Ace 73-100 Instructions for use

ACE INDUSTRIAL
PRODUCTS
PORTABLEAIR CLEANER
MODEL73-200,
INSTRUCTION
& MAINTENANCEMANUAL
CAUTION: This devlcers
powered
by
rotatng
electrica
machineryllCarelessor mproper use
mayresut n
personal
inJuryRead
the
Safety
PrecaLrlronsandWarningsconlainedwithrn
pllqr
looperalingthis
machne
READ
ANDSAVETHESEINSTRUCTIONS.
CAUTION:
(AIRFLOW
BLOCKAGE)
Srnceexhaust
airleavesthebottomofthrs
unrl
cautronshould
beobservednotto setun down n
slch a wayasto blocktheexhaust.
MISCELLANEOUS
CAUTIONS:
1 Useofanyattachmentnot
recomrnendedor
soldbythearcieanermanufacturer
mayresLilt
rl 'sL orf re ere(rr-shoct or InJLrry
ro
op'sors
2 To reducethenskofdamagetotheelectrcplug
orcord.dsconneclby
pullingplLrg
ralherihan
cordwhenremov
ngpower
from
thearcleaner
3 lrake surecord
andhosearelocatedsothev
w I notbesteppedon,tfpped over orotlrerwrse
subjectedto damageor stress
4 Ane^lensoncoroshoudnotbeused
J. ...
absoutelynecessary Useof rmproper
extensron
cord
co|1ldresultlnriskoffLre and
electrcshock lfextensioncordmuslbeused
useonlya grounded cordand
followlhese
recommendations
25fr #14AWG.
50ft #12AWG
100fl #10 AWG
5. Donot disassemble
theaircleaner.Takerttoa
qJarledse.v'cenon
when
seryrce
oI teoa
I .
requred.Incorrectreassemblymayresuli
Inrsk
of electricshockorfire.
6. Toreduce lhersk ofelectric
shockor bodiy
Inlury.unplugtheaircleanerfromoutlet
before
atiemptinganymaintenanceorcleaning.
T!rnLng
offthepower switch
willnotelirninaie
thisnsk
SAFETYWARNINGSA CAUTIONS
FA]LURETO
OBSERVE
THEFOLLOWING
PRECAUTIONSCOULDRESULTINSERIOUS
INJURY
INCLUDINGDEATH
IN
FXTRFI\,IF
CASES SAVE
THESE
INSTRUCTIONS
wARNING:
(EXPLOSION
HMARD)
Thisunrtcontainsunrversalmotors,whrchspark
dur
ng
normaloperahonDo
notuse nareas
orrsn'naledb) volrl
'e
o 'lanmablp nar-'als as
these
spafksmay gnie thecontaminaiesandcause
aoangerousexproson
WARNING:
(HARMFUL
FUMES)
Thefiliersusedinthsunitwrllremoveso
rd
pa.ljculare
ONLY.a_ddo_ot e'i.l
i.ale
f-nes and
gases
thai rnaybe a healthhazard Farlureto
observethepresence of such
fumes
couldcause
sefousillnessofdeath
CAUTION:
(SHOCK
HAZARD)
Toinsure
continued
protection
againstshocK
hazard,connectACcordonlytoproperlygrounded
outlels Replacedefectivecords
immedaiely Do
notexposetomorstureor|quidasthrscould
deieat
theelectrrcallnsulationthuscausingelectrical
CAUTION:
(STRONG
VACUUM)
Care
must
betakentoavodpersonal
injurybynol
allowinghoseinlettocontactanybodyareasuchas
eyes.ears,mouth,etc.
CAUTION:
(LIFTING)
Althoughthisunitweighs
less
than
40lbswith
filters,rmproperliftingorhandlingofthlsunitco!ld
causebackinjury.Followtherecommended
nerhodforlitrng

THEORYOF OPERATION
Thrsunit
isa LrghMeighl
ponable
aI cleaneremplovrng
twoihermally
prolected,hlgh
pedomance ilowlhroLrgh
vacuummotors
producingveryhqh veloc[yarrtrow
rhfoughtheunI ByutilizLng
a large
(2% ) In
el plus
a
va.€ly ofcollecung
nozzles
andfttngs finesolrd
paniculaiemaleraland smoke
maybe removed
iromlhe
arrbythe
fll1ermedia
An IntLalspark
liap collecls
large
particles
belore
thev
reachthef er An easylo emptytrayrsanached
rorne
frontcove.
toenable
theremovaloithelarge
padrcl€s
collected
bythespark
trapwilhout
temoving
lheilll€r
'h.s..aptr1'e sotates.retltprfrorspart. l'eca.F
ofaweldngoperaton
Upon
leavLngthe
tlap,theair
lspassed thrcugh
aone nch
(1) thick 20lo 35%efticieni
pre_filte.Thrs
prefilters
designed
10caichlhe larger
particles
leavrng
th€lrap
Thrsr€lalively
rnexpensive
pre_filler
prevents
lhe more
o\pe'rs
ve
rdr ' lFrlo- Decomlng
qu
ch
! looqpd _he
pre'nlter
shoud bechanged
several
times
beiorelhe man
iiler needslo bechanged
All factory.furnished filiers havea U L.class ll rating
and using any filters otherthan those sPecified
lor
this unatis nol recommended.
