ADF Web HD67561 User manual

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 1 of 33
User Manual
Revision 1.2
English
PROFIBUS Slave / Modbus Master – Converter
(Order Code: HD67561-A1)
for Website information:
www.adfweb.com?Product=HD67561
for Price information:
www.adfweb.com?Price=HD67561
Benefits and Main Features:
Very easy to configure
Wide supply input range
Electrical isolation
Industrial temperature range:
-4 °C / 85°C (-4 °F / 185°F)
For others products see also the following links:
CANopen to Modbus
www.adfweb.com?Product=HD67 1 (Modbus RTU Master)
www.adfweb.com?Product=HD675 2 (Modbus RTU Slave)
www.adfweb.com?Product=HD67 4 (Modbus TCP Master)
www.adfweb.com?Product=HD675 5 (Modbus TCP Slave)
For CAN bus .0A and/or CAN bus .0B to Modbus
www.adfweb.com?Product=HD67 11 (Modbus RTU Slave)
www.adfweb.com?Product=HD67 12 (Modbus RTU Master)
www.adfweb.com?Product=HD67 14 (Modbus TCP Slave)
www.adfweb.com?Product=HD67515 (Modbus TCP Master)
Do you have an your customer protocol?
www.adfweb.com?Product=HD67 3
Do you need to choose a device? do you want help?
www.adfweb.com?Cmd=helpme
HD67561

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 2 of 33
INDEX:
Page
INDEX 2
UPDATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAMPLE OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 6
CONFIGURTION 6
POWER SUPPLY 7
FUNCTION MODES 8
LEDS 9
PROFIBUS 1
RS485 1
RS232 11
USE OF COMPOSITOR SW67561 12
NEW CONFIGURATION / OPEN CONFIGURATION 13
SOFTWARE OPTIONS 14
SET COMMUNICATION 16
SET ACCESS 2
ERROR/DIAGNOSIS 24
GSD FILE 24
ASYNC MODBUS REQUEST 25
UPDATE VIA SERIAL 27
UPDATE VIA UDP 28
MECHANICAL DIMENSIONS 3
ORDERING INFORMATIONS 31
ACCESSORIES 31
DISCLAIMER 32
OTHER REGULATIONS AND STANDARDS 32
WARRANTIES AND TECHNICAL SUPPORT 33
RETURN POLICY 33
UPDATED DOCUMENTATION:
Dear customer, we thank you for your attention and we remind you that
you need to check that the following document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code”
that appears at the top right-hand corner of each page of this document.
With this “Document Code” go to web page www.adfweb.com/download/
and search for the corresponding code on the page. Click on the proper
“Document Code” and download the updates.
To obtain the updated documentation for the product that you own, note
the “Document Code” (Abbreviated written "Doc. Code" on the label on
the product) and download the updated from our web site
www.adfweb.com/download/
REVISION LIST:
Revision
Date Author
Chapter
Description
1. 4 3/11/2 1
Dp All Add new features
1. 5 15/ 1/2 13
Fl All Added new chapters
1.1 26/ 9/2 13
Dp All Added new Chapters
1.2 8/ 3/2 19
Fl All Revision
WARNING:
ADFweb.com reserves the right to change information in this manual
about our product without warning.
ADFweb.com is not responsible for any error this manual may contain.
TRADEMARKS:
All trademarks mentioned in this document belong to their respective
owners.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 3 of 33
SECURITY ALERT:
G
ENERAL
I
NFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device are required for
each individual application, legal and safety regulation. The same applies also when using accessories.
I
NTENDED
U
SE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e. independent limit
switches, mechanical interlocks, etc.).
Q
UALIFIED
P
ERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and who
have appropriate qualifications for their job.
R
ESIDUAL
R
ISKS
The device is state of the art and is safe. The instrument can represent a potential hazard if they are inappropriately installed and operated
by personnel untrained. These instructions refer to residual risks with the following symbol:
This symbol indicates that non-observance of the safety instructions is danger for people to serious injury or death and / or the
possibility of damage.
CE
CONFORMITY
The declaration is made by us. You can send an email to support@adfweb.com or give us a call if you need it.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 4 of 33
EXAMPLE OF CONNECTION:

