ActronAir PCG153U Series User manual

IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
That’s better. That’s Actron.
Package Commercial Units
Installation and Commissioning Guide
PACKAGE MODELS
UNDER/OVER
CONFIGURATION
SIDE BY SIDE
CONFIGURATION
PCG153U*
PCG173U*
PCG203U*
PCG233U*
PCG260U*
PCG290U*
PCA300U*
PCA330U*
PCG330U*
PCA340U*
PCG340U*
PCG400U*
PCG153V**
PCG173V**
PCG203V**
PCG233V**
PCG260V**
PCG290V**
PCA300V**
PCA330V**
PCG330V**
PCA340V**
PCG340V**
PCG400V**
PCG290L•
PCG300L•
PCG330L•
PCG340L•
PCG400L•
PCG290R••
PCG300R••
PCG330R••
PCG340R••
PCG400R••
PKA300T-LFFT-EA••
PKA300T-RFFT-EA••
Above images shown are for illustration purposes only.
• LH Air Handing Option
• • RH Air Handing Option
* Under - Over Indoor Coil / Fan Arrangement
** Vertical Discharge Evaporator
Under/Over Unit Left Hand Air Handing Unit

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Table of Contents
01. Inspections................................................................................................................................. 3
. Information About This Guide 
. Product Inspections 
. Codes, Regulations and Standards 
. Important Safety Symbols And Labels 
02. General Information ................................................................................................................... 3
03. Safety Instructions ..................................................................................................................... 5
04. Installation Instructions ............................................................................................................. 6
05. Operation Manual Access ........................................................................................................... 7
06. Components Overview ............................................................................................................... 7
07. Unit Dimensions ......................................................................................................................... 8
. Under Over Units 
. Left Handing Units 
. Right Handing Units 
08. Clearances and Weights.............................................................................................................14
09. Banking of Units ........................................................................................................................ 15
10. Unit Lifting Procedure ............................................................................................................... 17
11. Condensate and Safety Tray Drainage Instructions ....................................................................19
12. Electrical Installation................................................................................................................ 20
13. Package Unit Electrical Connection............................................................................................ 21
14. Maximum Cable Length ............................................................................................................ 22
15. Standard Indoor Fan Commissioning..........................................................................................23
16. EC Indoor Fan Commissioning....................................................................................................25
. PCGU/V to PCGU/V 
. PCGU/V to PCGU/V/L/R add PKAT-L/R 
17. Indoor Fan Table And Fan Curve ............................................................................................... 28
. PCGU/V 
. PCGU/V 
. PCGU/V 
. PCGU/V 
. PCGU/V 
. PCGU/V/L/R 
. PCGL/R 
. PKAT - L/R 
. PCGU/V 
. PCGL/R 
. PCGU/V 
. PCGL/R 
. PCGU/V/L/R 
18. Refrigerant Charging .................................................................................................................41
19. Maintenance ............................................................................................................................ 45
20. Maintenance Frequency Checklist............................................................................................. 46
21. Key Components List................................................................................................................ 49
22. Start Up and Commissioning Report ..........................................................................................52

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. Inspections
. Information About This Guide
This guide provides installation instructions, specific to your package unit. Read this manual thoroughly and take into
consideration all specifications and instructions to ensure correct installation and safe operation of your air conditioning
system.
NOTE
Keep this document for future reference. Ensure all technicians that work on the unit can refer to this manual at any time.
. Product Inspections
Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit,
components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer
Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.
Check the unit nameplate to verify the model, serial number and electrical rated specifications are correct.
. Codes, Regulations and Standards
The installer and/or contractor assumes responsibility to ensure that unit installation complies with the relevant council,
state / federal codes, regulations and building code standards. All electrical wiring must be in accordance with current
electrical authority regulations and all wiring connections to be as per electrical diagram provided with the unit.
. Important Safety Symbols And Labels
Safety Symbols and labels appear at appropriate sections throughout this manual to indicate immediate or potential
hazards. Pay full attention and comply to the safety information and instructions. Failure to follow safety instructions
increases the risks of personal injury, death and/or property damage. Damages to the product as a result of such failure
may void warranty.
ActronAir has endeavored to provide sufficient safety warnings and recommendations, however current and prevailing
WH&S regulations must be observed and will take precedent whenever performing the installation instructions discussed
in this manual.
. General Information
The ActronAir air conditioning units are designed for applications where superior performance, high efficiency,
reliability, supply air quality and quiet operation are the prime priorities. The units are built with the latest technology,
advanced variable speed driven compressor, EC indoor fans, low-noise outdoor fans and an intelligent electronic
control.
For optimum efficiency, your air conditioning unit will deliver just the right amount of cooling or heating capacity you
demand. Even in extreme conditions, the unit will still supply the required demand at peak performance.
Energy Efficient Refrigeration Circuits
The ActronAir air conditioning system is designed with a highly efficient refrigeration circuit that delivers only the
amount of cooling or heating actually required to maintain your desired comfort at the most optimum efficiency.
The refrigeration circuit consists of:
• High efficiency scroll compressor
• Hydrophilic coated condenser coil designed for optimum performance and efficiency with corrugated fins and riffled
tubing
• Hydrophilic coated evaporator coil designed for optimum performance and efficiency with lanced fins and riffled
tubing

