ACCO Brands ACCOLIFT CLH User manual

JUN.2017
ELECTRIC CHAIN HOIST
71965-02
AUG.2018

3
9
20
21
24
32
34
1.1. Mechanism group
1.2. Working environment data
1.3. Hook Suspension Series, (three phase)
* Specification & Dimensions
1.3.1 Motor Trolley mounted series (three phase)
* Specification & Dimensions
1.4. Hook Suspension Series, (single phase)
* Specification & Dimensions
1.4.1 Motor Trolley mounted series (single phase)
* Specification & Dimensions
1.5. Low Headroom Series
* Specification & Dimensions
4.1. Checking of product
4.2. Installation process
4.2.1. Checking of electricity
4.2.2. Installation of "Bolt with vent hole"
4.2.3. Installation of Chain Container to hoist body
4.2.4. Oil lubrication on load chain and onto chain container
* Maximum Chain-Lift-Length, according to each Chain Container
4.2.5. Checking Load Chain after installation
4.2.6. Incorrect Phase Checking
4.3 Installation of the motor trolley mounted series
4.3.1 How to install trolley on the runway I-Beam.
* parts to adjust i-beam width
* how to set up the i-beam width of motor trolley
* applied collar numbers for each trolley capacity on i-beam.
4.3.2 How to connect electric power source
4.4. Install start up
6.1. Electrical connection
6.2. Chain container
* How to install Chain Container
6.3. Chain stopper in the chain container
6.4. Chain stopper rubber bumper
6.5. Load chian
6.5.1. Measurment of Wear and Replacement of the chain
6.5.2. Checking chain alignment (the welded part outward from the center)
6.6. Hook
6.6.1. Measurement of the wear on the hooks
3.1. Warning and Caution
3.2. Name plates and labels on products.
2.1. Trolley series and Classification of electric wiring
Features
General description of manual
Safety precautions
Installation
Maintenance and servicing
Precaution during operation

4
6.6.2. Chain fixing pin on the bottom hook
6.7. Load sheave and Chain guide
6.8. Brake operation.
6.9. Motor
6.9.1 Motor rating of hoist and Trolley
6.10. DoubleAction Over-winding Limiter (built-in inside)
6.11. Push Button Pendant Switch
8.1 Exploded View of CH Parts
(2330010, 2330020, 2330040)
8-2 Exploded View of CH Parts
(2230010, 2230020, 2230040 & 2230010-VFD, 2230020-VFD, 2230040-VFD)
8-3 Exploded View of CH Parts
(2330010-VFD, 2330020-VFD, 2330040-VFD)
8-4 Exploded View ofTrolley Parts
(2230110, 2230120, 2230140 & 2230110-VFD, 2230120-VFD, 2230140-VFD)
(2330110, 2330120, 2330140 & 2330110-VFD, 2330120-VFD, 2330140-VFD)
8-5 Exploded View of Low Headroom Series
8-6 Part list
- CH part & TROLLEYpart
Electric connection drawing
9-1 operating hoist
9-2 push button control for inverter hoist
9-3 trial operation.
9-4 inverter parameter settings
9-5 display and control keys
9-6 viewing and editing parameters
electric connection drawing
12-1 How to install Lug Mount Plain trolley on the run way I-Beam
12-2Applied Collar Numbers for Each Trolley Capacity on I-Beam
7.1. Recommended periodic maintenance and inspection table
7.2. Lubrication
7.3. Recommended Technical Support for Various Spare Parts
7.4. Troubleshooting
Preventive maintenance
Parts illustration
Inverter(powerflex 523 adjustable frequency AC drive)
Motor Voltage change(important)
Hour/Count Meter.
Lug Mount Plain Trolley kit
9.
10.
11.
12.
76
91
92
93
46
43

5

6
Double
Monorails (with Underhung Trolley or Bridge);and Cranes and

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Standard

8

9
hoists feature lower headroom than conventional hoists. Due to their compact size
these hoists fit well into jib crane and light rail applications. These hoists are available for single-phase
and three-phase applications. Careful consideration has been given to optimize performance.
All hoists are equipped with quality parts and mechanisms to provide proper lifting and traversing
of the load. Components undergo numerous tests and inspections, while our production processes
meet stringnet quality requirements.
cone brake
Upper Limit Switch prevents over-lifting of chain
Electric Chain Hoists are allocated to mechanism groups in accordance with the
following regulations. Under the allowance of the following mechanism groups, the hoist should
be operated and should not exceed the nominal values. On each identification plate, the following
is indicated.
Hook suspension chain hoist <3 phase> : FEM9.511(Hoist = FEM 2m 40% ED)
Hook suspension chain hoist <1 phase> : FEM9.511(Hoist = FEM 2m 30%ED)
Average operating period per day (h)Load group
Light
k 0.50
Medium
0.50 k 0.63
Heavy
0.63 k 0.8
Very Heavy
0.8 k 1.00
2
1
0.5
0.25
2-4
1-2
0.5-1
0.5
4-8
2-4
1-2
0.5-1
8-16
4-8
2-4
1-2
16
8-16
4-8
2-4
-
16
8-16
4-8

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electric chain hoists should be operated under the allowance of the above FEM
determination. The above mechanism group is valid for the entire period of operation, and
for reasons of operational safety, hoists shall not be operated outside these recommendations.

