ACI Hoist & Crane 100 Series User manual

100 Series Push-Button Pendants
100 Series Push-Button Pendants PAGE: 1
689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
OPERATION MANUAL
This operation manual is intended as an instruction manual for trained personnel
who are in charge of installation, maintenance, repair etc.
Before equipment use, please read this operation manual carefully.
Serial Number: ____________________________
Date Purchased: __________________________

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689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
TABLE OF CONTENTS
1.0 WARRANTY ...............................................................................................................................................................3
2.0 SAFETY PRECAUTIONS............................................................................................................................................4
2.1 Safety Alert Symbols .........................................................................................................................................4
3.0 GENERAL DESCRIPTION & FEATURES...................................................................................................................5
3.1 General Description...........................................................................................................................................5
3.2 Features............................................................................................................................................................5
4.0 PUSH BUTTON STATIONS........................................................................................................................................7
5.0 DIMENSIONS & SPECIFICATIONS...........................................................................................................................8
6.0 PARTS LIST ...............................................................................................................................................................9
6.1 Switches............................................................................................................................................................9
6.2 Other Parts......................................................................................................................................................11

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689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
1.0 WARRANTY
Every product is thoroughly inspected and tested before it is shipped from the factory. If any problem develops within
one year, return the product prepaid to the factory. If an inspection reveals that the problem is caused by defective
workmanship or material, repairs will be made without charge and the product will be returned with the shipping prepaid.
Excluded Items
This warranty does not cover:
•Deterioration caused by normal wear, abuse, chemical or abrasive actions, improper maintenance or excessive
heat.
•Problems resulting from repairs, modifications, or alterations made by people other than factory or ACI
representatives.
•If the product has been abused or damaged due to an accident.
•If repair parts or accessories other than ACI equipment are used on the product; they are warranted only to the
extent that they are warranted by the manufacturer of said parts or accessories.
Remarks
EXCEPT AS STATED HERE, ACI MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES
FOR A PARTICULAR PURPOSE.
Alterations or modifications of equipment and use of non-factory repair
parts can lead to dangerous operation and injury.
To avoid injury:
DO NOT alter or modify equipment.
DO NOT use equipment to lift, support or otherwise transport people.
DO NOT suspend unattended loads over people.

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689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
2.0 SAFETY PRECAUTIONS
2.1 Safety Alert Symbols
Throughout this manual are steps and procedures that can prevent hazardous situations, the following symbols are used
to identify the degree or level of hazard seriousness.
DANGER, WARNING AND CAUTION NOTICE
Symbol Description
Danger
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury and
property damage.
Warning
Indicates an imminently hazardous situation which, if not
avoided, could result in death or serious injury and
property damage.
Caution
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or
property damage.
Notice
Notifies people of installation, operation or maintenance
information which is important but not directly hazard
related.
Failure to read and comply with any of the limitations noted in this manual can result in serious bodily
injury or death, and/or property damage.

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689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
3.0 GENERAL DESCRIPTION & FEATURES
3.1 General Description
The ACI push button pendant buttons are available to fit in a wide variety of applications... from the simplest one motion
hoist to the three-motion cranes with multiple switches and accessories. They may be purchase as complete assemblies
with switches and accessories pre-installed, or you may build your own station by purchasing individual components
and assembling them yourself.
3.2 Features
•Compact safety-yellow enclosure.
•Two-piece enclosure simplified field wiring.
•Easy to read legend plates.
•Neoprene Booted buttons.
•NEMA 4x Enclosure rating. Degree of protection IP65.
•Range of -15◦C to 40◦C (5◦F to 104◦F) operation temperature.
•UL/CSA Listed.
•Contacts rated 5A at 120VAC.
•100 gr. shock resistance.
•Indoor or outdoor use.

100 Series Push-Button Pendants PAGE: 6
689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
Figure 3.2.1
Pendant Features