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Evaporator Section
The evaporator section has EC fans, depending on the model which deliver just the right amount of airflow, depending
on the requirements. The fans provide superior performance for your comfort at optimum efficiency:
• Highly efficient variable speed EC motor that uses less energy
• Low noise operation
• Adjustable indoor airflow
Condenser Section
Uses multiple speed outdoor fans and a state of the art scroll compressor, with the following features:
• Efficient axial fans with direct drive AC motor
• Low noise operation
• Multi speed outdoor fan
• Low ambients cooling operation to +5oC
Electrical Section
The electrical section is composed of a separate panel for controls, protecting the components from the elements.
Durable Design and Construction
ActronAir is an Australian manufacturer with proven high quality air conditioning products. Known for their durability
and reliable performance, these products are designed and built to withstand the extreme weather conditions.
The galvanized steel cabinet, with powder coated epoxy enamel finish, resists the toughest conditions. The louvered
outdoor coil guard protects the condenser coil from any potential damage brought by hail, stones and other solid
objects that may be projected to the unit.
Hydrophilic blue coil fins provide protection to your heat exchangers and enhanced heat transfer with increased
performance efficiency.
System Flexibility
The ActronAir air conditioning units are the first choice for residential, office, schools and other air conditioning facilities
applications, both for new construction or retrofitting projects.
Sustainability and Environmentally Friendly
The air conditioning system is supplied with zero ozone depleting R-410A refrigerant, which has no phase out or
replacement concern.
With cooling and heating performance capacity that are among the best in the market, the ActronAir air conditioning
units provide the solution for the reduction of energy consumption, CO2emission, high fuel dependency and high
network grid demand.
Refrigerant Handling and Accountability
ActronAir strongly urges that all service technicians make every effort possible to reduce the emission of refrigerants to
the atmosphere. Everyone must act in a responsible manner to conserve refrigerants in accordance to the industry code
of practice.

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. Safety Instructions
• Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or
alteration by an unqualified technician could result in significant and major damage to the product or property which
may render your warranty null and void. Such unqualified service could also lead to severe physical injury or death.
Follow all safety instructions in this literature and all warning labels that are attached to the equipment.
• Prevailing WH&S regulations must be observed and will take precedence to the safety instructions contained on
this manual. Safe work practices and environment must be the paramount importance in the performance of all the
service procedures.
• Ensure that unit installation complies with relevant council regulations and building code standards.
• All electrical wiring must be in accordance with current electrical authority regulations and all wiring connections to
be as per electrical diagram provided.
• Secure the fans against accidental contact. Beware of pinch point and sharp edges which can cause cutting injury.
• Always wear appropriate PPE, remove any dangling jewelery and protect long hair by wearing a cap.
• Make sure that safety guards and panel covers are always firmly secured and not damaged before and during
operation of unit.
• This appliance is not intended for use by young children or infirm persons unless they have been adequately
supervised by a responsible person to ensure that they can use the appliance safely. Young children should be
supervised to ensure that they do not play with the appliance.
• Installer must incorporate a means of electrical disconnection (isolator) in the sub mains fixed wiring in accordance
with the latest edition of the AS/NZS 3000 (also known as Australian Wiring Rules).
• Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
• This unit is designed for use with R-410A refrigerant only.
*Qualifications required will be appropriate Electrical, Refrigeration and Refrigerant Handling License and Training
dependent on local State/Territory regulations.
DANGER
Hazardous Voltage - Risk of Electrocution.
TURN-OFF the power from main isolator before proceeding with any service work of the unit. Observe proper LOCK-OUT/
TAG-OUT (LOTO) procedures for electrical appliances in order to prevent accidental switching-on of the power supply.
Extreme care and caution must be observed should there be a need to work on live circuit.
WARNING
EC Motors are fitted with high power capacitors and can have dangerous residual voltages at motor terminals after power
has been isolated. Wait at least 5 minutes after power isolation and test for any residual voltage before beginning service
work.
CAUTION
Beware of Rotating Fans !
Ensure that indoor and outdoor fans are isolated and have come to a complete stand still before servicing the equipment.
Beware of pinch point and sharp edges which can cause cutting injury. Secure the fans against accidental contact.
Always wear appropriate PPE and remove any dangling jewellery and protect long hair by wearing a cap. Ensure that no
loose clothing can be caught / entangled in moving parts.
VISUAL INSPECTION AND WORK ASSESSMENT
Work areas and conditions must first be assessed and evaluated for any potential hazardous conditions. It is also important
to be familiar with the unit parts and components before proceeding with any service task.

