ACP MENUMASTER Xpress MXP22T User manual

Service
High Speed Combination Oven –Touch Control Models
Service Manual
This Manual covers High Speed Combination
Ovens equipped with Touch Screen Controls.
Refer to individual Service Manuals or Technical
Sheets for information on other specific models.
MXP22*T
16400032
Rev.1
July 2017
This manual is to be used by qualified
service technicians only. ACP, Inc.
does not assume any responsibility for
property damage or personal injury for
improper service procedures done by
an unqualified person.

TABLE OF CONTENTS
IMPORTANT SAFETYINFORMATION…………………………………………………..1-4
Specifications..................................................................................................................5
Installation………………………………………………………………………………………6
Quick Start Reference Guide..................................................................................7-12
Firmware Update Procedure………………………………………………………………...13
Care and Cleaning……………………………………………………………………………14
Oven Construction MXP22QTT w/Electronic & w/Mechanical Limiter....................15-21
Ceramic Tray andReplaceable Waveguides.............................................................. 22
Teflon Liner Instructions (if equipped)……………………………………………………...23
Component Testing Procedures…………………………………………………………24-25
InterlockSwitchService. ........................................................................................….26
Service Test Mode .................................................................................................27-29
Error Code List………………………………………………………………………………..30
Microwave Power Test...........................................................................................….31
Wiring Diagrams / Schematics …………………………..........................................32-35
http://services.acpsolutions.com
SERVICE & SUPPORT
Find parts and information for your oven

IMPORTANT SAFETY INSTRUCTIONS
Important Notices for Servicers and Consumers
ACP will not be responsible for personal injury or property damage from improper service
procedures. Pride and workmanship gointoeveryproducttoprovide our customerswithquality
products. It ispossible,however,thatduring itslifetimeaproductmayrequire service. Products
shouldbe servicedonlybya qualified servicetechnicianwho is familiar with the safety procedures
required in the repair and who is equipped with the proper tools, parts, testing instruments and the
appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL APPROPRIATE
SERVICE INFORMATION BEFORE BEGINNING REPAIRS .
ComServ Support Center
Web Site
TelephoneNumber
WWW.ACPSOLUTIONS.COM 1-866-426-2621 or 319-368-8195
E-Mail: [e-mail]
Recognize Safety Symbols, Words, and Labels
DANGER— Immediate hazards which WILL result in severe personal injury or death.
WARNING— Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION— Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
!
!
1

