ActronAir PKY470T-6Q2 User manual

Copyright © 2017 Actron Engineering Pty. Ltd. All rights reserved.
This manual is a controlled document which contains condential and proprietary information.
Distribution, modication, copying and/or reproduction are prohibited without written consent from ActronAir.
PKY470T-6Q2
PKY540T-6Q2
PKY620T-6Q2
PKY700T-6Q2
INSTALLATION & COMMISSIONING GUIDE
Please Read This Guide
Congratulations on your purchase of an
ActronAir air conditioning system. This unit
has been designed and manufactured with the
highest quality standard in mind.
Please read this guide thoroughly and keep it
near the unit for future reference.
REVISION PKY470-700 INSTALL GUIDE 0525-032:
1. 140225 - PCR ---- - Version 1.01 - revision to Commercial Controls - WG/TN.
2. 140702 - Ver. 1.02 - 2nd Draft - Reected corrections to Electricals - TN.
3. 141010- VER. 1.0 SIGNED OFF -KM.
4. 141105 - VER.2.0 - pcr ____ REVISIONS TO FAN SUPPLY WITHOUT NEUTRAL AND START UP & COMMISSIONING REPORT UPDATED 0515-8803 - BM/SS/TN.
5. 150720 - PCR2462 - REVISED 3RD PARTY CONTROL TO COMPRESSORS & INDOOR FANS MODES OF OPERATION - TN.
6. 160120 - PCR2671 - software revision re: CL01 - BR/DB - TN. + 161027 PCR2781 - SPIDER MOUNT WITH VERTICAL STRUTS - EK/TN.
7. 170308 - PCR2838 - REVISED CONDENSATE DRAIN DETAILS - MW/WW - TN.
8. 170205 - PCR2930 - Add details on installation of outdoor unit. Installation preparation section (page 3) - WG/DR
PKY470T - PKY700T TRI-CAPACITY
WITH COMMERCIAL CONTROL

2Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
UNPACKING & INSPECTION
1. Remove the packaging around the unit.
2. Remove anchor bolts between the unit and the pallet.
3. Check the unit components for any sign of transport damage:
• Check for obvious panel dents.
• Check for any dents or breakage in
propeller and blower fan.
If there is any damage to the unit contact ActronAir immediately on toll free number: 1800 119 229.
• Conduct pull test on all wire terminals.
• Check for loosened screws.
SAFETY PRECAUTIONS
control power supply. Care must be taken to ensure
both are safely isolated to prevent personal injury and
damage to the equipment.
7. Beware of rotating fans. Long hair, dangling items,
such as clothing and jewellery could become
entangled and pulled into the device.
8. Always use PPE for safety and protection.
9. Make sure that safety guards and panel covers are
always rmly secured and not damaged.
10.This appliance is not intended for use by young
children or inrm person unless they have been
adequately supervised by a responsible person to
ensure that they can use the appliance safely. Young
children should be supervised to ensure that they do
not play with the appliance.
11. WH&S rules and regulations must be observed and
will take precedent during installation process.
1. To ensure proper equipment operation, read all
instructions thoroughly before proceeding with
installation. Failure to do so may result in damage to
the unit and void your warranty.
2. Installation must be carried out by qualied technician*.
3. Ensure that unit installation complies with relevant
council regulations and building code standards.
4. All electrical wiring must be in accordance with
current electrical authority regulations and all wiring
connections to be as per electrical diagram provided.
5. This unit is tted with EC Motors with high power
capacitors, which can have dangerous voltages at
terminals for up to 5 minutes after main power has
been isolated. Wait at least 5 minutes after power
isolation and test for high voltage before performing
service work.
6. EC Plug Fan tted to this unit has dual power supplies,
i.e. 415V / 3Ph / 50Hz motor power supply plus 10VDC *Qualications required will be appropriate Electrical, Refrigeration
and Refrigerant Handling License & Training, dependent on local
State/Territory regulations.
TABLE OF CONTENTS
Return Air - Outside Air - Spill Air
Control Wiring Procedures ..........................................
Demand Response Management ...............................
3rd Party Control Connection Diagrams ......................
Compressors and Indoor fans Modes of Operation ....
Menu Tree ...................................................................
Setting Economy Air via Control Interface ...................
Service Password .......................................................
Room Air Temp Sensor Install / Adjustment ................
Various Room Temperature Sensor Connections .......
After Hours Logic with Timeclock (Scheduler) ............
Enable / Disable Air Filter Alarm ..................................
Indoor Fan Speed Setting Procedure .........................
Fan Performance Data & Fan Curve ...........................
Refrigerant Charging ...................................................
Fault Display Codes ....................................................
Alarm Matrix ................................................................
Troubleshooting Guide ................................................
Maintenance ................................................................
Sensors Detail .............................................................
Key Parts List ..............................................................
Start Up & Commissioning Report ..............................
29
30
31
35
43
46
50
51
54
56
57
58
59
63
69
70
71
72
75
76
77
Safety Precautions ......................................................
Unpacking & Inspection ..............................................
Components Overview ................................................
Unit Mounting & Location ............................................
Unit Dimensions ..........................................................
Service Access / Airow Clearances and
Unit Base Dimensions .................................................
Unit Lifting Procedures ................................................
Condensate & Safety Tray Drainage Instructions .......
Banking of Units...........................................................
Parts Layout ................................................................
Supply & Return Angle Plate Installation .....................
Supply & Return Angle Plate Assembly / Installation ....
Electrical Mains & Isolator Installation .........................
Compressor Shipping Blocks Removal .......................
Air Filter Installation .....................................................
Circuit Breaker Size & Cable Sizes .............................
Maximum Cable Lengths ............................................
Control Interface Remote Location ..............................
Data Cable & RJ12 Plug Preparations ........................
Dual Control Interface Connection Procedures ...........
BMS Control Installation Procedure ............................
2
2
3
3
4
8
9
10
11
13
17
18
19
20
21
22
23
24
25
27
28

