molex Milli-Grid Dual row 87568 Series User manual

IDT Ribbon Cable Hand Tool Module
Doc No: ATS-621002000 Release Date: 09-25-9 UNCONTROLLED COPY Page 1 of 4
Revision: F Revision Date: 0 -13-0
IDT Ribbon Cable Module
Operating Instruction for
2 0mm Milli-Grid™ Dual row 87568 Series
Order No 62100-2000
FEATURES
% This IDT Ribbon Cable Module is used with the 63600-047 Pistol Power Handle and the 11-31-3337 Power
Adapter. It is also used in the 62100-3200 Manual Press.
% It is a simple design for easy termination of flat ribbon cable into the Molex 2.0mm Mill-Grid™ IDT Dual Row
connector, 756 Series, with or without the optional polarizing key and locking ramp.
% The tool is easily adjusted for circuit sizes from 10 to 50.
% An adjustable cable stop allows the operator to consistently produce quality “Feed-To”, “Feed-Through”, or
“Daisy Chain” type harnesses.
% The module by itself measures 32mm (1.26”) by 37mm (1.45”) by95mm (3.74”) and weights 0.22 kg (0.50 lb).
SCOPE
Products: 2.00mm (.079") Pitch Mill-Grid™ Cable-to-Board Receptacle, Dual Row, IDT
Series number 87568
Circuit Size Receptacle Order Number
756 -1011 756 -1043 756 -1053 756 -1063 756 -1073 756 -10 1 756 -10 3 756 -1093
10 756 -1012 756 -1044 756 -1054 756 -1064 756 -1074 756 -10 2 756 -10 4 756 -1094
756 -1243 756 -1263 756 -1273 756 -12 1 756 -12 3 756 -1293
12 756 -1244 756 -1264 756 -1274 756 -12 2 756 -12 4 756 -1294
756 -1443 756 -1463 756 -1473 756 -14 1 756 -14 3 756 -1493
14 756 -1444 756 -1464 756 -1474 756 -14 2 756 -14 4 756 -1494
756 -1643 756 -1663 756 -1673 756 -16 1 756 -16 3 756 -1693
16 756 -1644 756 -1664 756 -1674 756 -16 2 756 -16 4 756 -1694
756 -2011 756 -2043 756 -2063 756 -2073 756 -20 1 756 -20 3 756 -2093
20 756 -2012 756 -2044 756 -2064 756 -2074 756 -20 2 756 -20 4 756 -2094
756 -2243 756 -2263 756 -2273 756 -22 1 756 -22 3 756 -2293
22 756 -2244 756 -2264 756 -2274 756 -22 2 756 -22 4 756 -2294
756 -2411 756 -2443 756 -2463 756 -2473 756 -24 1 756 -24 3 756 -2493
24 756 -2412 756 -2444 756 -2464 756 -2474 756 -24 2 756 -24 4 756 -2494
756 -2643 756 -2663 756 -2673 756 -26 1 756 -26 3 756 -2693
26 756 -2644 756 -2664 756 -2674 756 -26 2 756 -26 4 756 -2694
756 -3043 756 -3063 756 -3073 756 -30 1 756 -30 3 756 -3093
30 756 -3044 756 -3064 756 -3074 756 -30 2 756 -30 4 756 -3094
756 -3411 756 -3443 756 -3463 756 -3473 756 -34 1 756 -34 3 756 -3493
34 756 -3412 756 -3444 756 -3464 756 -3474 756 -34 2 756 -34 4 756 -3494
756 -3643 756 -3663 756 -3671 756 -3673 756 -36 2 756 -36 4 756 -3694
36 756 -3644 756 -3664 756 -3672 756 -3674 756 -36 3 756 -3693
756 -4011 756 -4043 756 -4063 756 -4073 756 -40 1 756 -40 3 756 -4093
40 756 -4012 756 -4044 756 -4064 756 -4074 756 -40 2 756 -40 4 756 -4094
756 -4411 756 -4443 756 -4463 756 -4473 756 -44 1 756 -44 3 756 -4493 756 -7003
44 756 -4412 756 -4444 756 -4464 756 -4474 756 -44 2 756 -44 4 756 -4494 756 -7004
756 -5011 756 -5043 756 -5063 756 -5073 756 -50 1 756 -50 3 756 -5093
50 756 -5012 756 -5044 756 -5064 756 -5074 756 -50 2 756 -50 4 756 -5094

