aci EX2432D Installation instructions

Automation Components, Inc.
2305 Pleasant View Road | Middleton, WI 53562
Phone: [phone] | Website: workaci.com
Page 1
Version: 6.0
I0000705
EX2432D OUTPUT EXPANSION
MODULE FOR RM2432 RECEIVER
Installation & Operation Instructions
Phone: [phone]
Website: workaci.com
PRECAUTIONS
SENSORS, REPEATERS AND RECEIVERS SHOULD NOT BE INSTALLED IN THE FOLLOWING AREAS:
• INSIDE METAL ENCLOSURE / PANEL
• INSIDE OR IMMEDIATELY NEXT TO ELEVATOR SHAFT / ELEVATOR BANKS
• IN FRONT OF OR IMMEDIATELY NEXT TO LARGE TREES OR LARGE BODY OF WATER
TRANSMISSION DISTANCE AND PERFORMANCE WILL BE DRASTICALLY REDUCED.
CAUTION:
DO NOT USETHIS PRODUCT IN ANY SAFETY RELATED APPLICATIONS WHERE HUMAN LIFE
MAY BE AFFECTED.
!
!
CAUTION:
DO NOT USE THIS PRODUCT IN ANY SAFETY RELATED APPLICATIONS
WHERE HUMAN LIFE MAY BE AFFECTED.
GENERAL INFORMATION
T The EX2432D is an expander module designed for use with the RM2432D receiver to add sensors to a system. The
EX2432D has four (4) analog and four (4) digital outputs and is powered by the RM2432D. A maximum of two (2)
EX2432D expander modules can be added to the RM2432D for a total of 12 analog (0-5 VDC, 0-10 VDC) and 12
digital (dry contact) outputs.
MOUNTING INSTRUCTIONS
Mount the EX2432D Modules next to the RM2432D receiver using four #8 screws (mounting dimensions
see Figure 1). The RM2432D/EX2432D system should be located as close to the external controller as
possible. The maximum wiring distance for the analog outputs is 100 ft.
CONFIGURATION
The sensors need to be congured using the conguration program (included), a laptop, and the CK2432D
programing cable. Refer to the RM2432D Conguration Manual for instruction. The CK2432D
programming cable is required. A serial to USB adapter might be needed.
WIRING INSTRUCTIONS
CAUTION:
Observe polarity when connecting analog outputs to the controller inputs.
The EX2432D is powered from the RM2432D using the terminals marked A, B, C and on both devices with
the maximum wire length of 2’. ACI recommends 16-22 AWG shielded cable or twisted pair wire between
the RM2432D and the EX2432D. If a second EX2432D is needed, daisy chain from the rst EX2432D.
Select 0-10VDC or 0-5VDC output by moving J4 jumper (see Figure 1 on RM2432D Installation
Instruction).
Using the RM2432D conguration information, connect the analog and digital outputs to the appropriate
control input terminals on the controller using 16-26 AWG wire. The controller input connecting to the
RM2432D should have a minimum analog input resistance of 20K Ohms. Do no jumper commons for relay
outputs.
Note: Always connect the Low Battery (or Lost Sensor) relay contact output (see Figure 1) to the
appropriate alarm input on the controller.

Automation Components, Inc.
2305 Pleasant View Road | Middleton, WI 53562
Phone: [phone] | Website: workaci.com
Page 2
Version: 6.0
I0000705
PRECAUTIONS
SENSORS, REPEATERS AND RECEIVERS SHOULD NOT BE INSTALLED IN THE FOLLOWING AREAS:
• INSIDE METAL ENCLOSURE / PANEL
• INSIDE OR IMMEDIATELY NEXT TO ELEVATOR SHAFT / ELEVATOR BANKS
• IN FRONT OF OR IMMEDIATELY NEXT TO LARGE TREES OR LARGE BODY OF WATER
TRANSMISSION DISTANCE AND PERFORMANCE WILL BE DRASTICALLY REDUCED.
CAUTION:
DO NOT USETHIS PRODUCT IN ANY SAFETY RELATED APPLICATIONS WHERE HUMAN LIFE
MAY BE AFFECTED.
!
CAUTION:
DO NOT USE THIS PRODUCT IN ANY SAFETY RELATED APPLICATIONS
WHERE HUMAN LIFE MAY BE AFFECTED.
GENERAL INFORMATION
T The EX2432D is an expander module designed for use with the RM2432D receiver to add sensors to a system. The
EX2432D has four (4) analog and four (4) digital outputs and is powered by the RM2432D. A maximum of two (2)
EX2432D expander modules can be added to the RM2432D for a total of 12 analog (0-5 VDC, 0-10 VDC) and 12
digital (dry contact) outputs.
MOUNTING INSTRUCTIONS
Mount the EX2432D Modules next to the RM2432D receiver using four #8 screws (mounting dimensions
see Figure 1). The RM2432D/EX2432D system should be located as close to the external controller as
possible. The maximum wiring distance for the analog outputs is 100 ft.
CONFIGURATION
The sensors need to be congured using the conguration program (included), a laptop, and the CK2432D
programing cable. Refer to the RM2432D Conguration Manual for instruction. The CK2432D
programming cable is required. A serial to USB adapter might be needed.
WIRING INSTRUCTIONS
CAUTION:
Observe polarity when connecting analog outputs to the controller inputs.
The EX2432D is powered from the RM2432D using the terminals marked A, B, C and on both devices with
the maximum wire length of 2’. ACI recommends 16-22 AWG shielded cable or twisted pair wire between
the RM2432D and the EX2432D. If a second EX2432D is needed, daisy chain from the rst EX2432D.
Select 0-10VDC or 0-5VDC output by moving J4 jumper (see Figure 1 on RM2432D Installation
Instruction).
Using the RM2432D conguration information, connect the analog and digital outputs to the appropriate
control input terminals on the controller using 16-26 AWG wire. The controller input connecting to the
RM2432D should have a minimum analog input resistance of 20K Ohms. Do no jumper commons for relay
outputs.
Note: Always connect the Low Battery (or Lost Sensor) relay contact output (see Figure 1) to the
appropriate alarm input on the controller.
FIGURE 1: ENCLOSURE DIMENSIONS
8.26"
(209.8mm)
8.78"
(223mm)
3.5"
(88.9mm)
7.625"
(184.5mm)
4.72"
(119.89mm)
TOP VIEW
TOP
SIDE VIEW
2.365"
(60.1mm)
8.26"
(209.8mm)
3.5"
(88.9mm)
Ø0.190 (4 PLCS.)
4.72"
(119.89mm)
To EX2432 (#2)
(If Needed)
RM2432D
EX2432 (#1)
8.78"
(223mm)
STANDARD