3
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
COMPONENTS OVERVIEW
PACKAGE UNIT
Note:
* Isolator Switch need to be assembled & installed in the eld.
Components are packed separately and located inside control box.
For Economy Cycle option, the room air sensor may need to be
relocated to properly read the room air temperature.
Factory tted sensor wire is 6 metres long. Installer may need to
provide extra sensor wire for longer application.
UNIT MOUNTING & LOCATION
1. The units must be installed in accordance with relevant authority regulations.
2. Install the unit on a level and strong foundation.
3. Install anti-vibration rubber or isolation mounts (installer to supply) under all of the unit’s feet to help reduce
noise and minimize vibration transfer through the foundation. Ensure that all anti-vibration rubbers are rated to
provide stable support without impairing the unit’s structural integrity.
4. Diameter or width of anti-vibration rubber’s must be at least equal to the width of the actual feet to prevent
deformation overtime.
5. Level the unit to ensure good condensate drainage away from the unit.
6. Ample service access areas and minimum space allowance for airow must be provided.
7. Avoid installing the unit in such a place where there is danger of re due to leakage of inammable uid.
8. Ensure that the spaces around the unit are free from any obstructions for optimum unit performance.
EVAPORATOR
TOP PANEL
SCROLL
COMPRESSORS
FILTER RAIL
HIGH EFFICIENCY
LOW NOISE
AXIAL FAN
CONDENSER
TOP PANEL
CONDENSER HEAT
EXCHANGER 2
CONDENSER HEAT
EXCHANGER 1
ACCESS PANEL-
CORNER
CONDENSATE
DRAIN
LOUVRE
COIL GUARD
THERMAL
EXPANSION
VALVE
EVAPORATOR HEAT
EXCHANGER
ACCESS PANEL
PLUG FAN
ISOLATOR SWITCH *
ELECTRICAL PANEL
MAINS CABLE
ACCESS PANEL-
COMPRESSOR
ACCESS PANEL-
ELECTRICAL
MAIN
CONTROLLER
CONTROL
INTERFACE

4Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
PLEASE NOTE THAT UNDER ALL
CIRCUMSTANCES, CONDENSER AIR MUST NOT
RECIRCULATE BACK ONTO CONDENSER COIL
UNIT DIMENSIONS
PKY470T-6Q2 DIMENSION (H x W x L) = 1465 x 2305 x 2365
SUPPLY DUCT (H x W) = 650 x 580
RETURN DUCT (H x W) = 900 x 700
USE M12 BOLT FOR FEET MOUNTING
UNIT
AIR HANDING
CONFIGURATION
(LH / RH)
NO. OF
POINTS
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg) CENTRE OF
GRAVITY (mm)
LR LM LF RR RM RF XX YY
LEFT
HANDING
6
836
166 249 78 124 168 51
1115 1060
4291 --- 202 216 --- 130
RIGHT
HANDING
6
836
171 203 66 116 185 95
4171 --- 209 160 --- 189
HH
GG
2365 O/A
555 605 670
405
375
2305
O/A
MTG C-C
DISTANCE
1115
MTG C-C
DISTANCE
1115
MTG C-C
DISTANCE
1127
AA BB CC
DD EE FF CONDENSATE
DRAIN
25.4 (1")
BSP SOCKET
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
1465
O/A
295
900
1265
1390
195
100
100
ELECTRICAL ACCESS
1085
650
405
335
790 700 80
100 580
LIFTING
POINT
4 x Ø 20mm
40 40 150
2335
MTG C-C
DISTANCE
1127
CONDENSATE DRAIN
25.4 (1") Ø BSP FEMALE THREAD
2290
2250
TOP VIEWS
FRONT VIEW
SIDE VIEW
RR
LR
YY
XX
RM
LM
RF
LF
NOTES:
1. All dimensions are in mm unless specied.
2. Do not scale drawing.
3. LH / RH refers to Left Hand or Right Hand location of supply air
4. Above drawings shows left side handing.
THIRD ANGLE
PROJECTION

