ADF Web HD67879-A1-XX User manual

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Document code: MN67879_ENG Revision 1. Page 1 of 44
User Manual
Revision 1.
English
IO-Link Master / EtherCAT Slave -
Converter
(Order Code: HD67879-A1-XX)
for Website information:
www.adfweb.com/?Product=HD67879
for Price information:
www.adfweb.com/?Price=HD67879-A1-2A
www.adfweb.com/?Price=HD67879-A1-4A
www.adfweb.com/?Price=HD67879-A1-2A-2B
www.adfweb.com/?Price=HD67879-A1-2B
www.adfweb.com/?Price=HD67879-A1-4B
www.adfweb.com/?Price=HD67879-A1-4A-4B
www.adfweb.com/?Price=HD67879-A1-8A
Benefits and Main Features:
Triple electrical isolation
Two Ethernet ports
T
emperature range:
-
4 °C/+85°C (
-
4 °
F/+185°F)
For others IO-Link devices, see also the following links:
IO-Link from/to
www.adfweb.com?Product=HD6786 (Modbus Master)
www.adfweb.com?Product=HD67861 (Modbus Slave)
www.adfweb.com?Product=HD67862 (Modbus TCP Master)
www.adfweb.com?Product=HD67864 (Modbus TCP Slave)
www.adfweb.com?Product=HD67864 (BACnet Master)
www.adfweb.com?Product=HD67865 (BACnet Slave)
www.adfweb.com?Product=HD67866 (CAN)
www.adfweb.com?Product=HD67867 (CANopen)
www.adfweb.com?Product=HD67868 (DeviceNet Master)
www.adfweb.com?Product=HD67869 (DeviceNet Slave)
www.adfweb.com?Product=HD6787 (EtherNet/IP Master)
www.adfweb.com?Product=HD67871 (EtherNet/IP Slave)
www.adfweb.com?Product=HD67872 (J1939)
www.adfweb.com?Product=HD67873 (MQTT)
www.adfweb.com?Product=HD67874 (NMEA0183)
www.adfweb.com?Product=HD67875 (NMEA2000)
www.adfweb.com?Product=HD67876 (PROFINET Slave)
www.adfweb.com?Product=HD67877 (SNMP Manager)
www.adfweb.com?Product=HD67878 (SNMP Agent)
Do you have an your customer protocol?
See the following links:
www.adfweb.com?Product=HD67879
Do you need to choose a device? do you want help?
Ask it to the following link:
www.adfweb.com?Cmd=helpme
User Manual

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Document code: MN67879_ENG Revision 1. Page 2 of 44
INDEX:
Page
INDEX 2
UPDATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAMPLE OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 12
CONFIGURATION 12
POWER SUPPLY 13
FUNCTION MODES 14
LEDS 15
IO-LINK 16
AUX POWER SUPPLY 17
ETHERCAT 18
ETHERNET 19
USE OF COMPOSITOR SW67879 2
NEW PROJECT / OPEN PROJECT 21
SOFTWARE OPTIONS 22
SET COMMUNICATION 24
IO-LINK SET ACCESS 26
ETHERCAT SET ACCESS 35
ESI FILE 37
UPDATE DEVICE 38
MECHANICAL DIMENSIONS 4
ORDERING INFORMATIONS 41
ACCESSORIES 42
DISCLAIMER 43
OTHER REGULATIONS AND STANDARDS 43
WARRANTIES AND TECHNICAL SUPPORT 44
RETURN POLICY 44
Pagina 2 di 44
UPDATED DOCUMENTATION:
Dear customer, we thank you for your attention and we remind you that
you need to check that the following document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code”
that appears at the top right-hand corner of each page of this document.
With this “Document Code” go to web page www.adfweb.com/download/
and search for the corresponding code on the page. Click on the proper
“Document Code” and download the updates.
REVISION LIST:
Revision Date Author Chapter Description
1. 14/ 3/2 22 Ff All First release version
WARNING:
ADFweb.com reserves the right to change information in this manual about
our product without warning.
ADFweb.com is not responsible for any error this manual may contain.
TRADEMARKS:
All trademarks mentioned in this document belong to their respective
owners.

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Document code: MN67879_ENG Revision 1. Page 3 of 44
SECURITY ALERT:
G ENERAL I NFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device, legal and
safety regulation are required for each individual application. The same applies also when using accessories.
I NTENDED U SE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).
Q UALIFIED P ERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job.
R ESIDUAL R ISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the following symbol:
This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage.
CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected]om or give us a call if you need it.

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Document code: MN67879_ENG Revision 1. Page 4 of 44
EXAMPLE OF CONNECTION:

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Document code: MN67879_ENG Revision 1. Page 5 of 44
CONNECTION SCHEME:
Figure
1
a
: Connection scheme for HD67
879
-
A1
-
2A

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Document code: MN67879_ENG Revision 1. Page 6 of 44
Figure
1
b
: Connection scheme for HD67
879
-
A1
-
4A

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Document code: MN67879_ENG Revision 1. Page 7 of 44
Figure
1
c
: Connection scheme for HD67
879
-
A1
-
2B

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Document code: MN67879_ENG Revision 1. Page 8 of 44
Figure
1
d
: Connection scheme for HD67
879
-
A1
-
2A
-
2B

Industrial Electronic Devices
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Document code: MN67879_ENG Revision 1. Page 9 of 44
Figure
1
e
: Connection scheme for HD67
879
-
A1
-
4B

Industrial Electronic Devices
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Document code: MN67879_ENG Revision 1. Page 1 of 44
Figure
1
f
: Connection scheme for HD67
879
-
A1
-
4A
-
4B

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Document code: MN67879_ENG Revision 1. Page 11 of 44
Figure
1
g
: Connection scheme for HD67
879
-
A1
-
8A

