aci 2002 User manual

Remote Control Systems
Remote Control Systems PAGE: 1
200, 400, and 500 Series
Remotes-0214
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200 Series 400 Series 500 Series
REMOTE CONTROL SYSTEMS
OPERATION MANUAL

Remote Control Systems PAGE: 2
200, 400, and 500 Series
Remotes-0214
2721 NE 4th Ave Pompano FL 33064 | [phone] Visit WWW.ACIHOIST.COM for the most current information
TABLE OF CONTENTS
1.0 WARRANTY .............................................................................................................................................................. 4
2.0 SAFETY PRECAUTIONS........................................................................................................................................... 5
2.1 Safety Alert Symbols...................................................................................................................................... 5
2.2 Operating Precautions ................................................................................................................................... 6
2.2.1 Attention ......................................................................................................................................... 6
2.2.2 Precautions (500 Series)................................................................................................................. 6
2.2.3 Emergency Procedures (500 Series)............................................................................................... 6
3.0 GENERAL OPERATION (500 SERIES)..................................................................................................................... 7
3.1 Transmitter Configuration .............................................................................................................................. 7
3.1.1 Model 5008AB................................................................................................................................ 8
3.1.2 Model 50011AB.............................................................................................................................. 9
3.2 General Operation ........................................................................................................................................10
3.3 Special Functions Operation.........................................................................................................................10
3.3.1 Power-On Operations ...................................................................................................................10
3.3.2 Acceleration Operation ..................................................................................................................11
3.3.3 Inching Operation..........................................................................................................................11
4.0 FUNCTION SETTINGS (DEFINED BY CUSTOMER) .............................................................................................. 12
4.1 Pushbutton Function Setting:........................................................................................................................12
5.0 CORRESPONDENCE BETWEEN PUSHBUTTON AND RELAY OUTPUT (500 SERIES) ....................................... 16
6.0 ID-CODE REMOTE SETTING (500 SERIES) .......................................................................................................... 18
7.0 RECEIVER VOLTAGE SELECTION (500 SERIES) ................................................................................................. 20
7.1 Switch the plug to choose voltage ................................................................................................................20
8.0 BOARD LAYOUTS .................................................................................................................................................. 21
8.1 Transmitter PC Board Layout (200 & 400 Series) ..........................................................................................21
8.2 Receiver PC Board Layouts (200 & 400 Series).............................................................................................22
8.3 Independent COM Line.................................................................................................................................25
9.0 FREQUENCY CHANGE (200, 400, & 500 SERIES) ................................................................................................ 26
9.1 Procedures...................................................................................................................................................26
9.2 VHF Band Conversion Table.........................................................................................................................28
9.3 UHF Band Conversion Table ........................................................................................................................29
9.4 Changing RO/START N.O. (normally open) INTO N.C. (normally closed)......................................................30
10.0 TROUBLESHOOTING........................................................................................................................................... 31
11.0 WIRING DIAGRAMS ............................................................................................................................................. 32
12.0 DIMENSIONS & SPECIFICATIONS...................................................................................................................... 34
12.1 Dimensions.................................................................................................................................................34
12.1.1 500 Series: Model 5008 ...............................................................................................................34
12.1.2 500 Series: Model 50011 .............................................................................................................35

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200, 400, and 500 Series
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12.1.3 200 Series Receiver.....................................................................................................................36
12.1.4 400 Series Receiver.....................................................................................................................37
12.2 Specifications .............................................................................................................................................38
12.2.1 200 Series ...................................................................................................................................38
12.2.2 400 Series ...................................................................................................................................39
12.2.3 500 Series ...................................................................................................................................40

Remote Control Systems PAGE: 4
200, 400, and 500 Series
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2721 NE 4th Ave Pompano FL 33064 | [phone] Visit WWW.ACIHOIST.COM for the most current information
1.0 WARRANTY
Every product is thoroughly inspected and tested before it is shipped from the factory. If any problem develops within
one year, return the product prepaid to the factory. If an inspection reveals that the problem is caused by defective
workmanship or material, repairs will be made without charge and the product will be returned with the shipping prepaid.
Excluded Items
This warranty does not cover:
 Deterioration caused by normal wear, abuse, chemical or abrasive actions, improper
maintenance or excessive heat.
 Problems resulting from repairs, modifications, or alterations made by people other
than factory or ACI representatives.
 If the product has been abused or damaged due to an accident.
 If repair parts or accessories other than ACI equipment are used on the product; they
are warranted only to the extent that they are warranted by the manufacturer of said
parts or accessories.
Remarks
EXCEPT AS STATED HERE, ACI MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES
FOR A PARTICULAR PURPOSE.
Alterations or modifications of equipment and use of non-factory repair
parts can lead to dangerous operation and injury.
To avoid injury:
DO NOT alter or modify equipment.
DO NOT use equipment to lift, support or otherwise transport people.
DO NOT suspend unattended loads over people.

