ADTRAN T400 Maintenance and service guide

1Section 61150087L1-5, Issue 161150.087L1-5A
Section 61150.087L1-5
Issue 1, August 1996
CLEI Code # DDMOJHD1 _ _
PRACTICES
T400 SINGLE ENVIRONMENTAL HOUSING
INSTALLATION/MAINTENANCE
C A U T I O N !
SUBJECT TO ELECTROSTATIC DAMAGE
OR DECREASE IN RELIABILITY.
HANDLING PRECAUTIONS REQUIRED.
2. INSTALLATION
The T400 Environmental Housing consists of a base,
cover, O-ring, mounting bolts for the base, mounting
bracket, lag screws and spacers for the mounting
bracket. See Figures 2, 3, 4 and 5.
The T400 Single Environmental
Housing is designed for above
ground only mounting. Never install
telephone wiring during a lightning
storm.
Install Mounting Bracket
1. Clearances between the T400 Environmental
Housingandadjacentstructuresmustbeobserved
Figure 1. T400 Single Environmental Housing
1. GENERAL
This practice provides installation and maintenance
information for the ADTRAN T400 Single
Environmental Housing, part number 1150087L1.
Figure 1 is a view of the T400 Single Environmental
Housing.
Features
ThebasicfeaturesoftheT400SingleEnvironmental
Housing, part number 1150087L1, include the
following:
• Houses one of the following circuit packs: FNID,
BRIDLE-R, HTU-R, HRE, or Total Reach
• SealstheT400circuitpacksfromtheenvironment
• Allowsseparate,unsealedaccesstothecustomer
and network wiring
• Mounts above ground to a pole or wall
• Compact T400 Environmental Housing - 9" High x
3 3/4" Deep x 85/8" Wide, 2.6 lb. with mounting
bracket
• Four replaceable gas-tube surge arrestors that
provide primary lighting protection
CUSTOMER ACCESS
NETWORK INTERFACE DEVICE
WARNING!
COVER TO BE
REMOVED BY TELEPHONE
COMPANY PERSONNEL
ONLY
CONTENTS
1. GENERAL............................................................... 1
2. INSTALLATION ...................................................... 1
3. REPLACEMENT PARTS ....................................... 4
4. MAINTENANCE ..................................................... 4
5. WARRANTY AND CUSTOMER SERVICE ........... 4
FIGURES
Figure 1. T400 Single Environmental Housing ............ 1
Figure 2. Clearances .................................................... 2
Figure 3. Mounting Holes ............................................. 2
Figure 4. Wiring Terminals ........................................... 2
Figure 5. T400 Environmental Housing Assembly....... 3
Figure 6. Surge Arrestors and the
Insertion/Extraction Tool ............................... 3
TABLES
Table A. Wiring ............................................................. 3

2 Section 61150087L1-5, Issue 1 61150.087L1-5A
for access during maintenance. Note clearances
requiredforremovingtheEnvironmentalHousing.
See Figure 2 for mounting clearances.
2. Placethemountingbracket3/4"spacersbetween
therearofthemountingbracketandthemounting
surface. The spacers are required to insure the
mountingbracketisnotwarpedduringinstallation
or use.
3. Insertthe1/4"x11/2"Hexhead lagscrewsthrough
the mounting holes of the mounting bracket and
spacers. Tighten securely with a 7/16" nut driver.
Figure 2. Clearances
9.0"
8.5"
6.0"
1.0" 1.0"
Install the T400 Environmental Housing
1. FastentheEnvironmentalHousingtothemounting
bracket using the two mounting bracket bolts.
2. Tighten the two bolts using a 7/16" nut driver to
25 in-lbs.
PowerModulesinthecentralofficeshouldbe
removed or de-energized prior to installation
and maintenance of the T400 Single
EnvironmentalHousing. AppropriateMethods
and Procedures should be followed to insure
personal safety.
Network Wiring
1. Remove the network cover on the base using a
7/16" nut driver.
2. Connectthewiringintheterminalblocksasshown
in Table A. The terminal block will accommodate
a #6 Spade Lug.
4 "
3/4 "
5 "
3/16
3/8
Mounting
Holes
Figure 3. Mounting Holes
3. Connect the ground cable to an appropriate
ground. (Surge arrestors work only when the
ground cable is connected.)
4. Replace the network cover on the base using a
7/16" nut driver. Tighten to 20 in-lbs.
Customer Wiring
1. Remove the customer cover on the base using a
flat-head screwdriver.
2. Connectthewiringintheterminalblocksasshown
in Table A. The terminal block will accommodate
a #6 Spade Lug. The terminal blocks are shown
in Figure 4.
3. Replace the customer cover on the base using a
flat-head screwdriver.
CUSTOMER ACCESS
NETWORK INTERFACE DEVICE
WARNING!
COVER TO BE
REMOVED BY TELEPHONE
COMPANY PERSONNEL
ONLY
5 15 49 55 NC 7 13 41 47 11
Remove the Environmental Housing Cover
1. Wipe any debris from the cover and base.
2. Remove the two housing cover bolts using a 7/16"
nut driver.
Figure 4. Wiring Terminals

