Ads-tec Irf1000 series User manual

Instruction manual

Industrial router & firewall

IRF1000 series

Translation of the original

instruction manual

Version 1.3

Updated 2020-09-15

IRF1000 series Instruction manual v1.3 2

Table of Contents

1Notes.......................................................................................................................................4

1.1 General remark 4

1.2 Limitation of liability 4

1.3 Manufacturer 4

1.4 Relevant device documentation 5

2Safety instructions ...................................................................................................................6

2.1 Structure of safety instructions 6

2.2 Graduation of risk level 6

2.3 Explanation of used symbols 6

2.4 Symbols 7

2.5 Data, figures and modifications 7

2.6 Trademarks 8

2.7 Copyright 8

2.8 Conformity 9

3Operating and safety instructions ...........................................................................................10

3.1 Safety instructions 11

3.2 Operating location 11

3.3 Damage due to improper use 11

3.4 Warranty / repairs 12

3.5 Intended use 12

3.6 Improper use 12

3.7 Safety instructions 12

3.8 Safety instructions on mobile radio 13

3.9 Calculation example for the transmission power (EIRP) 14

3.10 Notes on using the device according to UL approval 15

4Introduction...........................................................................................................................16

4.1 Equipment versions 16

4.2 Digital input 16

4.3 Eventlog 16

4.4 Mobile radio modem (optional) 16

4.5 Scope of delivery 17

4.6 Environmental conditions 17

5Installation.............................................................................................................................18

5.1 External device dimensions 18

5.2 Top-hat rail mounting 19

5.3 Optional: Attaching mobile communications antenna 19

IRF1000 series Instruction manual v1.3 3

6System features .....................................................................................................................20

6.1 General LED status displays 20

6.1.1 Front LEDs 21

6.2 Operating-related LED status displays 22

6.2.1 Behaviour of the status displays during the boot-up process 22

6.2.2 Behaviour of the status displays when resetting to default settings 22

6.2.3 Behaviour of the status displays during the firmware update 22

6.3 Interface overview 23

6.3.1 24 VDC power supply 23

6.3.2 RS-485 (EIA-485) for Modbus RTU 24

6.3.3 Smart card reader and slot for SIM card 24

7Commissioning.......................................................................................................................25

7.1 Initial configuration 25

7.2 Manual configuration of the network adapter 26

7.3 Calling up the device web interface 27

8Technical data........................................................................................................................29

9Service & support...................................................................................................................30

9.1 ADS-TEC support 30

9.2 Company address 30

IRF1000 series Instruction manual v1.3 4

1 Notes

1.1 General remark

This instruction manual is intended to ensure safe and efficient handling of the

industrial router and firewall of type IRF14x1, referred to in the following as "device".

The instruction manual must be read carefully by personnel before commencing any type of work.

All of the safety instructions and handling instructions given in the manual must be obeyed in order to

ensure that work is carried out safely.

Operation of the device is subject to the laws and regulations which are applicable in the respective

country at national, federal, European and international level.

The generally accepted rules of technology, usually in the form of standards, directives, regulations,

conditions and technical rules specified by national and federal organisations as well as trade

associations and committees for the field of specialisation concerned, shall apply.

Figures used in this instruction manual are provided for basic understanding and may differ from the

actual design.

The operator/operating company is independently responsible for compliance with and observance of

any subsequently introduced technical innovations or new legal requirements, as well as for all usual

obligations of the operator/operating company.

The original version of this instruction manual was written in German. All non-German versions of this

instruction manual are translations of the German instruction manual.

1.2 Limitation of liability

ads-tec Industrial IT GmbH shall not be liable for personal injury, property damage or damage caused to

the device as well as consequential damage that is/was the result of non-compliance with this

instruction manual, improper use of the device, repairs and other actions on the device by unqualified

electricians and electricians not certified by ads-tec Industrial IT GmbH, or that is/was the result of using

unapproved replacement parts. Failure to observe the maintenance intervals shall also result in

exclusion from liability. Furthermore, it is strictly forbidden to make any unauthorised alterations or

technical modifications to the device.

1.3 Manufacturer

The manufacturer of the product is ads-tec Industrial IT GmbH. The company is referred to in the

following as ADS-TEC.

IRF1000 series Instruction manual v1.3 5

1.4 Relevant device documentation

The following documents are decisive to device setup and operation:

•This instruction manual contains information for installation, commissioning and operation of the

device along with technical data of the device hardware.

•Technical data sheet (in English, see download area)

•Website: You can download drivers, software, user manuals, leaflets and flyers from the

Download area of our website www.ads-tec.de.