!
WARNING
Read the following information to avoid possible exposure to microwave radiation:
The basic design of the Microwave Oven makes it an inherently safe device to both use and service.
However,therearesomeprecautionswhichshouldbefollowedwhenservicingthemicrowavetomaintainthis
safety. Theseareasfollows:
1. Always operate the unit from an adequately
groundedoutlet. Do notoperateonatwo-wire
extension cord.
2. Beforeservicingtheunit(ifunitisoperable)perform
the microwave leakage test.
3. Theovenshouldneverbeoperatedifthedoordoes
notfitproperlyagainsttheseal,thehingesorhinge
bearings are damaged or broken; the choke is
damaged, (pieces missing, etc.); or any other
visible damage can be noted. Check the choke
areatoensurethatthisareaiscleanandfreeofall
foreign matter.
4. If the oven operates with the door open and
producesmicrowaveenergy,takethefollowing
steps:
A. Telltheusernottooperatetheoven.
B. Contact ACP ComServ immediately.
5. Alwayshavetheovendisconnectedwhentheouter
case is removed except when making the "live"
tests called for in the Service Manual. Do not
reach into the equipment area while the unit is
energized. Makeallconnectionsforthetestand
checkthemfortightnessbeforepluggingthecord
into the outlet.
6. Alwaysgroundthecapacitorsonthemagnetron
filter box with an insulated-handle screwdriver
before working in the high voltage area of the
equipmentcompartment. Sometypesoffailures
will leave a charge in these capacitors and the
dischargecouldcauseareflexactionwhichcould
makeyouinjureyourself.
7. Always remember that in the area of the
transformer there is HIGH VOLTAGE. When the
unitisoperatingkeepthisareaclearandfreeof
anythingwhichcouldpossiblycauseanarcor
ground,etc.
8. Do not for any reason defeat the
interlock switchesthereisnotvalidreason
forthisaction atanytime;norwillitbe
condonedbyACP.
9. IMPORTANT: Before returning a unit to a
customer,besuretocheckforproperswitch
interlock action.
10. The MicrowaveOvenshouldneverbe
operatedwithanycomponentsremovedand/or
bypassedorwhenanyofthesafetyinterlocksare
found to be defective, or when any of the seal
surfacesaredefective,missing,ordamaged.
11. All microwaveovensmeetallrequirements
oftheradiationcontrolforHealthandSafetyActof
1968. Due to measurement uncertainties, the
maximumleakageforthefieldwillbe4mw/cm2.
12. Toensure that the unit does not emit excessive
microwaveleakageandtomeettheDepartment
ofHealthandHumanServicesguidelines,check
theovenformicrowaveleakageusingamicrowave
oven leakage meter that complies with US
GovernmentCDRH/FDA/DHHSrequirements
andoranyotherlocalgovernmentrequirements.
Themaximumleakagelevelallowed by ACP
is4mw/cm
2.
13. Ifservicerencountersanemissionreadingover
4mw/cm2,theserviceristoceaserepairand
contact the ACP ComServ Department
immediatelyforfurtherdirection.ACP
will contact the proper Government
Agencyuponverificationofthetestresults.
2

Recognize this symbol as a SAFETYmessage
!WARNING
When using electrical equipment, basic safety precautions should be followed to reduce the risk of burns,
electrical shock, fire, or injury to persons including the following.
1. READ all instructions before usingequipment.
2. READ AND FOLLOW the specific
“PRECAUTIONS TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY” on this page.
3. This equipment MUST BE GROUNDED. Connect
only to properly GROUNDED outlet. See
“GROUNDING / EARTHING INSTRUCTIONS”
on page 5.
4. Install or locate this equipment ONLYin
accordance with the installation instructionsin
this manual.
5. Some products such as whole eggs and sealed
containers—for example, closed glass jars—are
able to explode and SHOULD NOT be HEATED
in this oven.
6. Use this equipment ONLYfor its intended useas
described in this manual. Do not use corrosive
chemicals or vapors in this equipment. This type
of oven is specifically designed to heat,cook,
or dry food. It is not designed for industrial or
laboratory use.
7. As with any equipment, CLOSESUPERVISION
is necessary when used byCHILDREN.
8. See door cleaning instructions.
9. DO NOT heat baby bottles inoven.
10. Baby food jars shall be open when heated and
contents stirred or shaken before consumption, in
order to avoidburns.
11 DO NOT operate this equipment if it has a
damaged cord or plug, if it is not working properly,
or if it has been damaged or dropped.
12. This equipment, including power cord, must be
serviced ONLY by qualified service personnel.
Special tools are required to service equipment.
Contact nearest authorized service facility for
examination, repair, oradjustment.
13. DO NOT cover or block louvers or otheropenings
on equipment.
14. DO NOT store this equipment outdoors. DO NOT
use this product near water –for example, near a
kitchen sink, in a wet basement, a swimmingpool,
or a similar location.
15. DO NOT immerse cord or plug in water.
16. Keep cord AWAYfrom HEATED surfaces.
17. DO NOT let cord hang over edge of tableor
counter.
18. For commercial use only.
SAVE THESE INSTRUCTIONS
3

