Accuprint AP30CL - 6000 User manual

PP
AP30CL - 6000
Closed Loop Cooling
High Resolution Printer
Service Manual
94MS41 Rev. C1 S/W Ver 2.06 O

94MS41 Rev. C1 S/W Ver 2.06
This manual is designed for technical personnel
and should only be used by authorized Dealer
service personnel.
This manual is written to provide an
understanding of the equipment, as well as a plan
for troubleshooting.

94MS41 Rev. C1 S/W Ver 2.06 0-1
0. Contents
1. Specifications
Crated Dimensions ......................................................................1-1
Shipping Weight ..........................................................................1-1
Actual Dimensions ......................................................................1-1
Effective Exposure Frame Area...................................................1-1
Intensity .......................................................................................1-2
Typical Room Requirements .......................................................1-2
Electrical Connections.................................................................1-2
Electrical specifications and connections .................................... 1-3
Cooling Requirements .................................................................1-4
2. Cooling System
Connecting Power to and Checking the Evaporator....................2-1
Connecting the Chiller.................................................................2-2
Filling the Closed Loop System ..................................................2-4
Checking the chiller..................................................................... 2-4
Closed Loop Cooling Assembly..................................................2-5
3. Integrator Functions and Features
Integrator .....................................................................................3-1
Feature Quick Reference ............................................................. 3-3
Operator Control Panel ................................................................3-4
Table Showing the 12 Calibration Positions ............................... 3-4
Calibration Procedures ................................................................3-4
Changing the Calibration Number............................................... 3-6
Matching Exposure Surfaces .......................................................3-7
Splitting Steps.............................................................................. 3-8
Matching with a meter.................................................................3-8
4. Integrator Program Set Up
To Enter the Select Mode ............................................................4-1
Lock Level Feature ......................................................................4-1
Lock Level Description and Operation .......................................4-2
Setting or Changing your Lock Code feature ..............................4-3
To Clear Lamp Statistics ............................................................. 4-3
To Clear Memory and Exposure Statistics ..................................4-3
Two Value Exposure Mode.........................................................4-4
Split Exposure Mode ...................................................................4-4
Single Surface Mode ...................................................................4-5
Board Count Display Mode.........................................................4-5
Frame Control Interface Mode ....................................................4-6
Automatic Vacuum Mode ........................................................... 4-6
Auto Step Mode...........................................................................4-7
Set Default Vacuum Delay..........................................................4-7
Tray Mode ...................................................................................4-8

0-2 94MS41 Rev. C1 S/W Ver 2.06
Type Mode................................................................................... 4-8
Exposure Statistics (Elapsed Hours)............................................4-9
Exposure Statistics (Total Exposures).........................................4-9
Selecting a Memory Location....................................................4-10
Quick Keypad ............................................................................4-10
Entering an Exposure Time .......................................................4-10
Setting the Light Intensity .........................................................4-11
Making an exposure...................................................................4-11
Blank frame cycle...................................................................... 4-11
Error Handling System ..............................................................4-12
5. Diagnostics
Output Diagnostics ......................................................................5-1
Output Functions Check .............................................................. 5-1
Functions Table ...........................................................................5-2
Input Diagnostics......................................................................... 5-3
Typical values when all switches are good. ................................5-3
Typical values when a fault occurs..............................................5-4
6. Lamp Changing Instructions
Lamp Changing Instructions ....................................................... 6-1
7. Preventive Maintenance
Preventive Maintenance Daily.....................................................7-1
Preventive Maintenance Monthly................................................ 7-1
Preventive Maintenance Semi-Annually.....................................7-1
8. Vacuum System
Vacuum Pumps............................................................................8-1
Flushing the Pump.......................................................................8-1
Pump Disassembly ......................................................................8-2
Pump Checkout ...........................................................................8-2
Pump Replacement ......................................................................8-3
Tubing/Fitting Replacement ........................................................ 8-3
Vacuum Gauge Replacement ......................................................8-3
Vacuum Seal Replacement..........................................................8-4
Glass Photo Tool (Optional)........................................................8-6
9. Nose Assembly
Removing the Nose .....................................................................9-1
Replacing the Display and Keypad P.C.Board............................ 9-1
Replacing the Emergency zButton ..........................................9-1
Replacing the Sand GButtons ..........................................9-2
Replacing the Glass Tool Vacuum Buttons.................................9-2
Replacing the Vacuum Gauges....................................................9-2
Nose Section Autoformer ............................................................9-2
Work Lights................................................................................. 9-3
Nose Fans ....................................................................................9-3
Cleaning or Replacing Nose Filters.............................................9-3
Nose Assembly Drawings ...........................................................9-4