5
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
PKY540T-6Q2 DIMENSION (H x W x L) = 1465 x 2305 x 2365
SUPPLY DUCT (H x W) = 650 x 580
RETURN DUCT (H x W) = 900 x 700
USE M12 BOLT FOR FEET MOUNTING
PLEASE NOTE THAT UNDER ALL
CIRCUMSTANCES, CONDENSER AIR MUST NOT
RECIRCULATE BACK ONTO CONDENSER COIL
UNIT DIMENSIONS
HH
GG
2365 O/A
555 605 670
405
375
2305
O/A
MTG C-C
DISTANCE
1115
MTG C-C
DISTANCE
1115
MTG C-C
DISTANCE
1127
AA BB CC
DD EE FF CONDENSATE
DRAIN
25.4 (1")
BSP SOCKET
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
1465
O/A
295
900
1265
1390
195
100
100
ELECTRICAL ACCESS
1085
650
405
335
790 700 80
100 580
LIFTING
POINT
4 x Ø 20mm
40 40 150
2335
MTG C-C
DISTANCE
1127
CONDENSATE DRAIN
25.4 (1") Ø BSP FEMALE THREAD
2290
2250
TOP VIEWS
FRONT VIEW
SIDE VIEW
RR
LR
YY
XX
RM
LM
RF
LF
UNIT
AIR HANDING
CONFIGURATION
(LH / RH)
NO. OF
POINTS
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg) CENTRE OF
GRAVITY (mm)
LR LM LF RR RM RF XX YY
LEFT
HANDING
6
853
169 254 80 127 171 52
1115 1060
4297 --- 206 220 --- 133
RIGHT
HANDING
6
853
174 207 67 118 189 97
4174 --- 213 163 --- 193
NOTES:
1. All dimensions are in mm unless specied.
2. Do not scale drawing.
3. LH / RH refers to Left Hand or Right Hand location of supply air
4. Above drawings shows left side handing.
THIRD ANGLE
PROJECTION

6Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
PKY620T-6Q2 DIMENSION (H x W x L) = 1695 x 2305 x 2365
SUPPLY DUCT (H x W) = 650 x 580
RETURN DUCT (H x W) = 900 x 700
USE M12 BOLT FOR FEET MOUNTING
PLEASE NOTE THAT UNDER ALL
CIRCUMSTANCES, CONDENSER AIR MUST NOT
RECIRCULATE BACK ONTO CONDENSER COIL
UNIT DIMENSIONS
UNIT
AIR HANDING
CONFIGURATION
(LH / RH)
NO. OF
POINTS
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg) CENTRE OF
GRAVITY (mm)
LR LM LF RR RM RF XX YY
LEFT
HANDING
6
937
186 279 87 139 188 57
1115 1060
4326 --- 226 242 --- 146
RIGHT
HANDING
6
937
192 228 74 130 207 106
4192 --- 234 179 --- 212
HH
445
330
2305
O/A
MTG C-C
DISTANCE
1115
MTG C-C
DISTANCE
1115
CONDENSATE
DRAIN
25.4 (1")
BSP SOCKET
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
2365 O/A
490 670 670
MTG C-C
DISTANCE
1127
DD EE FF
MTG C-C
DISTANCE
1127
GG
AA BB CC
700
120 790 100
580
1695
O/A
385
900 1600 650
525
125
LIFTING
POINT
4 x Ø 20mm
40 40 150 CONDENSATE DRAIN
25.4 (1") Ø BSP FEMALE THREAD
2290
10852335
790 700 80
100 580
2250
100
1470
315 425
ELECTRICAL ACCESS
TOP VIEWS
FRONT VIEW
SIDE VIEW
RR
LR
YY
XX
RM
LM
RF
LF
NOTES:
1. All dimensions are in mm unless specied.
2. Do not scale drawing.
3. LH / RH refers to Left Hand or Right Hand location of supply air
4. Above drawings shows left side handing.
THIRD ANGLE
PROJECTION