Useofany proiluct
other
lhanthatrecommended
bythe
manufaciurer
wrl voidthe
warfanly
Theman(or
nnal)fiter maybeselected
from
lhree(3)
grades
availabedepending
upon
thelevelol
performance
desred Allofihese arehrgh
efiicency
mulliflownters.which
featu.eenended surface
area
lor
ong ife n high
veocityfiltralionsystems
Seectonofthe fllterbestsuiled
forlheiob should
be
drscussed
wth adea
er of afactory
representalrve
A clogged lllterligh1,aciuated
by adifferenlial
pressure
switchrsan nlegraLparlofthe unt. When
thefilters
become
cloggedthe light
willilluminate.
Alihis poLnt,
the
illlers
should
bechanged. Depending
upon
th€
applicatonlhe pr€flter should
be changed
severa!
lrmes
beforethe manfiliermustbe
changed Changing
thepre'
fitercregulanywlllexlend
ihe usef!l lifeoflhenn3lfilter
!P 1o50%
GENERALMAINTENANCE
ONLYQUALLF]ED
SERVICE
TECHNICIANS
SHOULD
MAKEREPAIRS
TOTHIS
UN]T
OONOTREPLACE
THESE
MOTORS
WITI]I\IOTORS
OTHERTHAN
THOSERECOIV]1VENDED
BY
THE
N,lANUFACTURER.
UNPACKING
Caretully
inspectthe
unitforconcealed
damage
thatmay
haveoccurredduring
shippingand
handling
llany
damage
isfound,rmrnediately
contactlhe
Freighl
Company
Mak€surethere
areno
denlsinthe
houslng
asthey
might
prcvenl
the
lilterfromsliding
into
lhe
unit
smoothly.
lfthere
isno
evidence
ofdamage
removefie
end
coverbyreleasing
thetwo
rubberlatchesRemoval
oilhe
iionlcover
wrla lowInspecion
oflhe
insrdeollhe
Aflefunpacktrrg
the
machinecheck
la seethallh€
following
padsandaccessories arepresenl
l) 10 Flex
be Hose
1) Couplrng
1) Flexrble
MelalHose/[,4agnetic
Base
Component
Parls
(SeeFrg!re#2For
Indlvidua
Partsrcluded)
1) SlolNozz
e
INSTALLATION
{see
F
sure
#1)
1 Unpack
a rnarnfrllerandnotethefta nfLlerhasa
1/8 thck black
rubber
gaskel
on
theoulel end
Pleaseasonole
lhalttr€Jlller
hasanarrllow
drrectron
affow
placed
ononeofthe edges lnsenlhenlier
gaskeliirsl.intothemachine
withlhe affow
ponlng
loward
ther€3rol lhe un(, away
lrornthe1.rei
eno
[,4akesurelhal tlrelilter
mediafolds
runverlically t
theydo nol,remove
theliLlerand
rolale
il90'
2 Plaae
lhe pre
iillefdireclly
againstlhe marn
nlierwilh
the
w resLrppo(ed
sid€toward
themaii tilterand
lhe
m€dia
foldsagaln
running
venicallv
3 Replace
the
fronlcover/spark
trapassemblv
and
relatch
thecoverusing
th€rubber
latches
Connecl
lhew t tolhe power
source
andlesllhe
operauon
ol theunitby
tufning
nONwiththeOn/off
switch Sholldthemolorsnolslart orshould
the
mach
nernake!nLrsual
norses.
mmedialely
turnthe
machine
ofiandseek
lrained
manlenance
perconne
OnLc
t1e
te5lrs onplelelul 1e
Jn
Iba.l OEf
Altactrrhe
hoselothernlel
Assembe
iheilexiblemetal
hoseandnozze per
c;nnecl thehose/nozzle
cornbifatron
3ssembled
in
Slep6 above
tolhe machinewllhlhe 10 flexiblehose
andthesupplied
couPling
Thscompleles thebaslcassembly
oftheunI Depending
upontheaccessories
ordercdand
thelogistcsoithe work
place.lheInslalationconllgumtron
mavvary
5
6

NSTALLPLE,AISVERT]CALLY
Figure1
Figure2
OPERATION
YourACElndustria
Producls
machine
isdesignedasa
sourcecapturedevce,ie rtisintendedtoelimlnale
smokeand
padiculate
atlheir
point
oforign Keepingthis
inm
nd,themachineshouldbeoperatedinthefollowng
Re{eadlhesectiononSafetyWamings&Cauircns
beiore
proceeding
anyfurlher
1 Placelhemachine
on
allal,level
sudace Plck a
ocationlhatwillallowunrestndedflowoftheexhaust
ar totheatmosphere
2 For
unitswithwheelsorcasters,lockthewheelsor
blocklhewheels
3. Placethecolleclionno2zle
asclosetolheworkas
practical
withouiinterteringwlththe
opefalorSecure
lhe
nozzle
ifnecessary
UsingtheON/OFFswitch.
