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Accelus Robotics MeteorCNC User manual

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MeteorCNC - Made In India
User Manual v1.7
CNC Controller Specialist
Index
No.
Topic
Page No.
1
Introduction
1
2
Wiring Details
2
3
Menu System
7
4
KeyPad Details
17
CNC Controller Specialist
1 | P a g e
Ch 1 : Introduction
MeteorCNC providing upto four axis (X,Y,Z & 4th) upto 550khz Differential Pulse &
Direction Outputs for smooth motion. With 16 digital inputs & 8 digital outputs, one analog
output(0-10v) signal for spindle speed control & one optically isolated quadrature encoder
input with index.
Facilities like USB pendrive for interface for easy file loading with internal storage capacity
of 1GB of user files.
Network Connection available for file copying over network PC & providing remote support.
Provided handheld with easy to use interface for operation handling.
CNC Controller Specialist
2 | P a g e
Ch 2 : Wiring Details
CNC Controller Specialist
3 | P a g e
2.1 Inputs
MeteorCNC provides total 16 Isolated Inputs. User can use either NPN or PNP signal inputs
as shown in Fig.2.1.1. IP1 to IP16 are Input led indicators.
Fig. 2.1.1
Details of Inputs are given below.
Input No.
Function
INPUT 1
E-Stop
INPUT 2
X-axis Home Input
INPUT 3
Y-axis Home Input
INPUT 4
Z-axis Home Input
INPUT 5
4th -axis Home Input
INPUT 6
X-axis Drive Error
Input
INPUT 7
Y-axis Drive Error
Input
INPUT 8
Z-axis Drive Error
Input
INPUT 9
4th -axis Drive Error
Input
INPUT 10
X-Limit +
INPUT 11
X-Limit -
INPUT 12
Y-Limit +
INPUT 13
Y-Limit -
INPUT 14
Z-Limit +
INPUT 15
Z-Limit -
INPUT 16
Cycle Start Input
CNC Controller Specialist
4 | P a g e
2.2 Outputs
MeteorCNC provides total 8 isolated outputs. Each output provide up to 2A current & 24v
out as shown in Fig 2.2.2.Op1 to Op8 are Output led indicators.
Fig 2.2.2
Details of Outputs are given below.
Output No.
Function
Op1
Machine Lamp
On
Op2
Z-Axis Break
Op3
Spindle ON
Op4
Mist
Op5
Lubrication
Op6
Multi-Step 1
Op7
Multi-Step 2
Op8
Multi-Step 3
Note : 1. EX24 & EXGND must connect to turn On outputs
2. MeteorCNC will produce out 24v from outputs
CNC Controller Specialist
5 | P a g e
2.3 Analog Output
MeteorCNC provides one analog output which vary from 0-10v.This analog output will help
to run the spindle with on set frequency. To trigger VFD MeteorCNC have dedicated output
as Op3 as shown in Fig.2.3.1
Fig.2.3.1
2.4.Differential Pulse & Direction Outputs
MeteorCNC provides total 4 differential pulse & direction outputs with 500khz jitter free
pulsing for smooth motion.
Fig.2.4.1
Note : It is recommended to use shielded twisted pair cable for reduce noise & pulse
missed issues which occur at Drive’s end.
CNC Controller Specialist
6 | P a g e
2.5. Isolated Quadrature Encoder input with index
MeteorCNC provides quadrature encoder with index input.User can use MPG(manual pulse
generator) or any other type of encoder according to application. 5v are coming out from
MeteorCNC which can be use as supply voltage for encoder.
Fig.2.5.1
Note : It is recommended to use shielded twisted pair cable for reduce noise & pulse
missed issues which occur at Drive’s end.
2.6. Supply Voltage
MeteorCNC require 24v dc to start its operation. Please provide supply to both the side of
controller.
EX5 & EX24 led indicates external 5v & 24v working. 3.3v, 5v & M24 indicates 3.3v,5v & 24v
working.
Fig.2.6.1
Note : EX24 & EXGND must connect to Turn On outputs & run motors.
2.7. MeteorCOM
Connect the hand handle to MeteorCOM to perform the operations.
CNC Controller Specialist
7 | P a g e
Ch 3 : Menu System
MeteorCNC provides below menu in its systems.
1. MeteorCNC
2. Operations
3. Breakpoint Restore (Breakpoint Rstr)
4. Job Setup
5. Machine Setup
6. Diagnosis
7. Backup / Restore
1. MeteorCNC
Machine status is shown in this.
Fig.3.1.1
2. Operations
Home All: Do homing of all axis based on Home Seq.
Home Z: Do homing of Z Axis Only.
Home XY: Do homing of X & Y Simultaneously.
Home X: Do homing of X axis only.
Home Y: Do homing of Y axis only.
In this user can store .tap & .NGC from pen
Home Now
Home All
Home Z
Home XY
Home X
Home Y
Int.Memory
CNC Controller Specialist
8 | P a g e
In this user can see the file from inserted USB pen drive. User can
copy .NGC or .Tap file from pen drive & paste it in internal memory
of controller.
Goto WCS All : This will send X,Y & Z axis to origin of
WCS.
Goto WCS X: This will send X axis to origin of WCS.
Goto WCS Y: This will send Y axis to origin of WCS.
Goto WCS Z: This will send Z axis to origin of WCS.
Goto MCS All : This will send X,Y & Z axis to origin of
MCS.
Goto MCS X: This will send X axis to origin of MCS.
Goto MCS Y: This will send Y axis to origin of MCS.
Goto MCS Z: This will send Z axis to origin of MCS.
There are total 50(Tool_0 to Tool_49) tools can be set in the
configuration for machine operation. The operation will allow the
tool change operation manually.
User Can Select total 9 WCS from G54 to G59.3
USB Files
Goto WCS Org
Goto WCS All
Goto WCS X
Goto WCS Y
Goto WCS Z
Goto MCS Org
Goto MCS All
Goto MCS X
Goto MCS Y
Goto MCS Z
Tool Select
Select WCS