To avoid personal injury or property damage, observe the following:
1. Do not deep fat fry in oven. Fat couldoverheat
and be hazardous tohandle.
2. Do not cook or reheat eggs in shell or with
an unbroken yolk using microwave energy.
Pressure may build up and erupt. Pierce yolk
with fork or knife before cooking.
3. Pierce skin of potatoes, tomatoes, and similar
foods before cooking with microwave energy.
When skin is pierced, steam escapesevenly.
4. Do not operate equipment without load orfood
in oven cavity.
5. Microwave popcorn should not be poppedin
oven.
6. Do not use regular cooking thermometers in
oven. Most cooking thermometers contain
mercury and may cause an electrical arc,
malfunction, or damage tooven.
7. Do not use metal utensils inoven.
8. Do not use aluminum foil inoven
9. Never use paper, plastic, or other combustible
materials that are not intended forcooking.
10. When cooking with paper, plastic, or other
combustible materials, follow manufacturer’s
recommendations on productuse.
11. Do not use paper towels which contain nylonor
other synthetic fibers. Heated synthetics could
melt and cause paper to ignite.
12. Do not heat sealed containers or plastic bags in
oven. Food or liquid could expand quickly and
cause container or bag to break. Pierce or open
container or bag beforeheating.
13. Toavoid pacemaker malfunction, consult
physician or pacemaker manufacturerabout
effects of microwave energy on pacemaker.
14. An authorized servicer MUST inspectequipment
annually. Record all inspections and repairs for
future use.
SAVE THESE INSTRUCTIONS
WARNING
To avoid risk of fire in the oven cavity:
a. DO NOT overcook food. Carefully attend oven
when paper, plastic, or other combustible
materials are placed inside the oven to facilitate
cooking.
b. Remove wire twist-ties from paper or plastic
bags before placing bag inoven.
c. If materials inside the oven ignite, keep oven
door CLOSED, turn oven off and disconnect
the power cord, or shut off power at the fuse
or circuit breaker panel.
d. DO NOT use the cavity for storage. DO NOT
leave paper products, cooking utensils, or food
in the cavity when not in use.
WARNING
Liquids such as water, coffee, or tea are able to
be overheated beyond the boiling point without
appearing to be boiling due to surface tension of the
liquid. Visible bubbling or boiling when the container
is removed from the microwave oven is not always
present. THIS COULD RESULT IN VERY HOT
LIQUIDS SUDDENLY BOILING OVER WHEN A
SPOON OR OTHER UTENSIL IS INSERTED INTO
THE LIQUID. To reduce the risk of injury to persons:
i) Do not overheat theliquid.
ii) Stir the liquid both before and halfway through
heating it.
iii) Do not use straight-sided containers with narrow
necks.
iv) After heating, allow the container to stand in the
microwave oven for a short time before removing
the container.
v) Use extreme care when inserting a spoon or
other utensil into thecontainer.
!
CAUTION
4

SPECIFICATIONS
Power Source Voltage AC
208/230 VAC
Amperage (Single Unit)
30 A
Frequency
60 Hz
Single Phase, 3 wire grounded
YES
Receptacle
6-30R
Plug
6-30P
Power Output –Microwave (IEC705)
2200 Watts
Minimum Temperature Rise (∆T)
22°F / 12°C
Operating Frequency
2450 MHz
Power Consumption
5700 Watts
Microwave only
4200 Watts
Convection fan
425 Watts / 6200 RPM
Radiant heater
3000 Watts
Convection heater
2000 Watts
Combination
5300 Watts
Dimensions Cabinet (in / cm)
Width
25.0”63.5cm
Height
20 .25” 51cm
Depth (includes bracket on back)
25.625” 65cm
Oven Interior (in / cm) –useable space
Width
16.0” 41cm
Height
7.75” 20 cm
Depth
15.0” 38 cm
Weight (lbs. / kg)
Uncrated
150 lbs 68kg
Crated
175 lbs 79kg
5