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 5 of 33
CONNECTION SCHEME:
Fig
ure
1
: Connection sc eme for HD67
561

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 6 of 33
CHARACTERISTICS:
The Configurable PROFIBUS Slave to Serial Communication Master Gateway allows the following characteristics:
Baud Rate and Parity changeable with software;
Mountable on 35mm Rail DIN;
Power Supply 8...19V AC or 8...35V DC;
Temperature range -4 °C to 85°C;
Serials Protocols supported:
oSimple ASCII Protocol;
oSimple Binary Protocol;
oModbus;
oJBUS.
CONFIGURATION:
You need Compositor SW67561 software on your PC in order to perform the following:
Define the parameter of the PROFIBUS;
Define the parameter of the Modbus line;
Define the frames to read or write.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 7 of 33
POWER SUPPLY:
The devices can be powered between a wide range of tensions. For more details see the two tables below.
VAC
VDC
Vmin Vmax Vmin Vmax
HD67561 8V 19V 8V 35V
Consumption at 24V DC:
Device W/VA
HD67561 4
Caution: Not reverse the polarity power
HD67
561

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 8 of 33
FUNCTION MODES:
The device has got two functions mode depending of the position of the Dip2 of ‘Dip-Switch A’:
The first, with Dip2 in Off position (factory setting), is used for the normal working of the device.
The second, with Dip2 in On position, is used for upload the Project/Firmware.
For the operations to follow for the updating see ‘UPDATE DEVICE’ section.
According to the functioning mode, the LEDs will have specifics functions see ‘LEDS’ section.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 9 of 33
LEDS:
The device has got three LEDs that are used to give information of the functioning status.
The various meanings of the LEDs are described in the table below.
LED Normal Mode Boot Mode
1: Not used (yellow) OFF OFF
4: Serial Resp. (green) Blinks quickly when there is PROFIBUS
communication OFF
3: Device State (green) Blinks slowly (~1Hz) Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 1 of 33
PROFIBUS:
The PROFIBUS uses a 9-pin D-SUB connector. The pin assignment is defined like in
the right figure.
Here some codes of cables:
Belden: p/n 183 79A - Continuous Armor DataBus® ISA/SP-5 PROFIBUS
Cable.
RS485:
For terminate the RS485 line with a 22 Ω resistor it is necessary to put ON dip 2, like in figure.
The maximum length of the cable should be 12 m (4 feet).
Here some codes of cables:
Belden: p/n 8132 - 2x 28AWG stranded twisted pairs conductor + foil shield + braid shield;
Belden p/n 82842 - 2x 24AWG stranded twisted pairs conductor + foil shield + braid shield;
Tasker: p/n C521 - 1x 24AWG twisted pair conductor + foil shield + braid shield;
Tasker: p/n C522 - 2x 24AWG twisted pairs conductor + foil shield + braid shield.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 11 of 33
RS 3 :
The connection from RS232 socket to a serial port (example one from a personal computer), must be made with a Null Modem cable (a
serial cable where the pins 2 and 3 are crossed). It is recommended that the RS232C Cable not exceed 15 meters.
The serial port is used for programming the device and for the Modbus communication.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 12 of 33
USE OF COMPOSITOR SW67607:
To configure the Converter, use the available software that runs with Windows called SW67561. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (T is manual is referenced to t e last version of t e software present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8, 1 ; 32/64bit).
When launching the SW67561, the window below appears (Fig. 2).
Note:
It is necessary to have installed .Net Framework 4.
Figure 2: Main window for SW67561

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 13 of 33
NEW CONFIGURATION / OPEN CONFIGURATION:
The “New Configuration” button creates the folder which contains the entire device’s configuration.
A device’s configuration can also be imported or exported:
To clone the configurations of a programmable “PROFINET / CANopen - Converter” in
order to configure another device in the same manner, it is necessary to maintain the
folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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User Manual
PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 14 of 33
SOFTWARE OPTIONS:
By pressing the “Settings” ( ) button there is the possibility to change the language of the software and check the updatings for the
compositor.
In the section “Language” it is possible to change the language of the
software.
In the section “Connection Options”, it is possible to check if there are some
updatings of the software compositor in ADFweb.com website.
Checking the option “Check Software Update at Start of Program”, the
SW676 7 checks automatically if there are updatings when it is launched.