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. Installation Instructions
All service technicians handling refrigerant must be licensed to handle refrigerant gases.
Recover and Recycle Refrigerants
Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse
refrigerants. When removing from the system, properly contain and identify refrigerants in its dedicated container for
proper disposal and/or storage. Always consider the recycle or reclaim requirements of the refrigerant before beginning
the recovery procedures. Obtain a chemical analysis of the refrigerant if necessary. Refer recovered refrigerant and
acceptable refrigerant quality to existing standards and regulations.
Refrigerant Handling and Safety
Consult the refrigerant manufacturer’s Materials Safety Data Sheet (MSDS) for information on proper handling and to
fully understand health, safety, storage and disposal requirements. Use the approved containment vessels and refer to
appropriate safety standards. Comply with all applicable transportation standards when shipping refrigerant containers.
Service Equipment and Recovery Procedures
Always use refrigerant reclaiming equipment in order to minimise refrigerant emissions. Use equipment and methods
which will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of
pulling a vacuum of less than 500 microns is required.
Do not open the system to the atmosphere for service work until refrigerant is fully removed and/or recovered. Perform
refrigeration system evacuation, prior to charging, in accordance with AIRAH / IRHACE Refrigerant handling code of
practice.
Let the unit stand for 1 hour and with the vacuum not rising above 500 microns. A rise above 500 microns indicates a leak
from the system and a leak test is required to locate and repair any leak.
CAUTION
A leak test is always required on any repaired section of the refrigeration system.
Charge refrigerant into the system only after the equipment does not leak or contain moisture. Ensure that R-410A is
only charged in liquid form. Take into consideration the correct amount of refrigerant charge specified for the system
to ensure efficient unit operations. When charging is complete, reclaim refrigerant from charging lines into an approved
refrigerant container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant
from escaping to the atmosphere. Take extra care to maintain all service equipment directly supporting refrigerant
service work such as gauges, hoses, vacuum pumps and recycling equipment.
INSTALLATION PREPARATION (Pre-Installation considerations)
The following items must be considered before beginning the unit installation:
• Verify the unit capacities and ratings with the unit nameplate.
• The unit must be installed in accordance with relevant authority regulations
• Make certain the floor or foundation is level, solid and have sufficient structural strength to support the unit and
accessories weight.
• Allow minimum recommended clearances for periodic maintenance and service access.
• Allow sufficient space above the unit for the outdoor air discharge. Condenser air inlet, located on the coil side of the
unit, requires sufficient airflow clearance for the optimum unit performance.
• Note the supply air and return air location. Ensure sufficient spaces are allocated for these purposes.
• Wiring connections must be in accordance with the wiring diagram provided with the unit.
• Make sure all wirings are in accordance with local electricity authority regulations and standards.
• Do not install the unit close to an area where there is a danger of fire due to volatile, explosive, flammable and/or
hazardous materials.
• Ensure that spaces around the unit are free from any obstructions for optimum unit performance.

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• Installer to ensure correct size/type that main circuit breaker and cable is installed in unit sub-mains to protect the
sub-mains and unit wiring.
• Installer to ensure correctly rated Residual Current Device (RCD) is installed as per with the latest edition of the
AS/NZS 3000 (also known as Australian Wiring Rules).
• Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
NOTES
• This unit is supplied with factory charged R-410A refrigerant.
• Be aware of all the relevant regulations concerning the handling of refrigerant.
. Operation Manual Access
Download from website
C7-4
Operation Instruction can be downloaded through our website shown below.
https://www.actronair.com.au/brochures-manuals/#operating-manuals
. Components Overview
2-Stage Under/Over Configuration shown for illustration purposes only
THIRD ANGLE
PROJECTION
0525-0XX Install Guide Commercial Pack V1 - Page 5 - 4
D
E
F
C
B
A
321 5
C
D
4 6 7 8
A
B
0525-0XX Install Guide Commercial Pack V1 - Page 5 - 4
A3
SHEET 1 OF 1
N.T.S
DRAWING NO.
MATERIAL:
DESCRIPTION:
DATE
DRAWN BY: APPROVED BY: SCALE:DRAWN DATE:
DESCRIPTION
FINISH:
REV PCR
F
E
REV.
BY
7.
31.
HOLE DIAMETER
A.B.N. 34 002 767 240
PH. [phone]
Bella Vista NSW 2153
Norwest Business Park
5 Irvine Place
written consent is prohibited
Modifying or Distributing without
Engineering Pty Ltd. Copying,
4.
intellectual property of Actron
This drawing always remains theActronAir Pty Ltd
ANGLES & SQUARENESS
0.1/~02.
FLAT PATTERN
1
0.5 / m3.
FOLD
5.
0.5 / m
GENERAL TOLERANCES
(UNLESS OTHERWISE SPECIFIED)
ALL TUBES
UNLESS OTHERWISE SPECIFIED
3rd ANGLE PROJEC TION.1.
DIMENSIONS IN MILLIMETRES.2.
DO NOT SCALE.3.
TUBE ENDS MUST BE ROUND A ND OF FULL4.
DIAMETER.
TUBE MUST BE CLEAN AND FREE FRO M5.
BURRS INSIDE AND OUTSIDE AND SUITABLE
OF FOR SOLDERING.
ALL BENDS 90 .6.
ALL SHEETMETAL'S DIMENSIONS OUTISDE.
ASSEMBLY
GRILLE PANEL
ACCESS PANEL
COMP  ELECT
ELECTRICAL
PANEL
EVAPORATOR
TOP PANEL
CONDENSER
TOP PANEL
ACCESS EVAP
REAR PANEL
OUTDOOR
AXIAL FANS
FAN TWIN DECK
CONDENSER
COIL ASSY.
ACCESS EVAP
FRONT PANEL
SCROLL
COMPRESSORS
CRANKCASE
HEATERS
EVAPORATOR
COIL ASSY.