7
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
PKY700T-6Q2 DIMENSION (H x W x L) = 1695 x 2305 x 2365
SUPPLY DUCT (H x W) = 650 x 580
RETURN DUCT (H x W) = 900 x 700
USE M12 BOLT FOR FEET MOUNTING
PLEASE NOTE THAT UNDER ALL
CIRCUMSTANCES, CONDENSER AIR MUST NOT
RECIRCULATE BACK ONTO CONDENSER COIL
UNIT DIMENSIONS
UNIT
AIR HANDING
CONFIGURATION
(LH / RH)
NO. OF
POINTS
UNIT
WEIGHT
(kg)
CORNER WEIGHTS (kg) CENTRE OF
GRAVITY (mm)
LR LM LF RR RM RF XX YY
LEFT
HANDING
6
964
191 287 90 143 194 59
1115 1060
4336 --- 233 249 --- 150
RIGHT
HANDING
6
964
197 234 76 134 213 110
4197 --- 241 184 --- 218
HH
445
330
2305
O/A
MTG C-C
DISTANCE
1115
MTG C-C
DISTANCE
1115
CONDENSATE
DRAIN
25.4 (1")
BSP SOCKET
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
2365 O/A
490 670 670
MTG C-C
DISTANCE
1127
DD EE FF
MTG C-C
DISTANCE
1127
GG
AA BB CC
700
120 790 100
580
1695
O/A
385
900 1600 650
525
125
LIFTING
POINT
4 x Ø 20mm
40 40 150 CONDENSATE DRAIN
25.4 (1") Ø BSP FEMALE THREAD
2290
10852335
790 700 80
100 580
2250
100
1470
315 425
ELECTRICAL ACCESS
TOP VIEWS
FRONT VIEW
SIDE VIEW
RR
LR
YY
XX
RM
LM
RF
LF
NOTES:
1. All dimensions are in mm unless specied.
2. Do not scale drawing.
3. LH / RH refers to Left Hand or Right Hand location of supply air
4. Above drawings shows left side handing.
THIRD ANGLE
PROJECTION

8Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
UNIT DIMENSIONS
MODELS:
PKY470T-6Q2
PKY540T-6Q2
PKY620T-6Q2
PKY700T-6Q2
HEIGHT CLEARANCE = 1500
* For reverse handing, service clearance for plug fan and
airow clearance for hood will be reversed.
** If the optional hood is not installed, 500mm clearance is
required for service access.
NOTES:
1. All dimensions are in mm unless specied.
2. Do not scale drawing.
3. LH / RH refers to Left Hand or Right Hand location of supply air.
4. Drawings shows left side handing.
5. Refer to corresponding unit dimensional drawing for
mounting hole details.
BASE MOUNTING DETAILS
SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES
65
1094
45
1066
2335
O/A
65
2290
O/A
785 524 6578565
33 32
OUTDOOR COIL OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
OPTIONAL
HOOD**
DUCT
WORK
DUCT
WORK
800 mm
556 mm
1000 mm
F I LT E R
ACCESS
1000 mm
SERVICE
CLEARANCE
(COMPRESSOR
& ELECTRICALS)
1000 mm*
SERVICE
CLEARANCE
(PLUG FAN)
300 mm*
AIRFLOW
ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm AIRFLOW
ALLOWANCE
300 mm OUTSIDE AIR SECTION
SERVICE CLEARANCE
KEEP ALL CLEARANCES FREE
OF ANY OBSTRUCTIONS
PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES,
CONDENSER AIR MUST NOT RECIRCULATE BACK
ONTO CONDENSER COIL.

9
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
UNIT LIFTING PROCEDURES
EQUIPMENT REQUIRED FOR CRANE LIFTING:
- 4 x shackles - 2 x nylon slings - spreader bar
NOTE: Refer to catalogue for unit weight before selecting
shackles.
PROCEDURE:
1.Remove all screws and washers that secure the unit to the
timber pallet.
2.Use 4 x Bow or Dee shackles to connect the lifting holes.
3.Slip nylon slings through all shackles.
4.Ensure slings are protected by rubber pads or similar if
slings are draped across unit edges, corners, supply or
return air spigots. This will prevent the unit from being
damaged during lifting.
5.SPREADER BAR must be used when lifting the unit.
Lifting point is located in each corner of the
unit (4 total). SIZE: Ø25.4mm
LIFTING POINT
B. FORK LIFT METHOD
PROCEDURE:
1.To move the unit around with the pallet, it is required to insert the fork through the pallet (not the unit feet).
2.Only fork the unit through compressor end (see illustration for location of compressor end)
3.DO NOT use TINE EXTENSION to fork the unit.
4.The length of the fork lift tines need to be at least 1365mm in length in order to carry the unit.
5.Before lifting the unit, ensure the tines go past the center line of the unit.
NOTE: 1) Two pallet lifting locations shown below, fork lifting option 1 and option 2.
2) Ensure that the screws and washers are only removed when it is required to disassemble
the unit from the pallet.
COMPRESSOR
END
PALLET
PACKAGE UNIT
OPTION 1 OPTION 2
LIFTING THE UNIT FROM THE PALLET
LIFTING THROUGH PALLET
PALLET HOLE DIMENSIONS
INSERT FORK
LIFT TINES HERE
459
491
491
459
534 TYP
70
UNIT HOLE DIMENSIONS
All dimensions in mm.
A. CRANE LIFTING METHOD
NOTE: Crane lifting is recommended over
fork lift method.
70
WH&S regulations must be observed and will
take precedent during lifting process.

