ACT i90-100A Mounting instructions

Advanced Charger Technology, Inc
Norcross, Georgia, USA
iCHARGE Battery Analyzing Solution
Model No. i90-100A
Application Software and
Instructions
© 2011 ACT. All rights reserved. The logo,
Are the trademarks of Advanced Charger Technology, Inc.
Table of Contents
PAGE
Warning and Precautions…………………………………………...3
Parts included in the Kit …………………………………………. 4
Software Install…………………………………………………..…5
System Connections……………………………….…………………6
LED Status+ The Software Messages and Control …………………8-9
Operation ………………………………………………………….10
Battery Charging + Battery history……………………………….10-11-13
Battery Reconditioning (CYC) …………………………………..13
Capacity Add and Battery Capacity ………………………………..14

WARNING:
To reduce the risk of fire or electric shock, do not expose this apparatus to rain
or moisture.
To avoid electrical shock, do not open. Refer service request to ACT.
Batteries shall not be exposed to excessive heat before charging.
CAUTION:
Dangerous Voltage within the product’s enclosure may be of sufficient
magnitude to constitute a risk of electric shock to persons.
PRECAUTIONS:
To prevent fire or shock hazard, do not place objects filled with liquids near or
above apparatus.
Install this unit so that the AC power cord can be unplugged immediately in the
event of malfunction or emergency.
FCC:
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions.
(1) This device may not cause harmful interference
(2) This device must NOT accept any interference that may cause undesired
operation.
B.Parts Included with Kit:
Part # i90-001A (Application Software CD )
Part #i90-002A (Instruction Manual)
Part #i90-003A (USB-Charger Adapter)
Part #i90-004A ( RJ-45 CAT6 Cable)
2
Part #i90-005A ( USB A-B Cable )
C. Connecting the i90 to your computer:
a. Connect your i90 to a wall AC supply (120VAC or 220VC ) and make sure
all Red LED`s are blinking ( No adaptor installed )
b. Connect cable (supplied) with USB A plug to your PC, connect the plug USB
B to the iCHARGE BAS Adapter P/N i90-003A .
Connect the one side of the Network cable (supplied) to iCHARGE BAS
Adapter P/N i90-003A , then other end to the RJ45 socket on the left side of the
i90.
Note: Additional i90`s could be connected in series using additional Network
cables.
Max number of i90`s that could be connected in series is 42 ( 256 pockets).
E. Software installation
Insert the CD with the Application Software into your CD Drive.
Double click on the icon.
Double click on…..

Copy the iCHARGE software to your Computer.
The screen in picture # 1 will appear after executing the iCHARGE Program
Picture # 1
Select the correct com port on the Comm menu bar.
Picture # 2
Note: Adapter’s P/N i90-003A Red light blinks when USB connection
between your computer and the adaptor is achieved, Green LED will start
blinking upon successful communication between your i90 and your computer
(see picture # 3)
Picture # 3
Green background will appear on the each of the Bay # software screen
indicating that your system is ready.
Picture # 4
3

An indication “No Battery“ will appear under “Charger state “after adding
an adaptor and the charger recognizesthe adaptor (see Picture
#5for 6bay configuration or picture # 6 for 12 bay configuration)
6 bay screen
Picture # 5
12 bay screen
Picture # 6
D. LED Status;
The following are the LED`s statues appearing on the charger during operations.
READY (Green)…………...Charge completed.
CHARGE (Yellow)………...Battery is being charged.
FAULT (Red)………............Defective Battery, Charger Plate not
Installed/Rrecognized.
RECONDITION (Yellow)…Blinks amount of recondition cycles 1-6.
E. Finding specific pocket:
In order to find a specific pocket location in a string of i90`s, click on the desire
bay # on your computer and click once .All LED`s of the requested bay
will blink 10 times allowing you to locate it.
E. The Software Messages and Control
1 . Menu Bar
File, Comm., Mode, History, Refresh:
Note:Selecting the Refreshon the menu bar is needed each
time additional i90`s are connected or removed from the system!!!!
2. Operation bar
The following Messages will appear during charging process;
1. Charger State
Discharge, battery is in discharge mode during reconditioning and battery analyzing cycle.
Low Bat Current, Faulty Battery.
4