94MS41 Rev. C1 S/W Ver 2.06 0-3
10. Exposure Trays
Mylar® Replacement ................................................................10-1
If Mylar® Pulls Out of the Frame .............................................10-1
Outer Frame Replacement .........................................................10-1
Tray Assembly Drawing............................................................10-3
Mylar Frame Assembly ............................................................. 10-5
Gas Strut Removal..................................................................... 10-7
Replacing the linear bearings ....................................................10-7
Frame Glass Replacement .........................................................10-8
Gas Strut Replacement .............................................................. 10-8
11. Center/Drive Assembly
Center/Drive Assembly Diagram ..............................................11-1
Frame Transport System............................................................11-3
Frame Drive Motor Replacement ..............................................11-3
Frame Drive Clutch Adjustment................................................ 11-3
Frame Speed Adjustment........................................................... 11-4
Adjust the 'FAST' pot on the control box. .................................11-5
Light Block Assembly...............................................................11-6
Replacing Lower Light Block Springs ......................................11-7
12. Diagrams
Control Box Front View ............................................................12-1
Control Box Wiring Diagram (Standard 6kW) .........................12-3
Unit Cabling Diagram (old style) ..............................................12-4
Unit Cabling Diagram (New Style) ...........................................12-5
Unit Cabling Diagram (CE)....................................................... 12-6
Unit Wiring and Tubing Diagram .............................................12-7
Base Assembly Diagram ...........................................................12-8
13. Light Source
Component Layout ....................................................................13-1
Ballast/Tap Switch Wiring ........................................................ 13-3
Path of Power to the PC Board.................................................. 13-4
Interlock System ........................................................................13-4
Lamp Voltage ............................................................................13-5
Lamp Power Path....................................................................... 13-5
Trigger Board ............................................................................13-6
Capacitors and Level Switching ................................................13-6
Opening the Lamp Head............................................................ 13-8
Shutter........................................................................................13-9
Shutter Switch ...........................................................................13-9
Shutter Brake ...........................................................................13-10
Shutter Motor...........................................................................13-10
Installing the Motor .................................................................13-10
LT8 Shutter Assembly Drawing..............................................13-12
Idle Setting...............................................................................13-13
Lamp Head Blowers ................................................................13-14

0-4 94MS41 Rev. C1 S/W Ver 2.06
Blown Fuse on PC Board ........................................................ 13-14
Lamp Head Signals.................................................................. 13-15
Light Function States...............................................................13-17
Printed Circuit Board Layout .................................................. 13-18
Signal Description ................................................................... 13-19
Circuit Diagram (64MV407V24) ............................................13-21
Lamphead for all Lights ..........................................................13-22
AL 56 Power Supply 60Hz......................................................13-23
AL 56-480 Power Supply 60Hz ..............................................13-24
AL 66 Power Supply 50Hz......................................................13-25
Interconnect Cable................................................................... 13-26
14. Printing Light Check List
Check List for Printing Light Troubleshooting and Service .....14-1
15. Fault Trees
No Strike Fault Tree ..................................................................15-1
Shutter Rotation Fault Tree ....................................................... 15-2
16. Parts List
Parts List ....................................................................................16-1
17. Warranty
Limited Warranty ......................................................................17-1
Lamp Warranty..........................................................................17-1