10 Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
CONDENSATE AND SAFETY TRAY DRAINAGE INSTRUCTIONS
SUGGESTED MINIMUM SLOPE TO ENSURE CORRECT DRAINAGE
1. Parts for the Condensate Trap are not supplied with the unit.
2. Refer to Unit Dimensions page of the Technical Selection Catalogue
for specications of drain connectors.
IMPORTANT NOTES
"A"
FRONT VIEW
Seal with
Silicone sealant
Ensure Drain Pipe slopes
down from the unit at a
minimum of 10mm per meter
SIDE VIEW
Ensure Drain Pipe
slopes down from
the unit at a min. of
10mm per meter
TOP VIEW
RETURN
AIR
SUPPLY
AIR
Evaporator Drain must be
run separately from the
Condenser Drain
Condenser Drain
must be run
separately from the
Evaporator Drain Condensate Drain Connection
Ø31.8mm (1-1/4”)
BSP Female Thread
Condensate Drain Connection
Ø31.8mm (1-1/4”)
BSP Socket
OUTDOOR COIL
INDOOR COIL
PLUG FAN
OUTDOOR COIL OUTDOOR COIL
SUGGESTED DRAIN TRAP DETAILS
Ensure Drain Pipe slopes
down from the unit at a
minimum of 10mm per meter
DETAIL - “A”
The top of the Trap must
be 125mm below the top
of the Evaporator Drain
Connection
50mm
4 x PVC
Elbow
Install a T-Piece
as an Air Vent
for long drain runs
Clamp
Bands
Evaporator
Condensate Tray
The top of the Vent must be
50mm higher than the top of
the Evaporator Condensate Tray
250mm or high enough to
maintain positive Air Seal
Condensate Drain
Connection
Trap
Clear
Plastic
Inspection
Tube
125mm

11
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
BANKING OF UNITS
END-TO-END CONFIGURATION
CLUSTER CONFIGURATION
NOTES :
1. Service Clearance and Airow Allowances given above are suggested minimum based on the condition that the spaces around
the units are free from any obstructions and a walkway passage of 1000mm between the units or between the unit and the
outside perimeter is available. PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES, CONDENSER AIR MUST NOT
RECIRCULATE BACK ONTO CONDENSER COIL.
2. Minimum service access areas and spaces for airow are responsibilities of the installer,
ActronAir® will not be held responsible for any extra charges incurred due to lack of access and space for airow.
3. Do not scale drawing.
UNIT 1
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
+
UNIT 1
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
+
UNIT 2
AIRFLOW
ALLOWANCE
UNIT 1
1000 mm
FILTER
ACCESS
UNIT 2
1000 mm
FILTER
ACCESS
UNIT 3
1000 mm
FILTER
ACCESS
UNIT 2 & 3
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
+
(COMP. & ELEC.)
DUCT
WORK
DUCT
WORK
DUCT
WORK
DUCT
WORK
DUCT
WORK DUCT
WORK
UNIT 3
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
HEIGHT CLEARANCE FOR ALL THE UNITS = 1500mm
PLUG
FAN
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
KEEP ALL CLEARANCES FREE
OF ANY OBSTRUCTIONS
UNIT 2
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
+
(PLUG FAN)
+
UNIT 1
AIRFLOW
ALLOWANCE
UNIT 1
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
UNIT 1
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
UNIT 2
1000 mm
FILTER
ACCESS
DUCT
WORK
DUCT
WORK
DUCT
WORK
DUCT
WORK
UNIT 3
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
UNIT 3
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
UNIT 3
1000 mm
FILTER
ACCESS
UNIT 1
1000 mm
FILTER
ACCESS
UNIT 2 & UNIT 3
500 mm
AIRFLOW ALLOWANCE
DUCT
WORK DUCT
WORK
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN UNIT 3
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
HEIGHT CLEARANCE FOR ALL THE UNITS = 1500mm
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
KEEP ALL CLEARANCES FREE
OF ANY OBSTRUCTIONS