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689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
4.0 PUSH BUTTON STATIONS
The following pendants stations are provided fully assembled. For custom pendant stations, please contact ACI
at [e-mail].
Part No. Description Bushing
100021 2 Button – All single speed 100COBA2
100022 2 Button – All dual speed 100COBA2
100041 4 Button – All single speed 100COBA2
100042 4 Button – All dual speed 100COBA2
100041MO 4 Button – 2 single speed with momentary On/Off 100COBA2
100041MA 4 Button – 2 single speed with maintained On/Off 100COBA2
100042MO 4 Button – 2 dual speed with momentary On/Off 100COBA2
100042MA 4 Button – 2 dual speed with maintained On/Off 100COBA2
100061 6 Button – all single speed 100COBA2
100062 6 Button – all dual speed 100COBA2
100061MO 6 Button – 4 single speed with momentary On/Off 100COBA2
100061MA 6 Button – 4 single speed with maintained On/Off 100COBA2
100062MO 6 Button – 4 dual speed with momentary On/Off 100COBB1
100062MA 6 Button – 4 dual speed with maintained On/Off 100COBB1
100081 8 Button – all single speed 100COBB1
100082 8 Button – all dual speed 100COBB1
100081MO 8 Button – 6 single speed with momentary On/Off 100COBB1
100081MA 8 Button – 6 single speed with maintained On/Off 100COBB1
100082MO 8 Button – 6 dual speed with momentary On/Off 100COBB1
100082MA 8 Button – 6 dual speed with momentary On/Off 100COBB1
100083MO 8 Button – 6 three speed with momentary On/Off 100COBB1
100083MA 8 Button – 6 three speed with maintained On/Off 100COBB1
100101 10 Button – all single speed 100COBB1
100102 10 Button – all dual speed 100COBB1
100101MO 10 Button – 8 single speed with momentary On/Off 100COBB1
100101MA 10 Button – 8 single speed with maintained On/Off 100COBB1
100102MO 10 Button – 8 dual speed with momentary On/Off 100COBB1
100102MA 10 Button – 8 dual speed with maintained On/Off 100COBB1
100121 12 Button – all single speed 100COBD1
100122 12 Button – all dual speed 100COBD1
100121MO 12 Button – 10 single speed with momentary On/Off 100COBD1
100121MA 12 Button – 10 single speed with maintained On/Off 100COBD1
100122MO 12 Button – 10 dual speed with momentary On/Off 100COBD1
100122MA 12 Button – 10 dual speed with maintained On/Off 100COBD1

100 Series Push-Button Pendants PAGE: 8
689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
5.0 DIMENSIONS & SPECIFICATIONS

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689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
6.0 PARTS LIST
6.1 Switches
Part Number Appearance Contact Arrangement Operation
100UN80B10
100UN80B11
100UN80B10
100UN80B11
Maintained
on-off
100UN80C20
100UN80C22
100UN80C20 100UN80C22
Single
speed with
mechanical
interlocking
100UN80J11
100UN80J20
100UN80J22
100UN80J11
100UN80J20 100UN80J22
Momentary
on-off
100UN80D40
100UN80D44
100UN80D48
100UN80D40
Dual speed
with
mechanical
interlocking
100UN80D44
100UN80D48: Same as 100UN80D44 with delayed
opening in contact 7 and 8, also called “Break-Before-
Make” contact arrangement.

100 Series Push-Button Pendants PAGE: 10
689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
100UN80W62
3-speed with
mechanical
interlocking
100UN80F10
100UN80F11
100UN80F20
100UN80F10
100UN80F11
100UN80F20
Toggle
switch
100UN80S10
100UN80S11
100UN80S10
100UN80S11
Momentary
single speed
button
100UN80T40
100UN80T44
100UN80T40
100UN80T44
Momentary
mechanical
interlocking
100UN80PJ210
100UN80PJ210
Key Switch
2 Positions
100UN80P302
100UN80P302
Maintained
selector
switch –
2 and 3
positions

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100UN80E10
100UN80E20
100UN80E11
100UN80E10
100UN80E20
100UN80E11
Alternate
switch
100 UNL 100UNL – Momentary Horn Switch, 19mm dia. Horn Switch
6.2 Other Parts
Part Number Appearance Description / Contact Arrangement Operation
100UN80H Blind Rubber Blind rubber
100UN80V1K Buzzer Buzzer
100UN80MK01
100UN80MK02
100UN80MK11
100UN80MK01
100UN80MK11
Push Lock

100 Series Push-Button Pendants PAGE: 12
689 SW 7th Terrace, Dania Beach, FL 33004 | [phone] Visit WWW.ACIHOIST.COM for the most current information
100LNR082B1R
100LER082B24R
100LNR103B24R
100LNR082B1R – Lamp (Neon), 12mm dia., 110V / AC
(Red)
100LER082B24R – Lamp (LED), 12mm dia., 24V / DC
(Red)
100LER082B12R – Lamp (LED), 12mm dia., 12V / DC
(Red)
Lamp,
12mm dia.
100LNR103B1R
100LER103B24R
100LNR103B24R
100LNR103B1R – Lamp (Neon), 19mm dia., 110V / AC
(Red)
100LER103B24R – Lamp (LED), 19mm dia., 24V / DC
(Red)
100LNR103B12R – Lamp (Neon), 19mm dia., 24V / DC
(Red)
Lamp,
19mm dia.
100UN80G1R
100UN80GD24R
100UN80G1R – Pilot Light Switch (Neon), 110V / AC
(Red)
100UN80GD24R – Pilot Light Switch (LED), 24 V / DC
(Red)
Pilot Light
100GC
100BC
100RC
100GC – Neoprene Green Button Cover
100BC – Neoprene Black Button Cover
100RC – Neoprene Red Button Cover
Button
Cover
(Rubber)
100BL One (1) sheet is included with each assembled pendant. Button
Legend
100WL One (1) label is included with each assembled pendant. Warning
Label