ADT 967 Configuration guide

967
Tape status
Manual supplement

This manual supplement is a supplement document to the full 967 Operation
and Maintenance Manual.
The document include the followings:
•Introduction
•Sensor Calibration
•Conversion Formula
•How is it look?
•Software Configuration
•Tape Status Factory Calibration
•Mounting Operation
Table of Contents

Introduction
Ultrasonic Application
When using mounting tape to mount wafers, there is no indication on the tape
length at the machine. In order to measure the length of the tape, we use a
Ultrasonic sensor with resolution of less then to provide high accuracy of
measurement.
The user only need to submit initial length of tape, tape thickness and to set an
empty roll with only push of a button.
The Ultrasonic sensor is built with sender and receiver. It is counting pulses from the
moment that the ultrasonic wave was sent until the moment when the reflected
ultrasonic wave is back from an object to the sensor. With an easy calibration
process (factory setting by ADT) we can convert the pulses to current tape left
length, by a formula that developed by ADT.
0.07mm
Ultrasonic Sensor
967 Ultrasonic Sensor
Ultrasonic sensor process

2
2nd Reference point
1
The sensor’s measuring unit is pulse, in order to convert the pulse to mm, we using a calibration formula.
We take 2 reference points with known distance from the sensor. We measure the 2 points pulses values
from the sensor. And we create a calibration formula by using the line equation.
Sensor Calibration
1st Reference point

Ultrasonic Sensor System
After the calibration process, still we need to convert ‘distance between sensor and current tape roll’
into ‘current tape left at the machine’. In order to do so, we at ADT developed a formula that convert
those 2 parameters.
Conversion Formula
Constants:
[]
[]
[]
Distance & [ ]
Variables:
Distance & [ ]
i
o
h Tape Roll Height mm
r Radius of Empty Tape Roll mm
r Radius of Current Tape Roll mm
C Between Sensor Empty Tape Roll mm
X Between Sensor Current Tape Roll mm
L Current Tape Left a





[ ],t the machine mm function of X

How is it look?
Ultrasonic Sensor
UV Tape and protecting film with Ultrasonic configuration (Side view illustration)

Software Configuration
Note: For full setup and activations please see the full 967 manual section 7.
Please do the followings before each new tape type installation.
1. To enter to the Tape Status Screen, at the main screen press
2. At the password screen, press ‘Enter’
3. Insert the password (256629) and press ‘Enter’ to confirm
Password Screen
Main Screen

4. At the setup screen press ‘F2’
5. At the Analog screen press ‘Enter’
Setup Screen
Analog Screen
Software Configuration

I. Show how much tape left in meters
II. Set threshold in meters for showing ‘Warning Screen’
III. Set initial tape length in meters
IV. Set tape thickness in millimeters (including UV tape protective foil –if there is one)
V. Move to frames counter screen
Software Configuration
I
II
III
IV
V
Tape Status Screen

Software Configuration
Note: To toggle between II-IV clauses, use the ‘Left’ and ‘Right’ buttons.
To insert numeric values press ‘Enter’ and use the numeric keypad, to confirm press ‘Enter’.
Numeric Keypad
6. At ‘Alarm Min (m)’ , set the threshold value. Under this value the ‘Warning Alert Screen’ will show before
each mounting. In order to disable the warning screen, insert ‘0’.
7. At ‘Init Length (m)’ , set the initial length of the tape.
8. At ‘Thickness (mm)’ , set the tape thickness. If UV tape then include the protective film.
9. Install an empty roll tape at the machine, and then press (‘Tape Left (m)’ will show 0).
10. Remove the empty roll tape, and install a new tape. (see ‘Tape loading’ section at the 967 full manual)
Left
Button
Right
Button
Up
Button
Down
Button

Software Configuration
Frames counter screen
Frames counter screen indicate the number of total frames mounted at machine since beginning

Tape Status factory calibration
Note: The tape status factory configuration, is made by ADT before the machine is sent to the customer.
Please do not change any of the following parameters.
1. To enter to the tape status factory screen, you need to press the ‘I’ + ‘0’ buttons at the Tape Status screen.
1. Put a lower reference tool at the machine and press ‘F1’ for 3 seconds until ‘Done!’ notice will show.
2. Put a higher reference tool at the machine and press ‘F2’, immediately ‘Done!’ notice will show.
3. Put an empty tape roll at tape stool , and press ‘+/-’
4. Press ‘Up’ button to return to the Tape Status screen, or ‘Esc’ button to return to the Analog screen.
I. Showing the reading of the sensor in pulses
II. Set the low value
III. Set the high value
IV. Set empty roller
Tape Status factory screen
I
II
III
IV

Tape Status factory calibration
Reference tool for distance calibration
Ultrasonic sensor
Reference tool above Ultrasonic sensor

Tape Status factory calibration
1. Put the reference tool for setting low value (try to see value around 3300), above the US sensor and press
‘F1’ for 3 seconds until ‘Done!’ notice will show. –try to set low value around 3300
2. Put the reference for setting high value (try to see value around 12000), above the US sensor and press ‘F2’,
immediately ‘Done!’ notice will show. –try to set low value around 12000
3. Put an empty tape roll at tape stool , and press ‘+/-’ to set empty tape roll reference
4. Press ‘Up’ button to return to the Tape Status screen, or ‘Esc’ button to return to the Analog screen.
Tape Status factory screen

Mounting Operation
Note: For the full mounting operation, please see ‘Mounting operation’ section, at the 967 full manual.
1. Press the ‘Load’ button at the main screen, the stage moves out to the load station.
If the tape left is under the alarm min threshold, then a warning screen will show with a steady red light.
2. To continue with the mounting operation press ‘Esc’ button. The loading screen will show.
Note: Unless the warning screen is disabled (see ‘Software Configuration’ 6th section) or replacing the tape
with a new one, the Warning screen will appear before each mounting operation.
Warning Screen Red light

Mounting Operation
Loading Screen
Tape bar(0%-100%)
Current tape left (%)
Tape % headline
Note: If the current tape left is under 5% of the initial length, then the ‘Tape % headline’ will blink.
3. To continue with the mounting operation, follow the ‘Mounting operation’ section, at the 967 full manual.