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1.3. Hook Suspension Series (THREE PHASE)
Specifications
VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460
V 208-230 460 208-230 460 208-230 460 208-230 460 208-230 460 208-230 460
KW(HP)
Load chain dia(inch)xChainfall Lines
Net weight lbs
Weight for additional 1ft lift lbs
2230040
Model
20
18
2230010 2230020
Lifting motor
Capacity(WLL) ton
Standard lift ft
Pushbutton cord length ft
Lifting speed fpm
0.280"x1 0.280"x2 0.280"x1 0.280"x2
2230020 2230040
1/2t 1t 2t 1/2t 1t 2t
2230010
27/9 13/4 17 9
1.8(2.4) 1.5(2.0)
181 168148 134
0.67 0.671.34 1.34
VFD Control Single Speed

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2230010 2230020 2230040
Model
VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460
2230010 2230020 2230040
A 23.9 23.9 20.7 20.7
B 10.4 10.4 10.4 10.4
C 13.5 13.5 10.3 10.3
D13 1310.710.7
* H : minimum headroom E 5.8 7.8 5.8 7.8
* Hook is produced by the F 7.2 5.2 4.9 2.9
hot forging process and M 1.38 2.1 1.38 2.1
has ±2% variation from H 15.8 26.8 15.8 26.8
nominal dimension. L 15.2 19.3 13.8 17.9
VFD Control
Single Speed
VFD Control Single Speed

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1.3.1 Motor Trolley Mounted Series(Three phase)
Specifications (Three phase)
VFD CONTROL SINGLE SPEED
2230110 2230120 2230140
Model
VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460 2230110 2230120 2230140
Capacity(WLL) ton 1/2t 1t 2t 1/2t 1t 2t
Standard lift ft 20
Pushbutton cord length ft 18
Lifting speed fpm 27/9 13/4 17 9
Traversting speed fpm 75/25 36
V 208-230 460 208-230 460 208-230 460 208-230 460 208-230 460 208-230 460
Lifting motor KW(HP) 1.8(2.4) 1.5(2.0)
V 208-230 460 208-230 460 208-230 460 208-230 460 208-230 460 208-230 460
Traversing motor KW(HP) 0.4(0.54)
Load chain dia(inch)xChainfall Lines 0.280"x1 0.280"x2 0.280"x1 0.280"x2
Net weight Ibs 231 280 220.5 269
I-beam flange width 3.25-12
I-beam curve radius 31.5
Weight for additional 1foot lift Ibs 0.67 1.34 0.67 1.34

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VFD Control
Single Speed
VFD CONTROL SINGLE SPEED
2230110 2230120 2230140
Model
VFD-230 VFD-460 VFD-230 VFD-460 VFD-230 VFD-460
2230110 2230120 2230140
A 18.7+W 18.9+W 16.7+W 16.9+W
B 10 10.1 10 10.1
C 8.7 8.8 6.7 6.8
D 5.8 7.8 5.8 7.8
E 7.2 5.2 4.9 2.9
* The figure B* can be calculated F 11.8 12.4 11.8 12.4
* = 1/2X(width(mm) of the traversing rail)
G 4.4 4.9 4.4 4.9
H 17.6 26 17.6 26
* H : minimum headroom
I 10.4 10.4 10.4 10.4
* Hook is produced by the J 13.5 13.5 10.3 10.3
hot forging process and
K 6.5 6.4 6.5 6.4
has ±2% variation from
L 16.3 19.1 15 17.7
nominal dimension.
M 1.38 2.1 1.38 2.1

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1.4. Hook Suspension Series (SINGLE PHASE)
Specifications
V 115 230 115 230 115 230
KW(HP)
VFD-230-1 2330040
Capacity(WLL) ton 1/2t 1t 2t 1/2t 1t 2t
Model
2330010 2330020 2330040 2330010 2330020
VFD-230-1 VFD-230-1
Standard lift ft 20
Pushbutton cord length ft 18
Lifting speed fpm 27/9 13/4 14 7
0.280"x1 0.280"x2
1.8(2.4) 0.8(1.1)
230
139 172
Weight for additional 1ft lift lbs 0.67 1.34 0.67 1.34
230 230
Net weight lbs 148 181
Lifting motor
Load chain dia(inch)xChainfall Lines 0.280"x1 0.280"x2
VFD Control Single Speed