Parking, Battery is ready. NiMH and NiCD (battery could stay in this stage indefinitely without any
harm, Lithium batteries will re-start the charging process when battery self discharges to 3.6V/cell.
Rapid Charge comes after "Soft Charge" and runs until charging is terminated.
Soft Charge, come when new battery begins to charge. Usually 4 minutes for NiMH and NiCD
battery. If the battery is very weak this interval could be longer.
Waiting, comesafter discharging (10min wait for cell balancing).
2. Battery Current In/Out; Charge and Discharge current value.
3. Battery Voltage; Actual battery voltage level.
4. Charge Voltage; Charger Voltage value applied to be able to charge a specific Battery.
5. Capacity add; Current/Capacity added to battery in charge.
6. Discharge Voltage; Charger Voltage value applied to be able to discharge a specific battery.
7. Cyc; Reconditioning cycles ( Up to 6 cycles available)
8. Battery Capacity; Total true Capacity in mA
9. Battery Temp; Thermistor Battery temperature in C
10. Phase Time; Cycle time.
11. Max Current; Max default current.
12. Max Time; Predetermined time value allowed before automatic shut off timer.
13.# Cells; Cellswithin battery.
14. Battery Type; Chemistry (NiCD, NiMH, LiON,Li Polymer)
15.Ver; i90 Firmware Version.
16.Vin; Charger Input DC Voltage.
17. Battery SN; user assigned battery number.
Operation
1. Battery Charging;
Insert battery into its relative pocket on the i90 charger, the following screen
( picture #7 ) will reflect the insertion of 3 batteries and all batteries are in good
condition,
Picture # 7
Once the batteries are inserted charge process will be initiated automatically and
the Charger State will indicate ‘Soft Charge “.
At this point the following options are allowed:
2. Battery History Information.
Double click on the Serial Number (S/N) Field, the below screen will be open ( picture # 8 )
5

.
Picture #8
On the Battery History enter the flowing info:
Battery S/N, (This info could be entered with a use of Bar Code Scanner)
Battery Type,
Number of Cells,
Battery Name,
Nominal Capacity (Entering the nominal battery capacity will result in an automatic calculation of
the percentage of actual capacity compare to the nominal capacity every time an analyzing process
was requested ( See picture # 11 below )
Notes
Click on “Save Changes”
Whenever you need to access history for the S/N previously assigned to batteries entered, press on
file and you will see the complete list for all batteries entered in this menu.
3. Pre-assigned battery info.
Two options are available (Clicking on the battery S/N field (Color will change
into Blue, reflecting proper selection.) or clicking on the History icon on the
menu bar)
The history window will open. (see below picture # 9)
In the search box, enter the Battery S/N requested. ( This operation can be done with a
use of BAR Code Scanner.)
The correct battery info will fill the appropriate tables.
Picture #9
After assuring that you found the correct battery info, a Green window will be open with ,“Set
Battery SN to Bay #”, and click on it and the battery info will be assigned to the pre-selected Bay #
6

4. Locating battery History information file
Battery history file can be located in many places on your computer system
(your own computer or any location on your server.
Open the Battery history window and click on “File “ on the upper left side.
A widow with your operating system will be opened and you can assign the
desire location where all info for your batteries will be located.
5. Battery Reconditioning (CYC);
Picture #10
This operation will allow the user to select up to 6 consecutive charge and discharge cycles on a
specific battery and to record the battery capacity into the battery history memory if battery info was
selected.
If Nominal battery capacity in mA was entered in the battery history info then after each cycle date ,
time ,capacity and percentage compare to the nominal capacity will be entered automatically into the
battery history (see picture below )
To Select the number of battery cycles:
1. Right Click on the CYC field for the desired battery to select Reconditioning cycles.
2. Select how many cycles of charge and discharge would you like to perform.
The Recondition Led will blink the number of cycles selected.
Note: Reconditioning offers a choice of 1 thru 6 cycles.
After selecting the number of cycles the charger will bring the battery to its full capacity
and then will discharge the battery to 1V /cell and repeat this process until the selected
number of cycles is reached.
Battery capacity value will be shown in the appropriate field for the active cycle and
recorded in battery history.
The discharged LED will blink according to the number of cycles selected and will
reduced by one each time a full cycle has been finished.
Picture #11
7

8
6. Capacity Add and Battery Capacity;
****Capacity Add is the current ( capacity )added to the battery from a
specific battery state.
This number will be equal to the battery capacity after a full analyzing
cycle****
If battery “ Cyc “ was selected then right click (after all analyzing cycles finished ) on “Battery
Capacity “ box will result in showing the battery capacity measured for each cycle .
Picture #12
In parking mode, the charger will slow the charging pulse rate from one
pulse per second to one pulse every 30 seconds (this assures that batteries
are always at peak condition).
Note: It is perfectly safe for batteries to remain on unit indefinitely in this mode.
All bays are fully independent of each other.
5500 Oakbrook Parkway
Norcross, GA 30093
Tel:[phone]
Printed in USA Instruction Revision i90-002