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. Unit Dimensions
. Under Over Units
A. For models PCG153U / PCG173U / PCG203U
Note: PCG203U model shown for illustration purposes only.
Unit
Model
Number
Overall Nominal
Dimension (OA)
Mounting Distance Base
Foot (Centre to Centre)
Supply
Duct
Return
Duct
Drain
Connection
H W L A B H-SD x W-SD H-RD x W-RD D
PCG153U 995 1320 1175 1120 981 300 x 715 340 x 1100 Ø 20 OD
PCG173U 1050 1460 1185 1120 1120 300 x 715 340 x 1100 Ø 25 ID
PCG203U 1050 1460 1185 1120 1120 300 x 715 350 x 1150 Ø 25 ID
* PCG153U is 40mm.
OUTDOOR
AIR OUTLET
SUPPLY
AIR
RETURN
AIR
H-RD
A
(MTG C-C DIST)
W
OUTDOOR COIL
H-SD
SUPPLY AIR
L
H
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
W-SD
W-RD
B
(MTG C-C DIST)
COIL
FAN
INDOOR
FAN
INDOOR
FAN
PCG203U
50
POWER
SUPPLY ENTRY
Ø 32mm, Ø 25 mm
COMP
SIDE
CONDENSATE
POINTS
CONDENSATE DRAIN
Ø 25mm ID
NOTES:
1. Do not scale drawing. All dimensions are
in mm unless specified. Refer to corresponding unit
dimensional drawing for mounting hole details.
2. Ensure that Service Access Areas and Spaces for Airflow
Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a
walkway passage of 1000mm between the units or between
the unit and the outside perimeter is available.
3. Minimum service access areas and spaces for airflow
clearances are responsibilities of the installer, ActronAir will
not be held liable for any extra charges incurred due to lack
of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate
back onto condenser coil. Keep all clearance free of any
obstructions.
5. MTG C-C DIST = Mounting Centre to Centre Distance.
6. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
TOP VIEW
FRONT VIEW SIDE VIEW
*
D-

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B. For models PCG233U to PCG400U
Note: PCG400U model shown for illustration purposes only.
Unit
Model
Number
Overall Nominal
Dimension (OA)
Mounting Distance Base
Foot (Centre to Centre)
Supply
Duct
Return
Duct
Drain
Connection
H W L A B C H-SD x W-SD H-RD x W-RD D
PCG233U
PCG260U 1115 1685 1265 1200 672.5 672.5 300 x 740 400 x 1200 2 x Ø 25.4 (1") ID
PCG290U
PCA300U 1330 1875 1590 1515 7 37. 5 7 3 7.5 300 x 1065 450 x 1250 2 x Ø 25.4 (1") ID
PCA330U
PCG330U
PCA340U
PCG340U
1330 1875 1590 1515 7 3 7. 5 7 3 7. 5 300 x 1065 525 x 1450 2 x Ø 25.4 (1") ID
PCG400U 1315 1875 1575 1515 7 3 7.5 7 3 7. 5 300 x 1065 575 x 1595 2 x Ø 25.4 (1") ID
BSP FEMALE THREAD
INDOOR COIL
INDOOR
FAN
INDOOR
FAN
OUTDOOR COIL
SUPPLY
AIR
H-RD
H-SD
C
(MTG C-C DIST)
B
(MTG C-C DIST)
H
W-SD
W-RD
50
SUPPLY
AIR
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
RETURN
AIR
A
(MTG C-C DIST)
OUTDOOR
AIR OUTLET
POWER SUPPLY ENTRY
Ø 40mm, Ø 25mm
CONDENSATE
POINTS
COMP
SIDE
CONDENSATE
DRAIN POINTS
NOTES:
1. Do not scale drawing. All dimensions are
in mm unless specified. Refer to corresponding unit
dimensional drawing for mounting hole details.
2. Ensure that Service Access Areas and Spaces for Airflow
Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a
walkway passage of 1000mm between the units or between
the unit and the outside perimeter is available.
3. Minimum service access areas and spaces for airflow
clearances are responsibilities of the installer, ActronAir will
not be held liable for any extra charges incurred due to lack
of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate
back onto condenser coil. Keep all clearance free of any
obstructions.
5. MTG C-C DIST = Mounting Centre to Centre Distance.
6. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
TOP VIEW
FRONT VIEW SIDE VIEW
D-