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VFD-230 VFD-230 VFD-230
A
B
C
D
* H : minimum headroom E
* Hook is produced by the F
hot forging process and M
has ±2% variation from H
nominal dimension. L 15.2 19.3 13.8 17.9
1.38 2.1 1.38 2.1
15.8 26.8 15.8 26.8
5.8 7.8 5.8 7.8
4.9 2.9 4.9 2.9
13.5 13.5 11.1 11.1
10.7 10.7 10.7 10.7
2330040
23.9 23.9 21.5 21.5
10.4 10.4 10.4 10.4
Model 2330010 2330020 2330040 2330010 2330020
VFD Control
Single Speed
VFD Control Single Speed

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1.4.1 Motor Trolley Mounted Series(Single phase)
Specifications (single phase)
VFD CONTROL SINGLE SPEED
2330110 2330120 2330140
Model
VFD-230-1 VFD-230-1 VFD-230-1
2330110 2330120 2330140
Capacity(WLL) ton 1/2t 1t 2t 1/2t 1t 2t
Standard lift ft 20
Pushbutton cord length ft 18
Lifting speed fpm 27/9 13/4 14 7
Traversing speed fpm 75 / 25 36
V 230 230 230 115 230 115 230 115 230
Lifting motor KW(HP) 1.8(2.4) 0.8(1.1)
V 230 230 230 115 230 115 230 115 230
Traversing motor KW(HP) 0.4(0.54) 0.2(0.27)
Load chain dia(inch)xChainfall Lines 0.280"x1 0.280"x2 0.280"x1 0.280"x2
Net weight Ibs 227 280 225 273
I-beam flange width 3.25-12
I-beam curve radius 31.5
Weight for additional 1foot lift Ibs 0.67 1.34 0.67 1.34

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VFD CONTROL SINGLE SPEED
2330110 2330120 2330140
Model
VFD-230-1 VFD-230-1 VFD-230-1 2330110 2330120 2330140
A 18.7+W 18.9+W 20.3+W 20.6+W
B 10 10.1 11.6 11.8
C 8.7 8.8 8.7 8.8
D 5.8 7.8 5.8 7.8
E 4.9 2.9 4.9 2.9
* The figure B* can be calculated F 11.8 12.4 11.8 12.4
* = 1/2X(width(mm) of the traversing rail)
G 4.4 4.9 4.4 4.9
H 17.6 26 17.6 26
* H : minimum headroom
I 10.4 10.4 10.4 10.4
* Hook is produced by the J 13.5 13.5 11.1 11.1
hot forging process and
K 6.5 6.4 6.5 6.4
has ±2% variation from
L 16.3 19.1 15 17.7
nominal dimension.
M 1.38 2.1 1.38 2.1
VFD Control
Single Speed

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Capacity ton 1 2
Chain falls no 1 2
Standard lift ft 20 20
Push button cord ft 18 18
Lifting speed 17/6 9/3
Traversing speed 75/25 75/25
Hoist motor output kw(HP) 1.5(2.0) 1.5(2.0)
Trolley motor output kw(HP) 0,4(0.54) 0,4(0.54)
Load chain (diaxpitch) inch 0.28x0.83 0.28x0.83
I-beam applied width inch 3.25-12" 3.25-12"
I-beam min. curve radius inch N/A N/A
Weight Ibs 330 378
MODEL DUAL SPEED 2230120-VFD-L 2230140-VFD-L
Specifications
Dimension(inch)
* The figure "B can be A 35.7 36.7
calculated as below. B 10 10.2
* B=1/2 x with of traversing rail C 8.5 8.9
* 2B=2 x 1/2 x width of D 10.4 10.4
traversing rail E 13.5 13.5
* H = minimum headroom G 10.8 9.5
* hook is produced by the H 10.3 17.9
hot forging process and I 19 20.2
has ±2%variation from J 0.95 1.2
nominal dimension M 1.38 2.1
W 3.25-12 3.25-12
2230140-VFD-LMODEL DUAL SPEED 2230120-VFD-L
1.5. Low Headroom Series
fpm
fpm

20
Lug mount plain trolley kit
Hook suspension trolleys are available as push/pull and hand-geared versions. Alug mounted push/pull trolley
is also available for easy mounting to the hoist by removing the top hook and bolting in the supplied lug connector.