IDT Ribbon Cable Hand Tool Module
Doc No: ATS-621002000 Release Date: 09-25-9 UNCONTROLLED COPY Page 2 of 4
Revision: F Revision Date: 0 -13-0
CABLE GUIDES
Figure 2
62100-2000 MODULE
END STOP
LOCKING SCREW
ADJUSTABLE
STOP
CABLE STOP
11
-
31
-
3337
POWER ADAPTER
RATCHET
RELEASE PAWL
Figure 1
(HANDLE AND ADAPTER ARE NOT INCLUDED)
62100
-
2000
MODULE
63600
-
0478
PISTOL HANDLE
SIDE LOAD ANVIL
WITH PEGS (11-32-8177)
INCLUDED WITH
62100-2000
62100
-
2000
MODULE
11
-
31
-
3337
ADAPTER
STOPS
Figure 3
10 CIRCUIT
CONNECTOR
(SMALLEST)
50 CIRCUIT
CONNECTOR (LARGEST)
Figure 4
ADJUSTABLE
STOP
M2 5
S
HCS
DESCRIPTION
Installation
1. Replace the anvil on the power adapter with the 11-32- 177 anvil, included in this kit.
2. Next, install the 62100-2000 IDT Ribbon Cable Module into the 11-31-3337 Power Adapter.
3. Then install the 63600-047 Pistol Power Handle to the Power Adapter by following these steps:
a. Rotate the two (2) stops on the power adapter pegs so they are in line with the pegs. See Figure 3.
b. Slide the hand tool module onto the power adapter.
c. Rotate the stops back into stop position. See Figure 1.
d. Align this assembly with the handle; push the adapter down onto the handle until the stop on the adapter
is firmly seated in the groove on the handle.
Nest Adjustment
1. To adjust the nest for correct connector size, loosen the M2.5 SHCS in the adjustable stop and slide the stop
away from the end stop.
2. Place the proper connector into the nest against the end stop. See Figure 4.

IDT Ribbon Cable Hand Tool Module
Doc No: ATS-621002000 Release Date: 09-25-9 UNCONTROLLED COPY Page 3 of 4
Revision: F Revision Date: 0 -13-0
3. Slide the adjustable stop to the connector just tight enough to hold the
connector in position without making it difficult to remove.
4. Retighten the M2.5 SHCS.
5. Molex recommends trying several connectors to be sure of a proper fit.
Cable Stop Adjustment
1. For “Feed-To” harnesses, loosen the M3 BHCS and slide the cable
stop to the up position. Retighten the screw.
2. For “Feed-Through” or “Daisy-Chain” type harnesses, loosen the M3
BHCS and slide the cable stop to the down position
3. Retighten the screw. See Figure 5.
Termination Height Adjustment
All connector should be terminated to a final height of 9.13mm ± .10.
1. To adjust the termination height, remove the two (2) screws that lock the notched wheels on the backside of
the power adapter.
2. Turn the two (2) wheels, shown in Figure 6 an equal amount. Clockwise to decrease the termination height,
or counterclockwise to increase the height. One (1) notch is .05mm (.002”). See drawing SD- 756 -003 for
details.
3. When the correct height is achieved, replace the two (2) locking screws.
LOCKING
SCREW (2)
Figure 6
NOTCHED
WHEEL (2)
M3 BHCS
CABLE STOP IN
UP POSITION
Figure 5
CABLE STOP IN
DOWN POSITION

IDT Ribbon Cable Hand Tool Module
Doc No: ATS-621002000 Release Date: 09-25-9 UNCONTROLLED COPY Page 4 of 4
Revision: F Revision Date: 0 -13-0
Figure 8
CABLE IN ‘FEED THROUGH’
OR ‘DAISY CHAIN’ POSITION
CABLE IN ‘FEED TO’ POSITION
CABLE STOPS HERE
OPERATION
1. Slide the IDT Ribbon Cable Module out to the
load/unload position.
2. Load the proper connector making sure the
lower housing is facing up.
3. Push the IDT Ribbon Cable Module into the
termination position. See Figure 7.
4. Load the cable making sure it is locating in the
cable guides and sliding it into the connector
assembly until it contacts the cable stop, or
until it is at the correct length. See Figure .
5. Terminate the connector onto the cable by
squeezing the tool handle until the ratchet
releases allowing the tool to open. See Figure
1. There is a full cycle ratchet mechanism. Should this tool jam the ratchet mechanism will prevent the
handle from being released before the termination is complete, and the cycle will not be completed. Use the
ratchet release shown in Figure 1 to reset the hand tool.
6. Slide the IDT Ribbon Cable Module out and remove the assembly.
REPAIR POLICY
Molex does not repair the IDT Ribbon Cable Module. If the module, handle, or power adapter becomes damaged,
a new tool must be purchased. Hand tools are intended for prototyping or portable termination applications. They
are not intended for continuous duty production.
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Figure 7
62100
-
2000
MODULE
SLIDE MODULE IN
LOAD CONNECTOR
62100
-
2000 MODULE
SLIDE MODULE OUT