12 Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
END-TO-END CONFIGURATION (WITH OPTIONAL HOOD) ***
* For Reverse Handing, Plug Fan service clearance and Optional Hood space clearance will be reversed.
** Remove Optional Hood when service is required for the Plug Fan of the opposite unit.
*** Conguration shown above is a sample only of the many possibilities of unit banking congurations with
Optional Hood application. Provide a 300mm Space Clearance for the Optional Hood as shown.
SIDE-BY-SIDE CONFIGURATION
NOTES :
1. Service Clearance and Airow Allowances given above are suggested minimum based on the condition that the spaces around
the units are free from any obstructions and a walkway passage of 1000mm between the units or between the unit and the
outside perimeter is available. PLEASE NOTE THAT UNDER ALL CIRCUMSTANCES, CONDENSER AIR MUST NOT
RECIRCULATE BACK ONTO CONDENSER COIL.
2. Minimum service access areas and spaces for airow are responsibilities of the installer,
ActronAir® will not be held responsible for any extra charges incurred due to lack of access and space for airow.
3. Do not scale drawing.
UNIT 1
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
UNIT 2
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
UNIT 3
1000 mm
SERVICE
CLEARANCE
(PLUG FAN)
UNIT 1
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
UNIT 2
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
UNIT 3
1000 mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
UNIT 2
1000 mm
FILTER
ACCESS
UNIT 3
1000 mm
FILTER
ACCESS
UNIT 1
1000 mm
FILTER
ACCESS
500mm AIRFLOW
ALLOWANCE
500mm AIRFLOW
ALLOWANCE
UNIT 2 & UNIT 3
500 mm
AIRFLOW ALLOWANCE
DUCT
WORK
DUCT
WORK
DUCT
WORK
DUCT
WORK
DUCT
WORK DUCT
WORK
HEIGHT CLEARANCE FOR ALL THE UNITS = 1500mm
UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN UNIT 3
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
KEEP ALL CLEARANCES FREE
OF ANY OBSTRUCTIONS
HEIGHT CLEARANCE FOR ALL THE UNITS = 1500mm
DUCT
WORK DUCT
WORK
UNIT 1
1000 mm
FILTER
ACCESS
500 mm
AIRFLOW ALLOWANCE
DUCT
WORK DUCT
WORK
UNIT 2
1000mm
SERVICE
CLEARANCE
(COMP. & ELEC.)
+
(PLUG FAN*)
UNIT 2
1000 mm
FILTER
ACCESS
UNIT 1
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN UNIT 2
OUTDOOR COIL
OUTDOOR COIL
INDOOR COIL
PLUG
FAN
UNIT 1
1000mm
SERVICE
CLEARANCE
(PLUG FAN*
COMP. & ELEC.)
+
UNIT 2
AIRFLOW
ALLOWANCE
1100 mm
SERVICE CLEARANCE =+U N I T 2
SPACE CLEARANCE
U N I T 2
OPTIONAL HOOD**
AIRFLOW ALLOWANCE
500 mm
AIRFLOW ALLOWANCE
500 mm
OPTIONAL
HOOD
300 mm*
SPACE CLEARANCE
800 mm
556 mm
OUTSIDE AIR
ACCESS
OPTIONAL
HOOD
300 mm*
SPACE CLEARANCE
800 mm
556 mm
OUTSIDE AIR
ACCESS
KEEP ALL CLEARANCES FREE
OF ANY OBSTRUCTIONS
BANKING OF UNITS

13
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
PARTS LAYOUT
OUTDOOR UNIT CONTROL BOX - STANDARD MODEL WITH
OPTIONAL 3-PHASE PROTECTION RELAY
OUTDOOR UNIT CONTROL BOX - STANDARD MODEL
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
Condenser Fan
Speed Control
Capacitors
230V
GPO
Control
Isolators
Control
Relays
Controller
Transformer
Main Electrical
Control Gears Main Isolator
OPTIONAL
3 Phase Sequence
Protection Relay
W - Option
CP05
Control Interface
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
Control
Isolators
Controller
Transformer
Main Electrical
Control Gears Main Isolator
230V
GPO
Control
Relays
CP05
Control Interface
Condenser Fan
Speed Control
Capacitors