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Installation and Commissioning Guide Package Commercial Unit
10
C. Vertical Discharge Evaporator Units
C. 1. For models PCG153V / PCG173V / PCG203V
Note: PCG203V model shown for illustration purposes only.
Unit
Model
Number
Overall Nominal
Dimension (OA)
Mounting Distance Base
Foot (Centre to Centre)
Supply
Duct
Return
Duct
Drain
Connection
H W L A B H-SD x W-SD H-RD x W-RD D
PCG153V 1005 1320 1175 1120 981 300 x 715 340 x 1100 Ø 20 OD
PCG173V 1050 1460 1185 1120 1120 300 x 715 340 x 1100 Ø 25 ID
PCG203V 1060 1460 1185 1120 1120 300 x 715 350 x 1150 Ø 25 ID
* PCG153V is 40 mm.
H-RD
A
(MTG C-C DIST)
H-SD
H
B
(MTG C-C DIST)
PCG203V
OUTDOOR
AIR OUTLET
SUPPLY
AIR
RETURN
AIR
COMP
SIDE
OUTDOOR COIL
SUPPLY AIR
POWER
SUPPLY ENTRY
Ø 32 mm, Ø 25mm
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
INDOOR COIL
FAN
INDOOR
FAN
INDOOR
FAN
L
W-SD
W-RD
CONDENSATE
POINTS
W
CONDENSATE DRAIN
Ø 25mm ID
50*
NOTES:
1. Do not scale drawing. All dimensions are
in mm unless specified. Refer to corresponding unit
dimensional drawing for mounting hole details.
2. Ensure that Service Access Areas and Spaces for Airflow
Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a
walkway passage of 1000mm between the units or between
the unit and the outside perimeter is available.
3. Minimum service access areas and spaces for airflow
clearances are responsibilities of the installer, ActronAir will
not be held liable for any extra charges incurred due to lack
of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate
back onto condenser coil. Keep all clearance free of any
obstructions.
5. MTG C-C DIST = Mounting Centre to Centre Distance.
6. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
TOP VIEW
FRONT VIEW SIDE VIEW
D-

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C. 2. For models PCG233V to PCG400V
Note: PCG400V model shown for illustration purposes only.
Unit
Model
Number
Overall Nominal
Dimension (OA)
Mounting Distance Base
Foot (Centre to Centre)
Supply
Duct
Return
Duct
Drain
Connection
H W L A B C H-SD x W-SD H-RD x W-RD D
PCG233V
PCG260V 1135 1685 1265 1200 672.5 672.5 300 x 740 400 x 1200 2 x Ø 25.4 (1") ID
PCG290V
PCA300V 1330 1875 1590 1515 7 37. 5 7 3 7.5 300 x 1065 450 x 1250 2 x Ø 25.4 (1") ID
PCA330V
PCG330V
PCA340V
PCG340V
1330 1875 1590 1515 7 3 7. 5 7 3 7. 5 300 x 1065 525 x 1450 2 x Ø 25.4 (1") ID
PCG400V 1315 1875 1575 1515 7 3 7. 5 7 37. 5 300 x 1065 575 x 1595 2 x Ø 25.4 (1") ID
BSP FEMALE THREAD
D-
NOTES:
1. Do not scale drawing. All dimensions are
in mm unless specified. Refer to corresponding unit
dimensional drawing for mounting hole details.
2. Ensure that Service Access Areas and Spaces for Airflow
Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a
walkway passage of 1000mm between the units or between
the unit and the outside perimeter is available.
3. Minimum service access areas and spaces for airflow
clearances are responsibilities of the installer, ActronAir will
not be held liable for any extra charges incurred due to lack
of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate
back onto condenser coil. Keep all clearance free of any
obstructions.
5. MTG C-C DIST = Mounting Centre to Centre Distance.
6. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
TOP VIEW
FRONT VIEW SIDE VIEW

Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
Installation and Commissioning Guide Package Commercial Unit
12
. Left Handing Units
Note: PCG400L model shown for illustration purposes only.
Unit
Model
Number
Overall Nominal
Dimension (OA)
Mounting Distance Base
Foot (Centre to Centre)
Supply
Duct
Return
Duct
Drain
Connection
H W L A B C H-SD x W-SD H-RD x W-RD D
PCG290L
PCG300L 1330 1875 1575 1515 7 3 7. 5 7 3 7.5 830 x 400 850 x 670 2 x Ø 25.4 (1") ID
PCG330L
PCG340L 1330 1875 1575 1515 7 3 7. 5 7 3 7.5 830 x 400 850 x 900 2 x Ø 25.4 (1") ID
PCG400L 1315 1875 1575 1515 7 3 7. 5 7 3 7. 5 850 x 400 1000 x 900 2 x Ø 25.4 (1") ID
BSP FEMALE THREAD
PKA300T-L 1330 1875 1575 1515 7 3 7. 5 7 3 7. 5 830 X 400 850 X 670 2 x Ø 25.4 (1") ID
NOTES:
1. Do not scale drawing. All dimensions are in mm unless
specified. Refer to corresponding unit dimensional drawing
for mounting hole details.
2. Ensure that Service Access Areas and Spaces for Airflow
Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a
walkway passage of 1000mm between the units or between
the unit and the outside perimeter is available.
3. Minimum service access areas and spaces for airflow
clearances are responsibilities of the installer, ActronAir will
not be held liable for any extra charges incurred due to lack
of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate
back onto condenser coil. Keep all clearance free of any
obstructions.
5. MTG C-C DIST = Mounting Centre to Centre Distance.
6. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
OUTDOOR
AIR OUTLET
SUPPLY
AIR
RETURN
AIR
SUPPLY
AIR
50
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
A
(MTG C-C DIST)
W
L
COMP
SIDE
CONDENSATE
POINTS
INDOOR COIL
INDOOR
FANS
OUTDOOR COIL
CONDENSATE DRAINS
POWER SUPPLY ENTRY
Ø 40 mm, Ø 25mm
H
C
(MTG C-C DIST)
B
(MTG C-C DIST)
W-SD W-RD
H-SD
H-RD
TOP VIEW
FRONT VIEW SIDE VIEW
D-

