error that might have occurred during any
operations. Upto 15 error history can be display.
This will show the total space in the controller. User can store file up
to 500MB.
This will clear error log of the controller.
Displays status of all 16 inputs. It will display ON/OFF based on
inputs signal is present or not.If any input is present then
respective LED in red colour will turn ON.
Force the any outputs to On/OFF for checking the outputs manually.
When any output is turned On then respective LED in green colour
will turn On.
After finishing trial cycles Controller will ask for Unlock cycle key.
User need to call manufacturer or dealer for this key.
Machine State
G52 Offset
G92 Offset
G43 Offset
Axes Freq
Running Error
Disk Space
Clear Log
Inputs
Outputs
Unlock Cycles
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Ch 4 : KeyPad Details
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Key Icon
Key Name
Function
X+ / number input 6
X-axis positive jog;Input number of 6.
Shift + key 6 shortcut for Mirror Code
X- / number input 4
X-axis negative jog;Input number of 4.
Y+ / number input 8
Y-axis positive jog;Input number of 8.
Y- / number input 2 / Touch
Probe for tool
Y-axis negative jog;Input number of 2.
Shift + key 2 is short cut for Touch probe
functionality for tools Shift + key2
shortcut for Touch Probe
Z+ / number input 9
Z-axis positive jog;Input number of 9.
Z- / number input 3
Z-axis negative jog;Input number of 3.
A+ / number input 7
A-axis positive jog; Input number of 7.
A- / number input 1
A-axis negative jog; Input number of 1.
Menu / Error Screen
Entering into the Menu OR Shift + Err Scr
is shortcut key to goto Error screen.
File / MPG operation.
Internal memory files to select program
stored Shift + file shortcut for MPG
jogging operation
Pause/Resume
To Pause the processing ; And Resume
key to resume where the processing
stop. Resume for resume from Pause
state.
Stop/Esc
To stop processing ; Esc key to
cancellation of selection and get out of
menu.
Start/Enter
To start processing ; Enter key to enter
inside the menu Shift + Enter shortcut
for BreakPt Rstr operation

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