INSTALLATION
STEP 1 - Unpack Oven
•Inspect oven for damage such as dents in door or inside ovencavity.
•Report any dents or breakage to source of purchaseimmediately.
Do not attempt to use oven if damaged.
•Remove all packing materials from oveninterior.
•If oven has been stored in extremely cold area, wait a few hours before
connecting power.
STEP 2 - Place Oven on Counter
•Recommended countertop surface depth is 26” (66 cm).
•Do not install oven next to or above source of heat, such as pizza oven
or deep fat fryer. This could cause oven to operate improperly and
could shorten life of electrical parts.
•Do not block or obstruct oven filter. Allow access for cleaning.
•Install oven on level countertop surface.
•Outlet should be located so that plug is accessible when oven is in
place.
STEP 3 - Install Rack
•Install oven rack
1. Oven cavity must be cool to touch.
2. Place rack in oven with rear guard positioned towardthe
the back of the oven.
•DO NOT cook food directly on floor ofoven.
flow around oven cools electrical
components. With restricted air flow,
oven may not operate properly and
life of electrical parts is reduced.
B—Allow at least 2” (5.1 cm) between air
discharge on back of oven and back
wall.
C—Allow at least 2” (5.1 cm) of
clearance around sides of oven.
D—Install combination oven so oven
bottom is at least 3 feet (91.5 cm)
above floor.
C
Oven Clearances
A—For North American (UL/CSA)
models, allow at least 2” (5.1 cm) of
clearance around top of oven. For
International (50 Hz) models, allow
at least 7” (18 cm) of clearance
around top of oven. Proper air
6

QUICK START REFERENCE GUIDE
7

8

9

10

11

12

FIRMWARE UPDATE PROCEDURE
The Touch Control is designed to be updated as future technology and programming requirements change.
Should new firmware be required follow the steps below. Firmware updates are made available at:
http://acpsolutions.com/oven-programming/
1. Ensure the oven is powered on.
2. If the standby (off) screen is showing, press the green power button.
3. Press the blue menu button.
4. If the PIN is enabled, enter 1‐3‐5‐7‐9 to access service mode.
If the PIN is not enabled the menu will appear.
- Touch and drag up to scroll to the bottom of the menu and select “User Options”.
- Touch and drag up to scroll down through the user options and select “PIN Code”.
- Select On, enter and remember a 4 digit Pin Code and then select the home button.
- Now press the blue menu button and enter 1‐3‐5‐7‐9 to access service mode.
5. Ensure the software version displayed is less than the version being installed, then press the home
button and proceed to program loading.
6. Select “Software Version”.
7. Insert the USB/flash drive with the new firmware into the USB port.
8. A box will appear in the lower portion of the screen “Rev “xxxx” Available Begin Update”.
9. Press this box to begin firmware update. The screen will now display “Entering Standby Mode” for a few
seconds and then the screen will go blank. Continue to wait.
10. The screen will blink, then a few seconds later the Startup logo will appear. Underneath will appear
the word “Updating” along with a progress bar. Continue to wait. Note: Do not remove the USB/flash
drive
until AFTER the reboot is completed.
11. After about two minutes the words “Update Complete” will appear and a green “Reboot” button will
appear. Do not remove the USB/flash drive. Press the green button.
12. Once the ACP logo and green power button appear, remove the flash drive and press the green power
button.
13. Press the blue menu button and enter 1‐3‐5‐7‐9 to access service mode.
14. Verify the software version displayed is new version.
15. Press the home button.
16. The firmware update is complete.
13