Installation and Commissioning Guide Package Commercial Unit
13
Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
. Right Handing Units
Note: PCG400R model shown for illustration purposes only.
Unit
Model
Number
Overall Nominal
Dimension (OA)
Mounting Distance Base
Foot (Centre to Centre)
Supply
Duct
Return
Duct
Drain
Connection
H W L A B C H-SD x W-SD H-RD x W-RD D
PCG290R
PCG300R 1330 1875 1575 1515 7 3 7. 5 7 3 7.5 830 x 400 850 x 670 2 x Ø 25.4 (1") ID
PCG330R
PCG340R 1330 1875 1575 1515 7 3 7. 5 7 3 7.5 830 x 400 850 x 900 2 x Ø 25.4 (1") ID
PCG400R 1315 1875 1575 1515 7 3 7. 5 7 3 7. 5 850 x 400 1000 x 900 2 x Ø 25.4 (1") ID
BSP FEMALE THREAD
PKA300T-R 1330 1875 1575 1515 7 3 7. 5 7 3 7. 5 830 X 400 850 X670 2 x Ø 25.4 (1") ID
NOTES:
1. Do not scale drawing. All dimensions are
in mm unless specified. Refer to corresponding unit
dimensional drawing for mounting hole details.
2. Ensure that Service Access Areas and Spaces for Airflow
Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a
walkway passage of 1000mm between the units or between
the unit and the outside perimeter is available.
3. Minimum service access areas and spaces for airflow
clearances are responsibilities of the installer, ActronAir will
not be held liable for any extra charges incurred due to lack
of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate
back onto condenser coil. Keep all clearance free of any
obstructions.
5. MTG C-C DIST = Mounting Centre to Centre Distance.
6. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
OUTDOOR
AIR OUTLET
SUPPLY
AIR
RETURN
AIR
SUPPLY
AIR
50
OUTDOOR
AIR INLET
OUTDOOR
AIR INLET
W
L
OUTDOOR COIL
INDOOR
FANS
INDOOR COIL
H
CONDENSATEDRAINS
W-SD
H-SD
H-RD
W-RD
C
(MTG C-C DIST)
B
(MTG C-C DIST)
A
(MTG C-C DIST)
POWER SUPPLY ENTRY
Ø 40 mm, Ø 25mm
COMP
SIDE
CONDENSATE
POINTS
PCG400R
TOP VIEW
FRONT VIEW SIDE VIEW

Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
Installation and Commissioning Guide Package Commercial Unit
14
. Clearances and Weights
Unit
Model
Number
Total
Weight
(Kg)
Corner Weights (Kg) Service Clearance and
Airflow Allowance
Number
of
Compressor
A B C D E F X Y Z
PCG153U/V 227 42.7 ---- 65.5 48.4 ---- 70.4 300 600 300 1
PCG173U/V 236 48.0 ---- 59.5 42.2 ---- 86.3 300 600 300 1
PCG203U/V 283 57.5 ---- 71.3 50.6 ---- 103.5 300 600 300 1
PCG233U/V 310 52.5 33.4 68.7 31.5 24.8 99.1 300 800 600 1
PCG260U/V 355 27. 5 7 7.7 71.8 35.4 49.2 93.4 300 800 600 1
PCG290U/V 450 53.6 44.8 126.6 6 7. 2 3 7.0 120.8 300 800 750 1
PCG290L 450 53.6 44.8 126.6 67. 2 37.0 120.8 300 800 750 1
PCG290R 450 126.6 44.8 53.6 67. 2 37.0 120.8 300 800 750 1
PCA300U/V 460 40.6 44.0 14 7.7 44.0 44.0 139.7 300 800 750 2
PCG300L 470 41.5 44.9 150.9 44.9 44.9 142.9 300 800 750 2
PCG300R 470 150.9 44.9 41.5 44.9 44.9 142.9 300 800 750 2
PCA330U/V 470 41.5 44.9 150.9 44.9 44.9 142.9 300 800 750 1
PCG330U/V 470 41.5 44.9 150.9 44.9 44.9 142.9 300 800 750 1
PCG330L 480 46.6 46.6 134.1 54.3 46.6 151.8 300 800 750 1
PCG330R 480 134.1 46.6 46.6 54.3 46.6 151.8 300 800 750 1
PCA340U/V 500 62.0 53.4 129.3 52.4 53.4 149.5 300 800 750 2
PCG340U/V 500 62.0 53.4 129.3 52.4 53.4 149.5 300 800 750 2
PCG340L 500 62.0 53.4 129.3 52.4 53.4 149.5 300 800 750 2
PCG340R 500 129.3 53.4 62.0 52.4 53.4 149. 5 300 800 750 2
PCG400U/V 510 45.6 45.6 152.4 51.8 51.8 162.7 300 800 750 2
PCG400L 510 45.6 45.6 152.4 51.8 51.8 162.7 300 800 750 2
PCG400R 510 152.4 45.6 45.6 51.8 51.8 162.7 300 800 750 2
PKA300T-L 470 41.5 44.9 150.9 44.9 44.9 142.9 300 800 750 2
PKA300T-R 470 150.9 44.9 41.5 44.9 44.9 142.9 300 800 750 2
Service Clearance and
Airflow Allowance
Z
COMP
COMP
HEIGHT CLEARANCE
= 1500
Y
Service
Clearance
(Compressor
and
Electrical
Control)
DUCT
WORK
COMP
OUTDOOR COIL
ID COIL
INDOOR
FAN
INDOOR
FAN
X
Service
Clearance
and
Airflow
Allowance COMP
F
A
D
C
B
E
NOTES
• Model PCA300U is shown for illustration
purposes only.
• Under all circumstances, Condenser Air must
not recirculate back onto Condenser Coil.
• Keep all clearances free of any obstructions.