14 Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
PARTS LAYOUT
OUTDOOR UNIT CONTROL BOX - STANDARD MODEL WITH
OPTIONAL 3-PHASE SOFT STARTERS
PKY470T-6Q2 & PKY540T-6Q2
PKY620T-6Q2 & PKY700T-6Q2
* NOTE: PKY470T-6Q2 & PKY540T-6Q2 with optional soft starter has no compressor contactors in the main electrical control gears.
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
Control
Isolators
Controller
Transformer
Main Electrical
Control Gears Main Isolator
OPTIONAL
3 Phase
Soft Starter C1
Z - Option
CP05
Control Interface
Condenser Fan
Speed Control
Capacitors
230V
GPO
Control
Relays
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
Control
Isolators
Control
Relays
Controller
Transformer
Main Electrical
Control Gears Main Isolator
OPTIONAL
3 Phase
Soft Starter C1
Z - Option
Condenser Fan
Speed Control
Capacitors
230V
GPO
CP05
Control Interface

15
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
PARTS LAYOUT
OUTDOOR UNIT CONTROL BOX - WITH OPTIONAL EC OUTDOOR FANS
OUTDOOR UNIT CONTROL BOX - WITH OPTIONAL EC OUTDOOR FANS
AND 3-PHASE PROTECTION RELAY
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
Control
Isolators
Control
Relays
Controller
Transformer
Main Electrical
Control Gears Main Isolator
CP05
Control Interface
230V
GPO
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
230V
GPO
Control
Isolators
Control
Relays
Controller
Transformer
Main Electrical
Control Gears Main Isolator
OPTIONAL
3 Phase Sequence
Protection Relay
W - Option
CP05
Control Interface

16 Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
PARTS LAYOUT
PKY470T-6Q2 & PKY540T-6Q2
PKY620T-6Q2 & PKY700T-6Q2
* NOTE: PKY470T-6Q2 & PKY540T-6Q2 with optional soft starter has no compressor contactors in the main electrical control gears.
OUTDOOR UNIT CONTROL BOX - WITH OPTIONAL EC OUTDOOR FANS
AND 3-PHASE SOFT STARTERS
Auxilliary
Terminal Strips
Condenser Fan
Contactors
CM100
Controller
Control
Isolators
Control
Relays
Controller
Transformer
Main Electrical
Control Gears Main Isolator
OPTIONAL
3 Phase
Soft Starter C1
Z - Option
CP05
Control Interface
230V
GPO
Auxilliary
Terminal Strips
Condenser Fan
Contactors
Control
Isolators
CM100
Controller
Control
Relays
Controller
Transformer
Main Electrical
Control Gears Main Isolator
OPTIONAL
3 Phase
Soft Starter C1
Z - Option
CP05
Control Interface
230V
GPO

17
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
UNIT PREPARATION
SUPPLY ANGLE ASSEMBLY RETURN ANGLE ASSEMBLY
1Assemble supply angle short plate and supply
angle long plate using the provided rivet as shown
above.
Materials:
- supply-angle short plate x 2 pcs.
- supply angle long plate x 2 pcs.
- rivet x 8 pcs.
Attach the supply angle assembly onto supply air
opening using provided screws as shown below.
Material
- stainless steel screw 12G x 5/8 x 14 pcs.
NOTE:
1) All screws, rivets and supply return plates are supplied with the unit.
2) All items are packed and located inside return air plenum (either beside indoor plug fan or on the lter rail)
3) This assembly instruction is also applicable to the following unit options:
(a) supply air side, (b) supply air front, (c) return air side and (d) return air front.
4) Tools required (not supplied): rivet gun and phillips screw driver.
2
1Assemble return angle short plate and return angle
long plate using the provided rivet as shown above.
Materials:
- return angle short plate x 2 pcs.
- return angle long plate x 2 pcs.
- rivet x 8 pcs.
Attach the return angle assembly onto supply air
opening using provided screws as shown below.
Materials:
- stainless steel screw 12G x 5/8 x 18 pcs.
2
supply angle assembly
return angle assembly
S/A
R/A
SUPPLY AND RETURN ANGLE PLATE INSTALLATION
IMPORTANT NOTE:
Supply Air / Return Air angle with
optional Left Hand or Right Hand side
conguration are not factory tted.
These are to be eld assembled and
tted by the installer.
REVISIONS SA/RA ANGLE ASSEMBLY/INSTALLATION INSTRUCTIONS:
1.PCR2242 - Added note re: SA/RA bottom conguration are not factory tted - MW
2.
3.
4..