IRF1000 series Instruction manual v1.3 6

2 Safety instructions

2.1 Structure of safety instructions

The signal word classifies the hazard.

Reference to the type/consequences and source of the hazard is made underneath the signal word.

Information on how to avoid the hazard is indicated by an arrow ().

SIGNAL WORD

Type/consequences of hazard!

- Source of hazard

Measures to prevent hazard

2.2 Graduation of risk level

The signal word classifies the hazard.

Instructions for preventing the hazard are identified by an arrow ().

2.3 Explanation of used symbols

DANGER

Indicates an imminent danger. If not avoided, death or severe injury will result.

WARNING

Indicates a possible danger. If not avoided, death or severe injury could result.

CAUTION

Indicates a possible danger. If not avoided, light or minor injuries could result.

ATTENTION

Indicates a possibly damaging situation. If not avoided, the system or something in

its surroundings could be damaged.

IRF1000 series Instruction manual v1.3 7

Recommendation for use:

The symbol "Recommendation for use" indicates terms and/or conditions that strictly

need to be observed to ensure optimised and/or zero-defect operation. Tips and

suggestions for the efficient use of the device and software optimisation are also

provided.

2.4 Symbols

Symbol

Meaning

Label on batteries. The batteries may not be disposed of with

household waste, but must rather be disposed of separately. Used

batteries must be returned to the point of sale or a disposal system.

Label on electrical and electronic devices. Electrical and electronic

devices must not be disposed of with household waste, but must

rather be taken to a collection point for waste electrical equipment.

Such a collection point is generally operated by public waste

management authorities, i.e., by municipalities.

Symbol for the protective earth connection

2.5 Data, figures and modifications

All data, text and figures were prepared to the best of our knowledge. They do not represent any

assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for

accuracy, completeness and actuality of the information. Subject to changes.

IRF1000 series Instruction manual v1.3 8

2.6 Trademarks

It is noted that any software and/or hardware trademarks and any company brand names mentioned in

this documentation are all subject to the general trademark protection rights.

Big-LinX® is a registered trademark of ADS-TEC.

All other third-party trademarks used are hereby acknowledged.

In the case of infringement of trademark rights, ADS-TEC reserves the right to exercise all rights.

2.7 Copyright

This instruction manual is protected by copyright. For the authorised user, simple usage rights are

granted within the scope of the intent of the contract. Any modified use or exploitation of the provided

content, particularly duplication, modification or publishing in whatever form is permitted only with the

prior consent of ADS-TEC.

In the case of copyright infringement, ADS-TEC reserves the right to exercise all rights.

IRF1000 series Instruction manual v1.3 9

2.8 Conformity

The manufacturer hereby declares that this device has been marked with the CE mark in accordance

with the basic requirements and other relevant conditions of the following European Directives:

•2011/65/EU, RoHs Directive

•2014/30/EU, EMC Directive

•2014/53/EU, RED Directive

•2014/35/EU, Low Voltage Directive

The following applies with respect to electromagnetic compatibility: The device is a Class A device

(industrial sector).

The EU conformity declaration is available for download at

https://www.ads-tec.de/en/support/download/industrial-it/ec-declaration.html.

Recommendation for use:

For full compliance with the EMC legislation, all components and cables used for

device connection must also be compliant with these requirements. It is therefore

necessary to employ BUS and LAN cables with shielded connectors and these must

be installed as per the instructions contained in the instruction manual.

Devices with FCC marking on the type plate:

Compliance with the requirements of the FCC (USA)

Class A digital device

This device has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC rules. These limits are designed to provide

reasonable protection against harmful interference when used in a commercial

environment. This device generates, uses, and can radiate radio frequency energy

and, if not installed and used in accordance with the instructions, may cause harmful

interference to radio communications. Operation of this device in a residential area is

likely to cause harmful interference. In such a case, the user must correct the

interference at his own expense.

Compliance applies for models with a corresponding FCC marking on the type plate.

IRF1000 series Instruction manual v1.3 10

3 Operating and safety instructions

The device operates under electrical voltage and contains highly sensitive components. Intervention by

the user is required only for connecting the power supply lines. Should any further modifications be

required, it is necessary to consult either with the manufacturer directly or with service personnel

authorised by the manufacturer. The device must be de-energised during work. Appropriate measures

must be taken to prevent electrostatic discharges on components. If the device is opened up by an

unauthorised person, the user may be subject to hazards and the warranty is invalidated.

General information

Installation, commissioning and operation may only be performed by qualified and

trained personnel.

The safety instructions and the instruction manual are to be observed by all

persons who work with the device.

At the installation site the valid guidelines and regulations for accident prevention

must be observed.