94MS41 Rev. C1 S/W Ver 2.06 1-1
1. Specifications
10.5"
92.5"
35"
38"
72"
45.5"
48.5"
45"
Crated Dimensions
Length Width Height
102" 60" 80"
259 cm 152 cm 203 cm
Shipping Weight
Crated 1760 lbs. 800 kg.
Uncrated 1450 lbs. 659 kg.
Actual Dimensions
Cabinet welded heavy gauge steel construction with access doors on both
sides.
Length Width Height
92.5" 48.5" 72"
235cm 123cm 183cm
Note: The AP30CL cannot be disassembled to pass through any
doorways or hallways. Please make sure there is adequate room
for its passage.
Effective Exposure Frame Area
Width 30" 76 cm
Depth: 25" 64 cm

1-2 94MS41 Rev. C1 S/W Ver 2.06
Intensity
Lamps can be operated at 6kW, 4kW and 2kW for the AP30CL-6000
Typical Room Requirements
36"
36" 36"
TOP VIEW
TOP VIEW
Rear
Front
Electrical Connections
The printer operates on 208/240V 60Hz, 3-phase, 3 wires and ground;
480V 60Hz, single-phase, 2 wires and ground; 480V 60Hz, 3-phase, 3
wires and ground; or 380/415V 50Hz, 3-phase, 3 wires and ground and
neutral. Werecommend installing a circuit breaker box within easy reach
of the operator.
Connecting power to printer:
•Run the main power cord through the strain relief and into the tube on
the lower right rear of the printer and up to the power control box on the
left side (see diagram on right).
DETAIL K
K
A
DETAIL A
Z
Power
Cable

94MS41 Rev. C1 S/W Ver 2.06 1-3
•Connect the main leads to the 4 position or 6 position terminal block and
connect the ground lead to the single ground terminal (see next page for
hook up).
•Reinstall the lower side door.
•Energize the main power circuit. You should hear the lamp head and
power supply cooling fans go into a cool-down cycle. Ensure that the
voltage select switch on the hinged control panel is switched to the lit
LED.
•Installthe lower front and rear black trim pieces over the forklift channels,
using a 5/32" Allen wrench.
Electrical specifications and connections
Earth
Ground
L1 L2
L1 L2 L3
Figure A
380 / 415V~ 50Hz Connection
Wye: 3 Wires + Neutral + Ground
Terminal Block
N
380 / 415V~
OLITE
Power Supply
Blowers
Vacuum
Pumps
Electronics
Drives
Etc.
L3
N
Earth
Ground
L1 L2
L1 L2 L3
Figure B
208/240V~ 50Hz Connection
DELTA: 3 Wires + Ground
Terminal Block
N
208V~
OLITE
Power Supply #1
Blowers
Vacuum
Pumps
Electronics
Drives
Etc.
L3
208V~
OLITE
Power
Supply #1
AP 30CL - 6000 printer input
3 phase (Delta) See Figure B 3 wires + ground 208/240V~ 60 Hz, 65 amp.
3 phase (Wye) See Figure A 3 wires + neutral + ground 380/415V~ 50 Hz, 34 amp.

1-4 94MS41 Rev. C1 S/W Ver 2.06
Cooling Requirements
Minimum pressure and flow rate of the chilled water depends on input
temperature. For proper cooling system selection, contact OLEC.
!Cl If water temperature and water flow do not meet the following specificationstheunitwilloverheat,oneor both lights sources
will shut themselves off randomly under heavy usage and
damage to the unit will be the result.
•AP30CL-6000
Cooling Requirements: 24,000 BTU / hr at idle 65,000 BTU / hr at full load
Water Pressure: 22 PSI (18 GPM)
minimum at 50°F (10°C) 8 PSI (9 GPM) minimum at 45°F (7°C)