FIGURE 1 (CONTINUED): ENCLOSURE DIMENSIONS
Automation Components, Inc.
2305 Pleasant View Road | Middleton, WI 53562
Phone: [phone] | Website: workaci.com
Page 3
Version: 6.0
I0000705
SIDE VIEW
TOP VIEW
TOP
5.74"
(145.8mm)
8.74"
(222mm)
8.24"
(209.3mm)
4.56"
(115.8mm)
Ø0.18"
Mounting Holes
8.74"
(222mm)
2.96"
(75.2mm)
NEMA 4x

WARRANTY
The ACI Wireless Series are covered by ACI’s Two (2) Year Limited Warranty, which is located
in the front of ACI’S SENSORS & TRANSMITTERS CATALOG or can be found on ACI’s website:
www.workaci.com.
W.E.E.E. DIRECTIVE
At the end of their useful life the packaging and product should be disposed of via a suitable recycling
centre. Do not dispose of with household waste. Do not burn.
PRODUCT SPECIFICATIONS
Automation Components, Inc.
2305 Pleasant View Road | Middleton, WI 53562
Phone: [phone] | Website: workaci.com
Page 4
Version: 6.0
I0000705
Supply Voltage:
Supply Current:
Connections:
Wire Size:
Terminal Block Torque Rating:
Operating Temperature Range:
Operating Humidity Range:
Storage Temperature Range:
Data Protocol:
RF Characteristics:
Transmission Distance:
Digital Outputs:
Contact Rating:
Relay Durability:
Lost Signal Alarm:
Analog Outputs:
Configuration Software:
System Requirements:
Enclosure Material |
Flammability Rating:
24 VAC, 60 Hz (Full wave rectied) Supplied from RM2432D
300 mA
Screw Terminal Blocks
16 AWG (1.31 mm) to 26 AWG (0.129 mm)
0.37 ft-lb (0.5 Nm) Nominal
32 to 122ºF (0 to 50ºC)
30 to 50% RH, Noncondensing
-4 to 176ºF (-20 to 80ºC), 70% RH
IEEE 802.15.4-2003/2006
900 MHz, Operating Frequency 10 channels between 902 – 928 MHz
Transmitter Power: 11 dBm | Receiver Sensitivity: -11 dBm
200 – 300 ft horizontally depending on building type and constructions, and typically one oor
above and below the transceiver vertically
Four (4) SPDT Pilot Duty Relays, Dry Contact
1.0A, 30 VDC @ 104ºF (40ºC), 0.5A, 125 VAC @ 104ºF (40ºC) Resistive
Mechanical: 5,000,000 operations minimum @ 36K operations/hr
Electrical: 100,000 operations minimum (under rated load @ 1.8K operations/hr)
One (1) SPDT, Dry contact relay, 1.0A, 30 VDC @ 104ºF (40ºC), 0.5A, 125 VAC @ 104ºF (40ºC) Resistive
Four (4), 0-5/10V jumper selectable
Included; Data registers need to be congured prior to use
•Laptop with Windows 98, XP, Vista, Windows 7 or Windows 10, Ethernet port, and 10GB memory
•Direct connection from PC to RM2432D using CK2432D serial to RJ11 programming cable
(USB to serial adapter not provided by ACI)
•IP Address of PC must have static address of 192.168.0.2 or above
Standard: ABS Plastic I UL94-5VA I NEMA 4X: Polycarbonate Plastic I UL94 HB