The instruction manual contains the most important information for safely

operating the device.

Appropriate storage, proper transport, installation and commissioning, as well as

careful operation are prerequisites for ensuring safe and proper operation of the

device.

IRF1000 series Instruction manual v1.3 11

3.1 Safety instructions

ATTENTION

To prevent damage to the device, all cable lines (power supply, interface cables) must

only be connected while the device is switched off.

ATTENTION

All installation work performed on the device must be performed only under safe, secure

and de-energised conditions.

Recommendation for use:

Always adhere to the safety measures applicable when handling components at

risk of being damaged by electrostatic discharges (EN 61340-5-1 / EN 61340-5-2).

3.2 Operating location

This device is designed for industrial use. Make certain that the specified environmental conditions are

maintained at all times. Use in non-specified environments, i.e., on board ships, in explosive

atmospheres or at extreme elevations, is prohibited. See also chapter 8 Technical data.

ATTENTION

Damage caused by condensation!

To prevent short circuits and malfunctions caused by the formation of water condensate,

the device may only be turned on after it has reached the specified ambient

temperature. This also applies if the device is exposed to extreme temperature

fluctuations.

Damage caused by heat!

Do not expose the device to direct radiation by sunlight or any other light or heat

source!

3.3 Damage due to improper use

Should the control system have evident signs of damages caused, e.g., by improper operation or

storage conditions or due to improper use or handling, the device must be shut down immediately.

Ensure that it is secured against being started up accidentally.

IRF1000 series Instruction manual v1.3 12

3.4 Warranty / repairs

During the device warranty period, any repairs must only be performed by the manufacturer or by

service personnel that has been authorised by the manufacturer.

3.5 Intended use

The device was developed especially for IT security in machines and plants and for secure remote

maintenance via the Internet.

The following application areas are realised with the industrial firewall:

Remote maintenance, NAT router, mobile radio router, machine firewall

The device is only to be assembled, installed and operated within the permissible specifications. Use in

non-specified environments is prohibited.

3.6 Improper use

Operation other than or beyond that described for the device shall be deemed improper use.

The device is not allowed to be used to control vehicles or for applications for which further approvals

beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard, medical

technology, shipping industry. The device must not be put into operation in the case of transport

damage or nonconformity with the specifications and, if necessary, must be taken out of operation in the

case of changing conditions.

In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that

is directly or indirectly attributable to the handling of the device. Should the device have evident signs of

damages caused, e.g., by improper operation or storage conditions or due to improper use or handling,

it must be shut down immediately. Ensure that it is secured against being started up accidentally.

3.7 Safety instructions

ATTENTION

Damage due to electrostatic discharge!

Damage to the device can be caused by electrostatic discharge.

•Always adhere to the relevant safety measures applicable when handling

components at risk of being damaged by electrostatic discharge (e.g. EN 61340-

5-1 / EN 61340-5-2).

•All installation and service work performed on the device must be performed only

under safe, secure and de-energised conditions.

IRF1000 series Instruction manual v1.3 13

3.8 Safety instructions on mobile radio

WARNING

Radio interference may have unforeseeable effects in certain environments!

•The wireless card must NOT be operated in the following environments:

– in the vicinity of medical and life-saving equipment,

– in explosive atmospheres (e.g. in the vicinity of fuel depots or chemical

plants),

– in the vicinity of blasting operations.

•In these environments, switch the device OFF and safeguard it against

unintentional startup.

WARNING

Communication via wireless connections cannot be guaranteed.

•The device must not be used for applications in which people could be

injured or objects damaged due to interference of the wireless connection.

WARNING

Risk of lightning strikes if the antenna is installed in an exposed position!

•Check whether lightning protection is required at the installation location

(protection from direct lightning strikes and protection from induced voltages

in the event of distant lightning strikes).

WARNING

Electromagnetic radiation could be hazardous to health.

•Per the requirements of the U.S. Federal Communications Commission

(FCC) and ISED (Industry Canada), maintain a minimum distance of 20 cm

between the transmitting antennas and people.

IRF1000 series Instruction manual v1.3 14

WARNING

Radio interference and possible damage to health due to exceeding the permitted

transmission power!

The maximum permitted field strength can be exceeded when using directional

antennas with a high level of antenna gain.

•Comply with the maximum permitted signal strength (EIRP) as per the

national or local regulations (see calculation example for EIRP).

•Observe the regulations and standards which apply at the installation site

(e.g. the standards for antenna erection VDE 0855 and for lightning

protection VDE 0185-305).

•Always have the planning, installation and acceptance of antenna systems

carried out by a specialist with electro-technical qualifications.