Installation and Commissioning Guide Package Commercial Unit
15
Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
. Banking of Units
NOTES
• Model PCG290L is shown for illustration purposes only.
• All dimensions are in mm. Do not scale drawing.
• Ensure that Service Access Areas and Spaces for Airflow Clearances are met. This is based on the condition that the
spaces around the units are free from any obstructions and a walkway passage of 1000mm between the units or
between the unit and the outside perimeter is available.
• Minimum service access areas and spaces for airflow clearances are responsibilities of the installer, ActronAir will not be
held liable for any extra charges incurred due to lack of access and space for airflow.
• The distance between two units must be the wider clearance required.
Suggested Minimum Service Access Area And
Minimum Spaces For Airflow In A Well Ventilated Area
Models A
Compressor
and Electrical
Clearance
Outdoor Coil
Airflow Clearance Height
Clearance
BC* D
PCG153U/V PCG173U/V PCG203U/V Duct Work 600 300 300 1500
PCG233U/V PCG260U/V Duct Work 800 600 300 1500
PCG290U/V
PCA300U/V
PCA330U/V
PCG330U/V
PCA340U/V
PCG340U/V
PCG400U/V
PCG290L/R
PCG300L/R
PCG330L/R
PCG340L/R
PCG400L/R Duct Work 800 750 300 1500
PKA300T-L PKA300T-R Duct Work 800 750 300 1500
* Space Clearance Cis applicable provided walkway passage is available on either Bor Dside to allow coil replacement without
lifting coil over the top of the unit.
End To End Configuration
COMP
COMP
COMP
Unit
2 or 3
Service
Clearances
(Comp.
and
Electricals
+
Fan)
A
Duct
Work Duct
Work
UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
Airflow
Allowance
C
COMP
Unit 1
Service Clearance
(Comp.
and
Electricals
+
Fan)
A
Duct
Work Duct
Work
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
Airflow
Allowance
C
Airflow Allowance
COMP
Duct
Work
Duct
Work
UNIT 3
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
A
C
Airflow
Allowance
COMP
Airflow Allowance
B
BB
Airflow Allowance
DD
D

Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
Installation and Commissioning Guide Package Commercial Unit
16
Cluster Configuration
COMP
COMP
COMP
Unit 2
Service
Clearance
(Comp. and
Electricals
+
Fan)
Unit 3
Airflow
Clearance
Duct
Work
Duct
Work
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
Airflow Allowance
COMP
B
Service Clearances
(Compressor and Electricals + Fan)
Duct
Work
Duct
Work
UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
A
C
Airflow
Allowance
COMP
A
Duct
Work
Duct
Work
UNIT 3
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
Airflow Allowance
COMP
Service Clearances
(Compressor and Electricals + Fan)
B
A
DB
C
Airflow Allowance
C
Airflow Allowance
D
D
Side By Side Configuration
COMP
COMP
COMP
Unit
2 or 3
Service
Clearance
and
Airflow
Allowance
OUTDOOR COIL
Duct
Work
Duct
Work
UNIT 3
OUTDOOR COIL
INDOOR COIL
FAN
Airflow Allowance
COMP
Service Clearances
(Compressor and Electricals + Fan)
B
A
C
Airflow Allowance
Unit 1
Service
Clearance
and
Airflow
Allowance
Duct
Work
Duct
Work
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
Airflow Allowance
COMP
B
Service Clearances
(Compressor and Electricals + Fan)
A
C
Airflow Allowance
Duct
Work
Duct
Work
UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
FAN
Airflow Allowance
COMP
B
Service Clearances
(Compressor and Electricals + Fan)
A
C
Airflow Allowance
D D
D

Installation and Commissioning Guide Package Commercial Unit
17
Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
. Unit Lifting Procedure
WARNING
WH&S regulations must be observed and will take precedence during lifting process.
Crane Lifting Method
Crane lifting method is recommended for high rise lifting.
DETAIL A
PACKAGE
UNIT PALLET
Slip nylon slings
through the pallet
A
Fig. 1
Connect the loop ends
of slings into shackle
RUBBER
PADS
Provide rubber pads
to prevent damage
to the unit
NOTES
• Undo the screws holding down the unit unto the pallet before removing the pallet.
• Unit show above is for illustration purposes only.
• Refer to Unit Dimensions and Clearances section for unit weight before selecting shackles and slings.
EQUIPMENT REQUIRED FOR CRANE LIFTING:
• 1 x Shackle
• 2 x Nylon Slings
• Spreader Bar

Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
Installation and Commissioning Guide Package Commercial Unit
18
PROCEDURE:
1. Slip nylon slings through the pallet as shown in Fig. 1.
2. Use a Bow or Dee shackle to connect the slings.
3. Ensure slings are protected by rubber pads or similar if slings are draped across unit edges, corners, or air grilles.
This will prevent the unit from being damaged during lifting.
4. SPREADER BAR must be used when lifting the unit. Ensure that the spreader bar is slightly larger than the base.
5. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location.
DANGER
Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent
potential damage to property, severe personal injury or death. Check unit weight and weight distribution points on unit
drawing dimensions section.
NOTES
• Lifting procedure and unit model shown are suggestions and for illustration purposes only.
• It is highly recommended that installer observe current industry safe and sound rigging and lifting procedure.
CAUTION
Length of fork lift tines must pass the unit middle section, in order to safely carry the unit.
Fork Lift Method
Procedure:
1. To move the unit around with a forklift, insert the fork tines through the unit feet assembly, as shown in Fig. 2.
2. Only fork the unit through compressor end or side of the unit.
(See illustration for location of compressor end)
CAUTION
DO NOT LIFT from this end
COMPRESSOR
END
INSERT FORKLIFT
TINES HERE
Fig. 2

Installation and Commissioning Guide Package Commercial Unit
19
Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
. Condensate and Safety Tray Drainage Instructions
NOTE
Parts for the Condensate Trap are
not supplied with the unit.
SUGGESTED DRAIN TRAP DETAILS
Ensure Drain Pipe slopes down
from the unit at a minimum of
10mm per metre
DETAIL A
The top of the Trap must
be 125mm below the top
of the Evaporator Drain
Connection
50mm
4 x PVC
Elbow
Install a T-Piece
as an Air Vent
for long drain runs
Hose
Clamps
Condensate Tray
The top of the Vent must be
50mm higher than the top of
the Evaporator Condensate Tray
250mm or high enough to
maintain positive Air Seal
Condensate Drain
Connection
Trap
Clear
Plastic
Inspection
Tube
125mm
NOTES
• PCG model shown for illustration purposes only.
• Suggested condensate drainage connection and
details are also applicable to PCA models.
• Ensure that Condenser and Evaporator condensate
drains are connected separately.
TOP VIEW
Condensate
Point
Condensate
Point
Evaporator
Condensate Drain
Connection
Ensure Drain Pipe slopes down
from the unit at a minimum of
10mm per meter
OUTDOOR COIL
IDCOIL
INDOOR
FAN
INDOOR
FAN
COMP
SIDE VIEW
SUPPLY
AIR
RETURN
AIR
Seal with
Silicon Sealant
FRONT VIEW
A
SUPPLY
AIR
Ensure Drain Pipe slopes down
from the unit at a minimum of
10mm per meter

Installation and Commissioning Guide - Package Commercial Unit
Doc. Part No. 0525-055 Ver. 9 220308
Installation and Commissioning Guide Package Commercial Unit
20
. Electrical Installation
All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring
rules. Wiring connections should be made in accordance with the wiring diagram provided.
DANGER
Live Electrical Supply !
• During installation of your air conditioning unit, it may be necessary to work in close proximity to live electricity. Only
qualified technicians are allowed to perform these tasks.
• Follow all electrical safety precautions when exposed to live electrical components.
• Always make sure that all power supply, including remote controls, are disconnected before performing maintenance.
Observe proper LOCK-OUT / TAG-OUT (LOTO) procedures to ensure that power cannot be inadvertently energised.
Failure to disconnect power before maintenance procedure can result in serious injury or death.
• All electrical wiring must be in accordance with the relevant electrical authority rules and regulations.
CAUTION
Live Electrical Supply !
• DO NOT handle electronic devices unless you are wearing an Anti-Static Wrist Strap that is connected to a GOOD
EARTH. Failure to protect the electronic devices from static electricity may cause unrepairable damage.
• Static damaged electronic devices are NOT COVERED for replacement under warranty.
Wiring Diagram
The wiring diagram specific for your air conditioning system is located on the inside panel of the control access door.
Always refer all wiring installation, servicing and troubleshooting of this equipment to this diagram to ensure correct
electrical connections are satisfied.
Supply Power Requirements and Procedures
It is the installer’s responsibility to provide power supply wiring to the sub-mains isolator. Wiring should conform to the
current electrical authority regulations and all wiring connections to be as per electrical diagram provided with the unit.
• Confirm that the power supply available is compatible with the unit nameplate ratings. The supply power must be
within +10% to -6% of the rated voltage as per AS60038.
• Protect electrical service from over current and short circuit conditions in accordance with the latest edition of the
AS/NZS 3000 “Australian / New Zealand Wiring Rules”. Protection devices are to be sized accordingly as per the
electrical specifications of the unit.
• Installer to connect an appropriate load break (AC3) isolator in sub mains wiring.
• Complete the outdoor unit power supply wiring into the sub-mains isolator.
• Secure the power cords and control cables that enters in/exits the unit. Use the cable ties provided in the electrical
panel.
• Provide proper unit earthing in accordance with local and national wiring rules.
Compressor Voltage Balance Requirement
Check the voltage at the mains supply terminals to determine if it is balanced. Voltage imbalance on three phase
systems can cause motor overheating and premature failure. The maximum allowable imbalance is + 2.0% should voltage
imbalance exceed this value, check unit wiring connections to locate and rectify faults or contact local supply authority.