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PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 15 of 33
In the section “Software Settings”, it is possible to enable some special
functions that allows you a simpler interaction with the Compositor Software.

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PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 16 of 33
SET COMMUNICATION:
This section defines the fundamental communication parameter of two Buses, Serial and
PROFIBUS.
By Pressing the “Set Communication” button from the main window of SW67561 (Fig. 2) the
window “Set Communication” appears (Fig. 3).
The Window is divided in three sections, one for the hardware type, one for the Modbus Master
and the other for PROFIBUS.
If selected “Hardware Type” “Hardware Without Ethernet”:
The means of the fields for “Modbus Master” are:
In the field “Serial” is possible to select the serial line used for Modbus. The options are
RS232 or RS485;
In the field “Baudrate” the baudrate for the serial line is defined;
In the field “Parity” the parity of the serial line is defined;
In the field “Stop Bits” the Stop Bits of the RS485 is defined;
In the field “TimeOut (ms)” there is the maximum time that the device attends for the
answer from the slave interrogated;
In the field “Cyclic Delay (ms)” the delay between two requests is defined;
In the subsection “Protocol” it is possible to select the protocol that you wish to use
between the following:
o“Modbus RTU”;
o“Modbus ASCII”;
o“JBUS”;
oSimple “Binary” Protocol;
oSimple “ASCII” Protocol.
In the field “Write Type” is possible to select the type of writing between:
o“Write on Change Data”, only when data change the value in PROFIBUS the data
are writen in serial;
o“Cyclic Write”, the data are writen every time by converter. Figure 3: “Set Communication” window

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PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 17 of 33
If the field “Enable Modbus ony if PROFIBUS is Active” is checked, the converter do the Modbus requests only if PROFIBUS connection is
established; otherwise the requests are made also if PROFIBUS is not operational.
The means of the fields for “PROFIBUS” are:
In the field "ID Device" the address of the PROFIBUS side is defined;
In the field "Baudrate" the baudrate for the PROFIBUS is defined;
In the field "Number Byte IN" the number of byte from the slave PROFIBUS to the converter is defined;
In the field "Number Byte OUT" the number of byte from the converter to the slave PROFIBUS is defined.
If the field “Enable Error/Diagnosis for Modbus Slaves” is checked, the converter can advice a problem with one or more devices
in Modbus network;
In the field “Number Continuos Error” the number of continue errors to the same Modbus device before signed the
error/diagniostic;
If the field “Enable PROFIBUS Diagosis” is checked, the converter use the Diagnosis to show an error of one or more Modbus
device. (The “Enable Error/Diagnosis for Modbus Slaves” must be selected for enable this option);
If the field “Enable Cancel Data” is checked, the converter set to zero all the data of that modbus devices. (The “Enable
Error/Diagnosis for Modbus Slaves” must be selected for enable this option);
If the field “Send Diagnosis to Zero” is checked, the variable part of Diagnosis array is cleared (value ) before disappear;
If the field “Enable Modbus Asynchronous Requests” is checked, is possible to send a Modbus Request using some bytes of the
PROFIBUS to controll the requests;
In the field “Start Address Byte IN” the starting address where the gateway send to the PROFIBUS master the state of Modbus
request (for more info see the chapter “Async Remote Request”). Remember, there are 4 bytes of state of the modbus request;
In the field “Start Address Byte OUT” the starting address where the PROFIBUS master send to the gateway the parameters of the
Modbus Request (for more info see the chapter “Async Remote Request”). Remember, there are 8 bytes of parameters for the
modbus request;
If the field “Enable Delete Modbus Data on PROFIBUS Error” is checked, the data written on Modbus are cleared (put the value
) if the PROFIBUS communication is on error.