•Per the requirements of the U.S. Federal Communications Commission

(FCC) and the Canadian ISED (Industry Canada), the antenna gain

(including power losses) must not exceed the following values when

operating in North America:

LTE

Band 2 (1850–1910 MHz) 6 dBi

Band 4 (1710–1755 MHz) 6 dBi

Band 5 (824–849 MHz) 6 dBi

Band 7 (2500–2570 MHz) 9 dBi

Band 12 (699–716 MHz) 6 dBi

Band 13 (777–787 MHz) 6 dBi

Band 25 (1850–1915 MHz) 6 dBi

Band 26 (814–849 MHz) 6 dBi

Band 30 (2305–2315 MHz) 1 dBi (external vehicle antennas not permitted!)

Band 41 (2496–2690 MHz) 9 dBi

UMTS

Band 2 (1850–1910 MHz) 6 dBi

Band 4 (1710–1755 MHz) 6 dBi

Band 5 (824–849 MHz) 6 dBi

3.9 Calculation example for the transmission power (EIRP)

EIRP = Pout - Closs + Antgain = 22 dBm - 8 dB + 9 dBi = 23 dBm (≙200 mW)

EIRP = Equivalent Isotropically Radiated Power

Pout = Transmission power of the wireless card (see data sheet of the device)

Closs = Losses caused by attenuation in coaxial cables and connectors

Antgain = Antenna gain

IRF1000 series Instruction manual v1.3 15

3.10 Notes on using the device according to UL approval

•Indoor use only!

•The communication cables may only be installed inside a building or a maximum of 42.7 m (140

feet) outside buildings.

•The device contains an internal fuse at the voltage input. This fuse and all other internal

components must not be replaced by service personnel, but only by the manufacturer.

IRF1000 series Instruction manual v1.3 16

4 Introduction

The industrial firewall forms the link between the IT world and the automation system and meets the

requirements of IT security as well as of the maintenance personnel in the production facility. It allows

the network as well as access to this network to be monitored. A fundamental protective mechanism is

situation-dependent and physical network disconnection. It additionally provides safe access for service

purposes.

4.1 Equipment versions

Version WAN LAN 4G/LTE

IRF1401 RJ45 RJ45 -

IRF1421 RJ45 RJ45 x

4.2 Digital input

In critical commissioning or production phases, the Ethernet uplink can be disconnected via a 24 V

input. Deliberate or inadvertent external manipulation is thereby made impossible.

The uplink is reconnected via the same input. This function makes integration in an automation concept

extremely easy.

4.3 Eventlog

If the firewall is not disconnected from the power supply, an event log saves all events. The event log

can be read out both locally and via a central syslog server.

4.4 Mobile radio modem (optional)

The integrated LTE modem enables mobile radio connections.

IRF1000 series Instruction manual v1.3 17

4.5 Scope of delivery

Please check that the contents of the package are complete and that they are free of damage:

Scope of delivery

1 x Industrial router and firewall, type IRF14x1

1 x 4-pin plug for power supply and digital input

1 x 3-pin plug for RS-485

1 x Quick-start guide

Optional: 1 x Mobile communications antenna

4.6 Environmental conditions

The device can be put into operation and used under the following conditions. Failure to observe any

one of these conditions will invalidate the warranty of the device. ADS-TEC cannot be held liable for any

damages arising from improper use and handling. See also chapter 8 Technical data.

Ambient temperature

in operation -30 … +70°C

for storage -40 … +85°C

Humidity

in operation 5 … 90 %, without condensation

for storage 5 … 90%, without condensation

IRF1000 series Instruction manual v1.3 18

5 Installation

5.1 External device dimensions

IRF1000 series Instruction manual v1.3 19

5.2 Top-hat rail mounting

1. Position the IRF on the top-hat rail from below at an angle (1).

2. Pull the top-hat rail locking mechanism (2) upwards using a screwdriver, push the device from above

onto the top-hat rail and remove the screwdriver.

3. The top-hat rail locking mechanism springs back to its original position.

4. Check that the IRF is seated securely on the top-hat rail.

To release the device from the top-hat rail, proceed in the reverse order.

When removing, take care not to damage the top-hat rail adapter of the device.

5.3 Optional: Attaching mobile communications antenna

•Screw the mobile communications antenna to the antenna connection directly or via an SMA

extension cable.

IRF1000 series Instruction manual v1.3 20

6 System features

6.1 General LED status displays

The integrated LEDs indicate the status of the various interfaces. This makes diagnosis possible at the

installation site.

LED status Representation

Off

Illuminates green

Flashes green

Illuminates red

Illuminates orange

Flashes orange

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