Wear protective gloves and protective glasses when cleaning the oven.
To prevent burns, handle utensils, accessories, and door with care.
Allow oven, utensils, and accessories to cool before cleaning.
Oven, utensils, and accessories become hot during operation.
Daily Cleaning Recommendations: Follow the recommendations below for proper maintenance of the AXP/MXP oven.
Please note: The use of caustic cleaning products or those containing ammonia, phosphates, chlorine, sodium or potassium hydroxide
(lye) can damage critical oven parts. Do not use water pressure type cleaning systems. Use of unapproved cleaning agents will void the
terms of the warranty.
Recommended Cleaning Supplies: damp towel, plastic scouring pad, ACP Oven Cleaner (Item CL10)
and ACP Oven Shield Oven Protectant (Item SH10).
I. For a new oven, before using it the first time:
When oven is clean, spray damp towel with ACP Oven Shield and wipe all interior surfaces. Do not remove Oven Shield
Oven Protectant. Turn oven on and pre-heat to start cooking.
II. DAILY CLEANING
1A. If oven is hot: Shut oven
off by pressing OFF button
twice and open door. Fan will
continue running until oven
has cooled. Cooling takes 15-
20 minutes.
1B. If oven is cold: For
optimum results heat oven to
a maximum temp of 200°F
(95°C), turn oven OFF, wait
until fan stops.
2. Remove rack, pizza
stone, and other
accessories from the cavity
when it’s cooled
3. Lift Bottom Element
If element is warm, use
insulated gloves, oven mitt or
tongs to lift the element.
Remove baked on particles
using a scraper.
4. Spray Oven Interior
Wear rubber gloves and
safety glasses. Spray oven
door, sides and floor with ACP
Oven Cleaner. Avoid spraying
into perforations. Allow
cleaner to soak for 2 minutes.
5. Clean Oven Interior
5A. Clean the oven door and
interior using a plastic scouring
pad on metal portions of oven.
White ceramic covers on the both
sides of the oven turn to a yellow
tan color after usage. Gently
clean the ceramic covers and red
sealant, apply only gentle
pressure while cleaning. If
needed, repeat steps 4 and 5.
5B. Clean perforated area with
damp towel sprayed with cleaner.
6. Wipe Oven Interior
Using a damp clean towel, wipe
the oven interior, rinse towel and
wring dry, repeat 2-3 times to
remove remaining oven cleaner
and particles from the oven.
7. Spray Oven Shield
When oven is clean, spray a thin
layer of ACP Oven Shield on all
interior surfaces. Place rack back
in oven.
Do not remove Oven Shield.
8. Clean Oven Exterior
Clean exterior door and other
surfaces with a clean cloth,
sponge or nylon pad using a mild
detergent and warm water
solution.
CARE and CLEANING
14

To remove side panels loosen the three top T-15 torx screws.
Door
Remove the
three rear T-15
torx screws slide
panel to the rear
and then down for
removal.
Air Filters
Right Outer
Panel
Top Outer
Panel
Torx (T-15)
Left Outer
Panel
Outercase Back
AXP
OVEN CONSTRUCTION
15

16

HV Transformers
Magnetrons
Fuses
Sensor
Triacs
Magnetron TCO’s
Capacitor /Diodes
Convection Heater Element
Small Fuses
F2,F3,F4 (12 amp)
High VoltageTransformers Temp Sensor
(RTD Convection) F2 - Convection Motor
F3 - Magnetron # 1
F4 - Magnetron # 2
Capacitor
Diode
(Right Side)
Magnetron # 1
Magnetron TCO’s
Magnetron # 2
Capacitor
Diode
(Left Side)
Switch
(Primary)
Triac (TR1)
(Magnetron # 1)
Triac (TR2)
(Magnetron # 2)
Triac (TR3)
(Convection Heater)
Large Fuses
F1,F5,F6 (25 amp)
*F1 - Main Fuse
F5 - Convection Heater
F6 - Radiant Heater
Note: If Main Fuse (F1) is blown, Install F-1 Fuse Kit
17

Circuit Boards
Power Relay
Limiter (Electronic)
Triac
Thermocouple (RTD)
Temp Sensor (RTD)
Cooling Fans
Convection Motor
Catalytic Converter
(Located inside plenum)
Convection
Motor
Main Board
*Relay Monitor
Board
*Power Relay
Snubber
Power Supply Board
(24 VDC)
Temp Sensor
(RTD Radiant)
Thermocouple (RTD)
Limiter
Triac
(TR4) -Radiant
Heater
Cooling Fans
18