T-Drill PLUS 115 SS: User manual

S-80
INSTRUCTION MANUAL
SPARE PARTS LIST
PORTABLE COLLARING SYSTEM
FOR STAINLESS STEEL BRANCHING PLUS 115 SS

INSTRUCTION
MANUAL
2
Version
6700319EN EU B
03.01.2020 / MT
25.03.2021 / MT revision A
27.04.2021 / MT revision B









Manufacturer:






Sales and Service in the USA:






 

PORTABLE
COLLARING SYSTEM
3
PLUS 115
CONTENTS
................................................................... 5
...................................................................................................................... 5
............................................................................................... 5
................................................................................................................. 5
............................................................................................. 6
................................................................. 7
........................................................................................ 7
............................................................................ 
 .............................................................................................. 9
............................................................................................................ 9
 .................................................................................. 10
.................................................................................................................. 11
 ............................................................................................... 11
.............................................................................................. 12
5.2.1 The ellipc pilot hole device .......................................................................... 13
 ............................................................................... 14
.................................................................................................................... 14
 ........................................................................................................ 14
............................................................................... 15
 ....................................................... 15
...................................................................................... 16
7.2.1 Assembly of the milling pin to the spindle..................................................... 16
7.2.2 Chucking of the milling pin spindle................................................................ 16
7.2.3 Removal of the milling pin spindle ................................................................ 16
 ............................................................................................................... 17
7.3.1 Detachment and aachment of the T-65 connecng cord............................ 18
........................................................................................... 19
 ............................................................................................ 19
........................................................... 20
8.2.1 Interrupon of pilot hole milling ................................................................... 22
 ................................................................................................ 23
8.3.1 Collaring head adjustment ............................................................................ 23
8.3.2 Collaring with PLUS 115 ................................................................................ 24
 ...................................................................................................................... 27
 ........................................................................... 
........................................................................................................................ 29
 .............................................................................................................. 30
 ................................................................... 30
.................................................................... 31
................................................................................. 32
 ................................ 34
............................................................................................ 37
................................................................................................... 39
 .............................................................................. 40
........................................................................... 40

INSTRUCTION
MANUAL
4
......................................................................... 42
........................................................................................................ 44
.............................................................................................. 46
............................................................................................... 
...................................................................................... 50
15.6.1 Pilot Hole Drill bits....................................................................................... 53
.................................................................................. 54
 ......................................................................................... 56
.................................................................................................... 
 ....................................................................................... 59
 ....................................................................................... 60
 ..................................................................................... 61
................................................................................................. 62
 .......................................................................................... 63
 .......................................................................................... 63
.............................................................. 64
 ................................................................. 66
 ............................................................................................... 
.......................................................... 69
.......................................................... 69
 .................................................................................. 71
...................................................................................... 72

PORTABLE
COLLARING SYSTEM
5
PLUS 115
1. NOTES ON THE USE OF THE INSTRUCTION MANUAL
1.1 GENERAL





1.2 SYMBOLS AND WARNINGS

NOTE!¨

L



NOTE!¨




1.3 SYMBOLISM






INSTRUCTION
MANUAL
6
1.4 PERSONAL PROTECTIVE EQUIPMENT FOR THE OPERATOR










2. GENERAL SAFETY INSTRUCTIONS



L


NOTE!¨

NOTE!¨



PORTABLE
COLLARING SYSTEM
7
PLUS 115
2.1 GENERAL SAFETY INSTRUCTIONS FOR WORK AREA








2.2 SAFETY INSTRUCTIONS FOR TOOL
Store idle tools 

Don’t force tool






Don’t overreach
Maintain tools with care






Disconnect tools
















INSTRUCTION
MANUAL







Use ear protectors

The vibraon exercised on the operator’s hand is less than 2.5 m/s.
2.3 SAFETY INSTRUCTIONS FOR TEE FORMING


















PORTABLE
COLLARING SYSTEM
9
PLUS 115















3.1 TECHNICAL DATA
PLUS 115 for stainless steel Value
 7005
 
 
 
 

INSTRUCTION
MANUAL
10




PLUS 115 transport boxes and top shelf
Storage





PORTABLE
COLLARING SYSTEM
11
PLUS 115
5. INTRODUCTION

Main parts: 1. T-DRILL tee forming unit, 2. Power unit, 3. Connecng cord, 4. T-DRILL
head, 5. Tube support.
The speed selector The feed mechanism lever








NOTE!¨

INSTRUCTION
MANUAL
12
5.2 PARTS OF THE PLUS 115
1
2
5
6
8
911
3
4
10
7
1. Lead screw, 2. Collaring head (not visible), 3. PLUS 115 unit, 4. Base plate, 5. Ring
clamps, 6. T-65 machine, 7. Drilling unit, 8. Lubricant, 9. Ellipc pilot hole device, 10.
Facing tool, 11. Tools

PORTABLE
COLLARING SYSTEM
13
PLUS 115
5.2.1 THE ELLIPTIC PILOT HOLE DEVICE
1
2
3
4
5
6
7
8
9
10
11
13
12
Main parts of the ellipc pilot hole device
1 7
2  
3 9
4 10 

5 11 
6 12 
13 

INSTRUCTION
MANUAL
14
5.3 INFORMATION ABOUT ACCESSORIES





















PORTABLE
COLLARING SYSTEM
15
PLUS 115
7. TAKING THE MACHINE INTO OPERATION



NOTE!¨


1
23
5
4
Drilling unit and T-65: 1. T-65 machine, 2. Push rods of the T-65, 3. Drilling unit of PLUS
115, 4. Aachment screws of drilling unit (to T-65 push rods), 5. Handle aachment screw.

1. 

2. 



INSTRUCTION
MANUAL
16

7.2.1 ASSEMBLY OF THE MILLING PIN TO THE SPINDLE
1
2



7.2.2 CHUCKING OF THE MILLING PIN SPINDLE




7.2.3 REMOVAL OF THE MILLING PIN SPINDLE




PORTABLE
COLLARING SYSTEM
17
PLUS 115
1
2
Chucking the T-DRILL milling pin spindle (and removing it): 1. Locking ring, 2. Milling pin
spindle.
7.3 FOOT PEDAL



1. 

2. 
3. 
PLUS 115 foot pedal


INSTRUCTION
MANUAL


CORD


21
The European type of connecng cord.
21
e American type of connecting cord.







NOTE!¨


PORTABLE
COLLARING SYSTEM
19
PLUS 115
8. PLUS 115 COLLARING PROCESS
8.1 CLAMPS AND BASE PLATE







The clamps can be assembled to the base plate in two dierent ways.

1




NOTE!¨


INSTRUCTION
MANUAL
20






8.2 MAKING OF THE PILOT HOLE WITH ELLIPTIC DEVICE











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


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







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

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