tumthemachineon
Shouldthemolornolslarl or shouldlhe machrne
makeunlsual no ses,
lmmedialely
t!m lhemachrne
oflandseeklfarnedrnainlenance
personnel
Donol
conlrnuelo us€
theun
I
Uponcompletionotthe speciflcmanulactuangor
'eld 19
opedrol lur' 'e rach.neoff Coalinuo-s
running
ofihe !nil wil fedlce lhe lile ofthe nherand
themotorbrushesaswel aslncreaseutilitycost
Whenlhe cloggedlillerlightrndicaleslhallhefller
scogged,lurnlhe
nrachine
offand
remove
power
cordlromilspower source
Seethesectionon
inslallalion
andusethe
reverse
process
torernovethe dirty
nlerc. Re-instalthenew
filierandreconnectthemachinetoits
power
source
MAINTENANCE
& REPLACEMENTPARTS
FILTERS:
As
previously
statedlnthe'TheoryofOperationsectron
oflhis
manual,
the clogged
n[€rindicalorlightwilllighl
whenever
thediffereftialprcssure
acrossihelillef
IndraleslhallhefilteriscloggedWhenopeningtheunit.
therearenovacuumhosestodisconnectsincelhe
pressure
sensingisaccomplishedbymeasunngal
lhe
in
et
6ndinsid€
thesuctionchamber.
Thedifferential
pressure
lrip
point
is
preset
and
isnotfieldadjuslable
lfthe
'clogged
filter
light
should
llght,
lhe
pre-lilter
should
bechangedlirst,since
itis
the
leasl
expensiveofthe
two.
Bychangingthe
pre-filter
onaregularbasis,themain
filterwilllastupto 50%Iongerinmostapplicationslf
lhe
lrgbl
slilllightsafter
the
pre
tllef ischanged,themain
nlteris
cloggedand
muslbechanged.
,t, 6)

REPLACEMENT
FILTERS
65%Efficiency
Mainfilter
12"x12x12
95%Efciency
Manfilter12"x12"x12'
9997%HEPA
l\rainfilter12"x12"x12'
Eitended
SurfacePre-filler(3
2sq fl )
65008
65009
..65010
65011
Charcoa
(odorcont'ol)
Finalftter 65037
EconomyPre,lille.
(1
sq ft.) .. 6s039
9997%HEPAlvain
tlter12"x12"x6
{for
lse witr(6)
65037firters 65042
Charcoalflter
withZeolyte
(neutratrzes
olrc oxde)65044
Prelllerwrap12
x250
yd 91-963
MAINTENANCE:
WARNING:
i,4AINTENANCE
ONTHLSUNtT
SHOULDBE
PERFORMED
ONLYAY
QUALiFiED.
TRAINED
TECI]NICIANS
1 Motor
brushes
areavailablefromthetacrory
by
ordering
PadNo 65007 Thelse ofhrgh
performance.
barrsleeve
motors
provide
about
500hoLrrs oi brlsh
operalron
(depending
upontiltercond ron) Brushes
sholid beperiodically
checked
afier500holllsuseandif
worn reprace
as a malter
orprev€nlatrve manlenance
2 Vacuum
l\lotors
areavailable{rom
rhe
faclory
by
ordenngPa'1No.
65001 These
mororcaretherma|y
Froleciedbyan autornalicfeselthe.matcircuir
breaker
andwrllshr't
down
ifthey are
overhealedduerorack
of
arrlow o.locked rolor
condition
SCHEMATICWIRING
PowEF
sw
rcts \' ,[
.*_"^ ir
Fig!re
3
ACEINDUSTRIAL
PRODUCTS
A Divisionof:
Associated Equipment Corporation
5043
Fadin
Avenue
St.Louis,MO63115
Tel
(314)385,5178
Fax.(314)385
3254
..65041
. 65043
...99-800
'- -,-
--l
OONOTREPLACE
THESE
MOTORSwlTHA MOTOR
THAT
DOESNOTHAVE
ATHERMAL
OVERLOADIII
REPAIRPARTS
1)Motorwscfews .. 65001
2)i,4olor
caskel ...65002
3)RubberLalch .. . 65003
4)Clogged
Flll€rlndrcator
Llght . 65004
s)oN/oFFToggle
Switch 65005
6)Diff€renualPressure
Sw[ch . 65006
7)Molo.
brushes .. .65007
ACCESSORIES
Thefolowing
accessories
andaltachmenls
areavailable
rrom
thefactory
orfrom
your
ACEdealer
Ft€x
Tube 65012
^,4agnelrc
Base 65014
8 D3m€ter
RoundNozle ..65015
4 Sucton
CupBase 65016
l0 Enension
Hose
&Coupling 65017
3 Casler/t\,lobltity
Kit ..65018
SlolNozie .. ... 65019
20 Slol
Nozzle ..65036
[,4obi]e
Cad .. .. ..65038
''T Adapler
. .65040
Reducer 1 1/4" (Smoke
Enraclrns
G!n)
Reducer 1 1/2"
(Smoke
Enracting
Gun)
Power[,4alic
Induclive
switch
]
l
,i
DIAGRAM
x2268 Rev 11/04
9027-0371