3Section 61150087L1-5, Issue 161150.087L1-5A
Table A. Wiring
HDSL HTU-R
To Customer
Network Loop 1
GND
Network Loop 2
From Customer
ISDN BRIDLE-R
Customer
Network Loop 1
GND
Network Loop 2
NC
ISDN TR-R
NC
NC
GND
Network
Customer NT1
Pins
5, 15
7,13
11
41, 47
49,55
HDSL HRE
Customer Loop 1
Network Loop 1
GND
Network Loop 2
Customer Loop 2
HDSL FNID
To Customer
Network
GND
NC
From Customer
3. Remove the cover from the housing base.
Handle the circuit packs only by the front
panelhandle. Take care toavoid the sharp
exposedpinsonthefrontandback sides of
the circuit packs during installation and
maintenance.
Insert the circuit pack (aligning the goldfingers on the
circuitpackwiththeconnectorinsidetheenvironmental
housing) in the wired slot.
Place the Cover on the Base
1. Verify that the cover assembly O-ring is properly
placed around the cover and is free of debris
before replacing the cover.
Figure 5. T400 Environmental Housing
Assembly
2. Place the cover on the base.
3. Tighten the two bolts using a 7/16" nut driver to 20
in-lbs.
To Replace Surge Arrestors
1. Unseattheappropriatepoweringmodules(located
in the central office) before replacing surge
arrestors inside the T400 single environmental
housing. Thisremovespower from the wires and
pins.
2. After cleaning debris from the cover and base,
remove the environmental housing cover.
3. Remove the circuit pack.
4. Using the insertion/extraction tool, grasp and
remove a surge arrestor (see Figure 6).
Figure 6. Surge Arrestors and the Insertion/
Extraction Tool
5. Place a replacement surge arrestor in the same
position.
6. Replace the remaining surge arrestors in the
same manner.
7. Reseatthepoweringmodulesatthecentraloffice.
Rptr. Case Cover
O-ring
Rptr. Base
Mounting Case Bolts
CUSTOMER ACCESS
NETWORK INTERFACE DEVICE
WARNING!
COVER TO BE
REMOVED BY TELEPHONE
COMPANY PERSONNEL
ONLY
Bracket Mounting Bolts

4 Section 61150087L1-5, Issue 1 61150.087L1-5A
3. REPLACEMENT PARTS
The environmental housing contains surge arrestors
and an O-ring which can be ordered for replacement
as follows:
Part number: 1150083L1 4 surge arrestors and the
insertion/extraction tool
Part number: 3273.010 O ring
4. MAINTENANCE
The T400 Single Environmental Housing requires no
routine maintenance to function properly.
Electrical shock can occur if surge
arrestor replacement is attempted
before removing the powering
modules.
In cases where lightning is the suspected cause of
circuit pack failure, ADTRAN recommends replacing
all surge arrestors within the environmental housing.
Thesurgearrestorsarefieldreplaceableasdetailedin
section 2.
ThecoverassemblyO-ringshouldbereplacedifentry
isgainedandtheO-ringhas been in place for 90 days
or longer.
5. WARRANTY AND CUSTOMER SERVICE
ADTRAN will replace or repair this product within ten
yearsfromthedateofshipment,iftheproductdoesnot
meet its published specifications or if it fails while in
service. For detailed warranty, repair, and return
information,refertotheADTRANEquipment Warranty
and Return Policy and Procedure.
Return Material Authorization (RMA) is required prior
to returning equipment to ADTRAN. ADTRAN does
not recommend that repairs be performed in the field.
For service, RMA requests, or further information,
contact one of the following numbers:
ADTRAN Customer Service:
Applications Engineering [phone]
(pre-sales support and inquiries)
Technical Support [phone]
(post-sales; have unit serial number available)
Sales [phone]
RMA (Repair Service) [phone]
Repair and Return Address:
ADTRAN, Inc.
Customer Service Department
901 Explorer Boulevard
Huntsville, Alabama 35806-2807
8. Perform a circuit test to verify proper circuit
operation.
9. Replace the cover assembly O-ring if it has not
been replaced within the last 90 days.
10. Reattach the cover on the base.