18 Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
REVISIONS SA/RA ANGLE ASSEMBLY/INSTALLATION INSTRUCTIONS:
1.PCR2242 - Added note re: SA/RA LH/RH sides conguration are not factory tted - MW
2.
3.
4..
UNIT PREPARATION
SUPPLY AND RETURN ANGLE PLATE ASSEMBLY / INSTALLATION
NOTES:
1. All bolts, rivets and supply & return plates are supplied
with the unit.
2. All items are packed and located inside return air
plenum (either beside indoor plug fan or on the lter rail)
3. Apply PVC closed cell tape (supplied) to adjoining contact
edges before fastening bolts to ensure tight air seal.
4. Tools required (not supplied): rivet gun and socket wrench.
UNIT ASSEMBLY
SUPPLY AIR ANGLE AND RETURN AIR ANGLE SUB-ASSEMBLY
Supply Angle
Assembly
Return Angle
Assembly
“A”
SA / RA - Angle
Short Plate
SA / RA - Angle
Long Plate
Assemble supply air and return air angle plates using
the provided rivet as shown in illustration on left.
Materials:
2 Pcs - Supply Angle Short Plate
2 Pcs - Supply Angle Long Plate
2 Pcs - Return Angle Short Plate
2 Pcs - Return Angle Long Plate
24 Pcs - Rivets
32 Pcs - 10G x 1/2 Philip Pan Head Screws
1 Roll - PVC Closed Cell Tape
Attach the supply angle assembly onto supply air
opening by following detail - A procedures below.
Follow step to attach the return angle assembly.
2
1
2
3
Rivets
Detail - “A”
Supply Air / Return Air Assembly
Installation Details.
Line-up mounting holes
of SA & RA assemblies
with Base SA & RA
mounting holes
Screw-in SA & RA
assemblies unto
Base
2
1
IMPORTANT NOTE:
Bottom Supply Air / Return Air angle options are not factory tted.
These are to be eld assembled and tted by the installer.

19
ActronAir is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2017 Actron Engineering Pty. Ltd.
PRELIMINARY DATA ONLY Version 5.01 140225
THIS LABEL TO BE REMOVED ON SIGN-OFF
19
ActronAir® is constantly seeking ways to improve the design of it’s products, therefore specications are subject to change without notice.
Copyright © 2014 Actron Engineering Pty. Ltd.
UNIT PREPARATION
1. Remove Access Panel - Electrical
Remove mounting screws (4 pcs).•
Remove Access Panel - Electrical as shown in the •
above illustration
2. Remove Access Panel - Compressor
Remove mounting screws (4 pcs).•
Remove Access Panel - Compressor as shown in the•
above illustration.
3. Connect electrical and control wirings
Route electrical mains cable, indoor cable connections •
and wall control wires as shown above.
Refer to electrical section for electrical and control•
connections.
4. Assemble mains isolator components
Ensure the knob and isolator dial are both in OFF •
position.
Assemble shaft and knob in order as shown.•
Removal Order:
Pull-Out a bit
Pull-Down to remove
Access Panel-Electrical
A
B
A
B
B
Assembly Order:
Remove isolator cover plate.
Insert shaft.
Tighten screw to secure the shaft.
Install the knob/cover plate.
Ensure Shaft lines up with Isolator handle locating
slot & operates correctly when installed.
A
B
C
D
E
OFF
Position
OFF
Position
F
siti
on
Shaft key in
vertical position
A
B
C
D
Secure the cables rmly
using the cable ties and
clamp provided in the
panels.
Ensure Isolator Terminal
Shrouds are installed
after completing cable
termination.
UNIT PREPARATION
ELECTRICAL MAINS & ISOLATOR INSTALLATION

20 Installation & Commissioning Guide PKY470-700 Tri-Capacity Package with CM100 Control
Doc. No.0525-032 Ver. 9 180921
A
B
BRemove First the
Access Panel - Electrical
Remove the
Access Panel - Compressor
Small
Compressor
Loosen Screws
(4-pcs / Comp.)
Shipping
Blocks
Large
Compressor
1. Remove Access Panel - Compressor
• Remove the Acess Panel - Compressor by following
the Access Panels removal procedure from previous
page.
2. Loosen the Screws - Compressor Mounting
• Loosen the set screws that hold the compressors
down onto the unit (4 pcs. each).
Push back the
Compressor
Pull away the
Shipping Blocks
Shipping
Blocks
Shipping
Blocks
Tighten Screws
(4-pcs / Comp.)
Large
Compressor
Small
Compressor
3. Remove the Shipping Blocks
• Push the Compressor back, taking care not to exert
too much force that may cause damage to the pipes.
• Remove the Shipping Blocks by pulling them away.
• Repeat the same procedure for the 2nd compressor.
4. Tighten back the Screws
• Firmly tighten the set screws to secure back the
compressors onto the unit.
• Check to make sure that there are no damage to the
piping systems.
UNIT PREPARATION
COMPRESSOR SHIPPING BLOCKS REMOVAL