Access PowerKit User manual

POWERKIT Installation and User Manual
Revised: October 28, 2020

2POWERKIT Installation and User Guide
TABLE OF CONTENTS
QUICK START .......................................................................................................................... 3
ABOUT POWERKIT: A Plug-and-Pay Battery Analyzer ..................................................... 3
FEATURES............................................................................................................................ 3
PACKAGE CONTENTS......................................................................................................... 3
INSTALLATION......................................................................................................................... 4
INSTALLING THE POWERKIT.............................................................................................. 4
INSTALLING THE TEMPERATURE SENSOR...................................................................... 4
USER GUIDE............................................................................................................................. 4
CHANGING SETTINGS......................................................................................................... 6
SUPPORT ................................................................................................................................. 7

3POWERKIT Installation and User Guide
QUICK START
ABOUT POWERKIT: A Plug-and-Pay Battery Analyzer
A powerful tool designed specifically for OEMs and dealers to identify and troubleshoot battery problems
for their electric equipment fleets. Avoid common battery issues and ensure optimal performance by
proactively measuring voltage, current, AMP hours and temperature.
FEATURES
•Battery State of Charge (SoC)
•Low Water Alarm
•Temperature Monitoring
•Maintenance Notifications
•Engine Run & Idle Time
•Wireless Data Transfer
•5-min easy plug-and-play
PACKAGE CONTENTS
COMPONENTS INCLUDED:
•PowerKit
•Current Sensor
•Temperature Sensor
TOOLS REQUIRED
•Screwdriver
•Drill
•Wrench (on some installations)

4POWERKIT Installation and User Guide
INSTALLATION
INSTALLING THE POWERKIT
INSTALLING THE TEMPERATURE SENSOR
Step 1: Plug connector labeled ‘To Battery’ on the
PowerKit, to corresponding connector on equipment
leading to the equipment’s battery.
Step 2: Plug connector labeled ‘To Lift’ on the PowerKit,
to corresponding connector leading to the lift.
PowerKit comes with a temperature sensor that gets
inserted in a battery cell.
Step 1: To install the temperature sensor between
the cells, locate 2 battery cells that have a large gap
between them.
Step 2: Next, insert the temperature sensor at least
5 inches down between the cells.

5POWERKIT Installation and User Guide
USER GUIDE
LED Function
Color
Rate
Alarm
Red
Steady ON when any alarm is
present except Low Water
Low Water
Red
Steady ON when low water
alarm is present
Battery Charging
Amber
Steady ON when charging
Battery Discharging
Red
Steady ON when Discharging
Battery Available
Green
If battery is conventional:
Steady ON when battery is
ready to be used after cooling
stage is complete, even when it
is discharging. Flashing when
battery is cooling.
If battery is fast charge:
Flashing when not paired and
seeing RSMC’s broadcasts
Steady ON when paired with
RSMC
Communication
Green
Flashing at a 2-sec rate when
communication is good between
CellTrac and AssetPro Flashing
at a ½ sec rate when
communication is not
established, or it is dropped
between CellTrac and AssetPro.
The PowerKit is essentially a CellTrac with added ease of installation and thus the user interactions
remain the same. The CellTrac LEDs indicate current state of the CellTrac.
The following table summarizes their function:

6POWERKIT Installation and User Guide
CHANGING SETTINGS
Easily change the battery parameters using the following steps.
Step 1: On AssetPro application, navigate to “Configuration”→Settings using side bar.
Step 2: Select the unit you wish to edit and click ‘Filter’.
Step 3: Change the Voltage and AH Capacity of the battery.
Step 4: Select ‘Alarm’ tab and change Over/Low voltage alarm thresholds.
a. Over Voltage = max charge voltage per cell multiplied by the # of cells.
b. Low Voltage = min charge voltage per cell multiplied by the # of cells.
Step 5: Select the “Charging Profile”tab.

7POWERKIT Installation and User Guide
Step 6: Change AH to Full Charge by:
a. AH to full charge = .8 x battery capacity (AH)
Step 7: Change AH to Equalization by:
a. AH to equalization = 4 x battery capacity (AH)
Step 8: Select ‘Save’ at bottom of page.

SUPPORT
Phone
908-789-8700
Email
For orders: orde[email protected]
For support: [email protected]
Website
theaccessway.com/contact-us