Industrial Electronic Devices
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Document code: MN67879_ENG Revision 1. Page 12 of 44
CHARACTERISTICS:
The HD67879-A1 is a IO-Link Master / EtherCAT Slave converter.
It allows the following characteristics:
Up to 1499 bytes in reading and 1499 bytes in writing;
Two-directional information between EtherCAT and IO-Link;
Mountable on 35mm Rail DIN;
Wide power supply input range: 18…3 V DC;
Wide temperature range: -4 °C / 85°C [-4 °F / +185°F].
CONFIGURATION:
You need Compositor SW67879 software on your PC in order to perform the following:
Define the parameters of IO-Link;
Define the parameters of EtherCAT;
Define IO-Link variables to be read by EtherCAT Master;
Define IO-Link variables to be written by EtherCAT Master;
Define EtherCAT variables to read and write;
Export the ESI file for configuration of EtherCAT Master;
Update the device.

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Document code: MN67879_ENG Revision 1. Page 13 of 44
POWER SUPPLY:
The devices can be powered between a wide range of tensions. For more details see the two tables below.
VDC
Vmin Vmax
HD67879-A1-xx 18V 30V
Consumption at 24V DC:
Device W/VA
HD67879-A1-xx 4
Warning:
It is necessary to add to this consumption the one required by the IO-Link devices connected to the IO-Link channels.
Caution: Not reverse
the polarity power
HD67
879
-
A1
-
xx

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Document code: MN67879_ENG Revision 1. Page 14 of 44
FUNCTION MODES:
The device has got two functions mode depending of the position of the Dip1 of ‘Dip-Switch A’:
The first, with Dip1 in Off position (factory setting), is used for the normal working of the device.
The second, with Dip1 in On position, is used for upload the Project/Firmware.
For the operations to follow for the updating (see ‘UPDATE DEVICE’ section).
According to the functioning mode, the LEDs will have specifics functions (see ‘LEDS’ section).

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Document code: MN67879_ENG Revision 1. Page 15 of 44
LEDS:
The device has got five LEDs that are used to give information of the functioning status.
The various meanings of the LEDs are described in the table below.
LED Normal Mode Boot Mode
1: Device State (green) Blinks slowly (~1Hz) Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
2: EtherCAT comm. (green) It blinks when EtherCAT communication is running Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
3: IO-Link comm. (green) It blinks when IO-Link communication is running Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
4: Error state (green) ON: An error in the communication busses occurs
OFF: No errors are present
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
5: EtherCAT state (green)
OFF: EtherCAT Master not connected
Blinking: EtherCAT Master is connecting
ON: EtherCAT Master is connected
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
7: Ethernet2 link (green) ON: Ethernet cable connected
OFF: Ethernet cable disconnected
ON: Ethernet cable connected
OFF: Ethernet cable disconnected

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Document code: MN67879_ENG Revision 1. Page 16 of 44
IO-LINK
IO-Link is the first globally standardized IO technology (IEC 61131-9) that communicates from the controller down to the lowest automation
level. This universally applicable interface is a fieldbus-neutral point-to-point connection which uses standard unshielded cables. IO-Link
sends all the sensor and actuator signals to the controller and in turn carries controller data to the sensor/actuator level with revolutionary
consequences.
It is possible to have IO-Link device of two different type: IO-Link Class A and IO-Link Class B. ADFweb.com’s converters can manage both
of them in relation to the product code selected.
IO-L INK C LASS A:
IO-Link Class A devices uses 4 pins on connectors and the input power required can be up to 2 mA. These devices are normally sensors
and actuators that don’t require high input power.

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Document code: MN67879_ENG Revision 1. Page 17 of 44
IO-L INK C LASS B:
IO-Link Class B devices uses 5 pins on connectors and they require an additional aux power supply used for the actuation. These devices are
normally actuators.
AUX POWER SUPPLY (for IO-Link Class B):
The Aux Power Supply port is used to provide the additional power supply for the IO-Link Class B. The input voltage is fixed to 24 V DC and
the current depends on the input power required by the IO-Link devices connected to the IO-Link channels Class B.

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Document code: MN67879_ENG Revision 1. Page 18 of 44
ETHERCAT
EtherCAT (Ethernet for Control Automation Technology) is an Ethernet-based fieldbus system, invented by Beckhoff Automation.
The protocol is standardized in IEC 61158 and is suitable for both hard and soft real-time computing requirements in automation technology.
With EtherCAT, the standard Ethernet packet or frame (according to IEEE 8 2.3) is no longer received, interpreted, and copied as process
data at every node. The EtherCAT slave devices read the data addressed to them while the telegram passes through the device, processing
data "on the fly". In other words, real-time data and messages are prioritized over more general, less time-sensitive or heavy load data.
The converter has two EtherCAT ports, one is used as Input port (Connector7) and it will receive the incoming messages from the Master,
the other is used as Output port (Connector8) and i twill forward the messages to the others nodes of the network.

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Document code: MN67879_ENG Revision 1. Page 19 of 44
ETHERNET:
The Ethernet connection must be made using Connector1 of HD67879-A1 with at least a Category 5E cable. The maximum length of the
cable should not exceed 1 m. The cable has to conform to the T568 norms relative to connections in cat.5 up to 1 Mbps. To connect the
device to an Hub/Switch is recommended the use of a straight cable, to connect the device to a PC/PLC/other is recommended the use of a
cross cable.

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Document code: MN67879_ENG Revision 1. Page 2 of 44
USE OF COMPOSITOR SW67879:
To configure the Converter, use the available software that runs with Windows called SW67879. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8, 1 , 11; 32/64bit).
When launching the SW67879, the window below appears (Fig. 2).
Note:
It is necessary to have installed .Net Framework 4.
Figure 2: Main window for SW67879