Remote Control Systems PAGE: 5
200, 400, and 500 Series
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2.0 SAFETY PRECAUTIONS
2.1 Safety Alert Symbols
Throughout this manual are steps and procedures that can prevent hazardous situations, the following symbols are used
to identify the degree or level of hazard seriousness.
DANGER, WARNING AND CAUTION NOTICE
Symbol
Description
Danger
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury and
property damage.
Warning
Indicates an imminently hazardous situation which, if not
avoided, could result in death or serious injury and
property damage.
Caution
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or
property damage.
Notice
Notifies people of installation, operation or maintenance
information which is important but not directly hazard
related.
Failure to read and comply with any of the limitations noted in this manual can result in serious bodily
injury or death, and/or property damage.

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200, 400, and 500 Series
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2.2 Operating Precautions
2.2.1 Attention
1. Due to the complex nature of equipment, it is necessary to read the entire manual before installation.
2. Never allow any unauthorized personnel to dismantle equipment as this may cause equipment damage.
3. The equipment has been stringently tested for quality assurance before delivery from factory. However, it must
not be used in extremely dangerous situations or where damage may result.
4. After operation, switch off crane main power as well as receiver unit and remove rotary key from transmitter unit.
5. Keep the transmitter in a safe place when not in use to avoid any unintentional operation.
6. The crane should be equipped with a main power relay, limit switch, and other safety devices required.
7. Do not use this device during an electrical storm or where there are conditions of high electrical interference.
8. Always check transmitter batteries and receiver input power condition before operation.
9. The installation and maintenance service is allowed only when the crane and receiver power are off to avoid
electrical shock.
10. The contents of the manual may be ammended by the manufacturer without notice.
11. The specification and function is subject to change without notice by manufacturer.
2.2.2 Precautions (500 Series)
1. Press EMS button and switch off main power of crane and receiver after operation. Then, remove transmitter
rotary key and keep in a safe place.
2. The following may cause receiver response delay and you should stop operation immediately when these
situations occur.
a. Beyond operating range.
b. During severe radio interference.
3. Remove transmitter batteries when not in use for a long period of time.
4. To extend product life, please follow the standard operating procedure and maintain system regularly.
2.2.3 Emergency Procedures (500 Series)
In case of emergency, please follow the procedure below:
5. Press EMS button and stop operation.
6. Switch rotary key to “OFF” position and remove it from transmitter unit.
7. Switch off crane main power.
8. Contact the authorized distributor for further assistance.

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200, 400, and 500 Series
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3.0 GENERAL OPERATION (500 SERIES)
3.1 Transmitter Configuration
1. Antenna
2. Emergency Stop
3. LED indicator
4. Motor Pushbutton
5. Auxiliary Pushbutton R1-R4
6. F1 Pushbutton
7. Start Pushbutton
8. Battery Cover
9. Rotary Key Switch
10. Security Key

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200, 400, and 500 Series
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3.1.1 Model 5008AB

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200, 400, and 500 Series
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3.1.2 Model 50011AB

Remote Control Systems PAGE: 10
200, 400, and 500 Series
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3.2 General Operation
1. Install two (2) new AA-size alkaline batteries in the battery box of MODEL 50011, then insert into battery case
of transmitter; or battery chamber of 5008, and screw in transmitter's bottom cover. Make sure the "+" and "-
"directions are correct.
2. Insert security key in the "OFF" position.
3. Turn on the power according to the "Power-On Modes ". Note: LED indicator will flash red if proper
procedures are not followed.
4. Operate transmitter by pressing each pushbutton.
5. After operation, perform the following procedures in sequence:
(1) Press EMS mushroom,
(2) Rotate security key or rotary key switch counterclockwise to the " OFF " position,
(3) remove key and keep it in a safe place, (4) remove batteries if not to be used for a long period of
time.
3.3 Special Functions Operation
3.3.1 Power-On Operations
Power-On means that the Main-Relay on the receiver will switch on as soon as the transmitter sends a signal
and then the receiver will be on standby for continuous control. There are 2 options for "Power-On Mode":
1. Any Pushbutton Power-On Mode
a. Rotate "EMS" mushroom clockwise 45°and pull out.
b. Turn security key clockwise to "ON" position for 50011; Rotary key switch clockwise to "ON" for
5008.
c. Press any pushbutton on the transmitter. This will turn on the power as well as execute the
function of pushbutton.
2. " START' ' Pushbutton Power-On Mode
a. Rotate "EMS" mushroom clockwise 45° and pull out.
b. Turn security key clockwise to "ON" position for 50011; Rotary key switch clockwise to "ON" for
5008.
c. Press "START" pushbutton on the transmitter to turn on power for 50011; Continue to turn rotary key
switch to "START" position to turn on power for 5008 (the rotary key switch will return to "ON"
position automatically after being released .