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If selected “Hardware Type” “Hardware With Ethernet” (available soon):
The means of the fields for “Modbus Master” are:
In the field “Serial” is possible to select the serial line used for Modbus. The options
are RS232 or RS485;
In the field “Baudrate” the baudrate for the serial line is defined;
In the field “Parity” the parity of the serial line is defined;
In the field “Stop Bits” the Stop Bits of the RS485 is defined;
In the field “TimeOut (ms)” there is the maximum time that the device attends for
the answer from the slave interrogated;
In the field “Cyclic Delay (ms)” the delay between two requests is defined;
If the field “Enable Modbus ony if PROFIBUS is Active” is checked, the converter
do the Modbus requests only if PROFIBUS connection is established; otherwise the
requests are made also if PROFIBUS is not operational.
The means of the fields for “PROFIBUS” are:
In the field "ID Device" the address of the PROFIBUS side is defined;
In the field "Baudrate" the baudrate for the PROFIBUS is defined;
In the field "Number Byte IN" the number of byte from the slave PROFIBUS to the
converter is defined;
In the field "Number Byte OUT" the number of byte from the converter to the slave
PROFIBUS is defined.
If the field “Enable Error/Diagnosis for Modbus Slaves” is checked, the converter
can advice a problem with one or more devices in Modbus network. In the field on
right is necessary to insert the start byte address of array OUT where is saved the
Diagnosis;
If the field “Enable PROFIBUS Diagosis” is checked, the converter use the
Diagnosis to show an error of one or more Modbus device. (The “Enable
Error/Diagnosis for Modbus Slaves” must be selected for enable this option);
If the field “Enable Modbus Asynchronous Requests” is checked, is possible to
send a Modbus Request using some bytes of the PROFIBUS to controll the requests;

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PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 19 of 33
In the field “Start Address Byte IN” the starting address where the gateway send to the PROFIBUS master the state of Modbus
request (for more info see the chapter “Async Remote Request”). Remember, there are 4 bytes of state of the modbus request;
In the field “Start Address Byte OUT” the starting address where the PROFIBUS master send to the gateway the parameters of the
Modbus Request (for more info see the chapter “Async Remote Request”). Remember, there are 8 bytes of parameters for the
modbus request.
The meaning of the fields of “Ethernet” are:
In the field “IP Address” the IP address to assign to the converter is defined;
In the field “SubNet Mask” the SubNet Mask of the converter is defined;
In the field “Gateway” the default gateway of the network is defined. This feature can be enabled or disabled pressing the Check Box
field. This feature is used for going out of the net.

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PROFIBUS Slave / Modbus Master
Document code: MN67561_ENG Revision 1.2 Page 2 of 33
MODBUS SET ACCESS (for Hardware without Ethernet):
By pressing the “Modbus Set Access” button from the main window for SW67561 (Fig. 2) the window “Set Modbus Access” appears.
This window is divided in two parts, the "PROFIBUS In --> Serial Read" (Fig. 4) and the "Serial Write --> PROFIBUS Out" (Fig. 5).
The first part ("PROFIBUS IN --> Serial Read") is used to read the data that arrived from the Slave PROFIBUS.
The second part ("Serial Write --> PROFIBUS OUT") is used to write the data that will be sent to the Slave PROFIBUS.
PROFIBUS IN --> Serial Read
The means of the fields are:
In the field “Slave ID” the address of the Modbus device you have to read is defined;
In the field “Type” insert the data type of the Register you would like to read. You can choose between “Coil Status”, “Input
Status”, “Holding Register” and “Input Register”.
In the field “Address” the start address of the register to be read is defined;
In the field “NPoint” insert the number of consecutive registers to be read;
In the field “Position” the address for the PROFIBUS array is defined;
If the field “SWAP” is checked, the data read is swapped
In the field “Mnemonic” the description for the request is defined.
Figure 4: “Set
Modbus
Access /
PROFIBUS
I
n
--
> Serial Read” window
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