SIGMA TEK SR 011 User manual

SR 011
S-DIAS DC Motor Module
Technical Manual
Date of creation: 20.03.2019
Version date: 20.03.2019
Article number: 20-029-011-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2019
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for
technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.

S-DIAS DC MOTOR MODULE SR 011
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S-DIAS DC-Motor Module SR 011
with1 DC motor output stage +50 V/5 A
1 brake chopper
1 incremental encoder input switchable RS422/TTL
2 Enable inputs +24 V/3 mA/0.5 ms with STO function
(not EG type tested)
1 digital output +24 V/0.5 A/short-circuit protected
The S-DIAS motor output module SR 011 allows the connection of DC
brush motors with a phase current up to 5 A. The operating modes PWM
control, current and speed regulation via IxR compensation, as well as
speed and position regulation via incremental encoder are supported.
The integrated brake chopper provides the connection for an external
regen resistor, with which excess energy generated by the braking process
of the motor and fed back to the motor supply, can be dissipated.
The incremental encoder input, which supports RS422 as well as TTL
encoders, is provided for position feedback.
With the two Enable inputs, the Safety function STO is implemented
(not EG type tested).
The module also has a short-circuit proof digital output (+24 V/0.5 A).
The +24 V supply voltage for the digital in- and outputs, as well as the incremental encoder
supply are monitored for under voltage.

SR 011 S-DIAS DC MOTOR MODULE
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Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Manual ........................................5
1.2 Contents of Delivery.....................................................................5
2Basic Safety Guidelines......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................7
2.3 General Safety Guidelines...........................................................8
2.4 Guidelines......................................................................................9
2.4.1 EU Conformity Declaration..................................................................9
2.5 Safety-Relevant Parameters........................................................9
3Technical Data .......................................................................10
3.1 DC Motor Output Specifications ...............................................10
3.2 Brake Chopper Specifications...................................................11
3.3 Incremental Encoder Input ........................................................12
3.4 STO Enable Input Specifications ..............................................13
3.5 Digital Output Specifications.....................................................13
3.6 Electrical Requirements.............................................................14
3.7 Miscellaneous .............................................................................16
3.8 Environmental Conditions.........................................................16
4Mechanical Dimensions........................................................17
5Connector Layout..................................................................18

S-DIAS DC MOTOR MODULE SR 011
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5.1 Status LEDs.................................................................................19
5.2 Applicable Connectors...............................................................20
5.3 Label Field ...................................................................................21
6Wiring.....................................................................................22
6.1 Wiring Example...........................................................................22
6.2 Note..............................................................................................23
7Additional Safety Information ..............................................24
7.1 STO...............................................................................................27
7.2 Function.......................................................................................28
7.3 Function Test ..............................................................................29
8Wiring Examples ...................................................................30
8.1 Performance Level e, Category 4 or SIL 3 –Safety-SPS ........30
8.2 Performance Level e, Category 3 or SIL 3 –Safety-SPS ........32
8.3 Performance Level e, Category 4 or SIL 3 –Conventional.....34
8.4 Performance Level e, Category 2 or SIL 2 –Safety-SPS ........36
9Transport/Storage.................................................................37
10 Mounting................................................................................38
11 Maintenance...........................................................................40
11.1 Maintenance................................................................................40
11.2 Repair...........................................................................................40

SR 011 S-DIAS DC MOTOR MODULE
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12 Disposal..................................................................................41

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1 Introduction
1.1 Target Group/Purpose of this Manual
This manual contains all information required for operating the SR 011.
This manual is intended for:
•Project planners
•Technicians
•Configurators/commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found on
our website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
For our support hotline and business hours, please visit our website.
1.2 Contents of Delivery
1x SR 011
4x opposing connector
This document can be downloaded from our website.
Additional documents may be included with delivery.

SR 011 S-DIAS DC MOTOR MODULE
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2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger mes-
sages, as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès im-
médiat ou des blessures graves s’il n’est pas évité
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
CAUTION
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Hot surface warning
Avertissement de surface chaude
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques

S-DIAS DC MOTOR MODULE SR 011
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Provides user tips, informs of special features and identifies especially im-
portant information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.
2.2 Disclaimer
The contents of this document were prepared with the greatest care. How-
ever, deviations cannot be ruled out. This document is regularly checked and
required corrections are included in the subsequent versions. The machine
manufacturer is responsible for the proper assembly, as well as device con-
figuration. The machine operator is responsible for safe handling, as well as
proper operation.
The current document can be found on our website. If necessary, contact our
support.
Subject to technical changes,which improve the performance of the devices.
The following documentation is purely aproduct description. It does notguar-
antee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instructions
and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sec-
tions, as well as technical regulations, must therefore be observed.

SR 011 S-DIAS DC MOTOR MODULE
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2.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of a
product.
This manual must therefore be accessible in the vicinity of the machine since
it contains important instructions.
This technical documentation should beincluded in the sale, rental or transfer
of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for refer-
ence.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the provi-
sions of the 2006/42/EG guidelines is correct. As long as the machine with
which the with the device should be used does not comply with the guideline,
operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK only.
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!