Advanced Energy Excelsys CS Series User manual

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
PLEASE READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE
INSTALLATION OR USE OF THIS PRODUCT. KEEP IT IN A SAFE
PLACE FOR FUTURE REFERENCE. FOLLOW ALL WARNINGS AND
INSTRUCTIONS MARKED ON THE PRODUCT.
HIGH VOLTAGE WARNING!
Dangerous voltages are present within
these power supplies. These products
should only be worked on by qualified
personnel.
Instruction Manual
CS10M-24 (Medical) 24V/41.67A 1000W
CS10S-24 (Standard) 24V/41.67A 1000W
CS10M-48 (Medical) 48V/20.83A 1000W
CS10S-48 (Standard) 48V/20.83A 1000W
CS Series products are designed for use within other equipment or enclosures,
which restricts access to AUTHORISED COMPETENT PERSONNEL ONLY. This
equipment is only intended for use in a restricted access area. The unit covers are
designed only to protect skilled personnel from hazards. They must not be used as
part of the external covers of any equipment where they may be accessible to
operators, since, under full load conditions, part or parts of the unit may reach
temperatures in excess of those considered safe for operator access. This
equipment is not suitable for use in locations where children are likely to be present.
The CS series power supply should be supplied only by a power source of the type indicated on its label. The unit should only be used with suitably
rated cables and appropriate IEC320 type connector where applicable, sourced by the end user, and in accordance with the requirements of Table 3B
of IEC60950-1 (latest edition) & Table G.5 of EN62368 (latest edition) If in doubt, contact Excelsys Applications Department for assistance. Double pole
/ neutral fusing is used. If the installation is not completely disconnected from power, parts may remain live even if one of the two main fuses has blown.
When securing the product, do not use screws which infringe the maximum penetration depth of 2mm for Base mounting and 2mm for Side mounting.
Customer fixings are provided on the base and side of the chassis. Maintain a 50mm minimum clearance all around the power supply to allow for
adequate natural convection cooling to take place.
PARTS OF THE UNIT WILL BECOME HOT DURING OPERATION; ALLOW TIME TO COOL BEFORE HANDLING.
AFTER DISCONNECTING THE AC SOURCE, ALLOW 4 MINUTES BEFORE DISASSEMBLY TO ALLOW CAPACITORS WITHIN THE UNIT TO
DISCHARGE.
INPUT SPECIFICATIONS
Input Voltage Range: 100 to 240Volts AC
Input Frequency: 50-60Hz
Earth Leakage Current: 300µA - Standard Options
150µA - Low Leakage Options
INPUT FUSING
WARNING!
There are no serviceable parts in this product - Return to Excelsys for repair.
Model
Reference
Fuse
Rating
Type
Voltage
Size
CS10M/S-24
FS1
10A
T
500VAC/400VDC
5.0 x 20mm
FS2
10A
T
500VAC/400VDC
5.0 x 20mm
CS10M/S-48
FS1
10A
T
500VAC/400VDC
5.0 x 20mm
FS2
10A
T
500VAC/400VDC
5.0 x 20mm
OUTPUT SPECIFICATIONS
See Output table below, with more detail in Designers’ Manual. Each Model may be adjusted over the
full voltage range shown in the table subject to not exceeding the maximum rated Voltage and Power
shown in the table(1).
Model
Vmin (V)
Vnom (V)
Vmax (V)
Imax (A)
Power (W)
CS10M/S-24
22
24
28
41.67
1000
CS10M/S-48
44
48
56
20.83
1000
Model –Auxiliary Output
Vnom (V)
Imax (A)
Power (W)
CS10M/S-24 & 48
5
4.8
24
CS10M/S-24 & 48
12
2.0
24
SAFETY
The CS models when correctly installed in a limited access environment are designed to comply with
the following requirements:
CS10S: IEC62368-1
CS10M: ANSI/AAMI ES60601-1, CSA 22.2-60601-1, IEC60601-1 and EN60601-1
For current approval status, please contact Excelsys Sales. Equipment manufacturers must protect
service personnel against inadvertent contact with the output terminals.
The user should connect to the screw barrier terminal input connector version using wiring terminated
with grip sleeve insulated, fork/spade tongue terminals for stud Size 6 (M3.5).
For supply connections, use wiring materials suitable for at least 105°C
The power supply FG (Functional Ground) terminal of Terminal Block is connected to printed wiring
board trace directly; the Limited Short-Circuit Test in CSA C22.2 No. 0.4, Bonding of Electrical
Equipment not conducted due to building-in type component. The evaluation shall be considered in
end-product.
WARNING: Do not modify this equipment without authorization of the manufacturer
ENVIRONMENTAL PARAMETERS
The products are designed for the following parameters:
• Pollution Degree 2
• Installation Category 2
• Class I - Equipment achieves electric shock protection through basic insulation and protective earth
grounding.
• For use as part of another piece of equipment such that unit is accessible to service engineers only
ENVIRONMENTAL PARAMETERS (Continued)
Environmental Conditions for Normal Operations
• Altitude: -155 metres to +5000 metres from sea level
• Relative Humidity: 5% to 95% non-condensing
• Temperature Range: -25°C to +85°C
• Derate output power at 1.67% per °C above 40°C and up to 85°C
(NOTE: IEC input terminal option limits maximum operating temperature to 50°C)
• Derating of 15% across all line voltages applies when lid is used on product.
Environmental Conditions for Transport & Storage
• Altitude: -155 metres to +15200 metres from sea level
• Relative Humidity: 5% to 95% non-condensing
• Temperature Range: -40°C to +85°C
APPROVAL LIMITATIONS
Use in North America
When this product is used on 180 to 253 Volts AC mains with dual Fuse, no neutral, connect one
live wire to L (live) terminal and the other live wire to N (neutral) terminal on the input connector.
The attachment plug shall be rated to a current not less than 125% of the rated current of the
equipment.
LEVELS OF INSULATION
Subject to the limitations above
Dielectric strength testing is carried out as follows:
• Primary mains circuits to chassis: 1500V AC
• Primary mains circuits to secondary: 4.8KV AC or 6788VDC.
• Secondary to chassis: 1850V AC.
EARTH TERMINAL IMPORTANT
The protective earth must be considered in the end system. The input terminal block guarantees
Functional Ground (FG)only on pin 2, the protective earth only provided by connecting directly to
chassis. The power supply is only a component of the system and therefore must not be relied
upon to provide protective earth for the end application. The IEC inlet input provides a protective
earth connection. For further information, please contact Excelsys Technologies.
HEALTH AND SAFETY AT WORK ACT (UK ONLY)
To protect service personnel and users and to comply with section 6 of the Health and Safety
Acts, a clearly visible label should be fitted warning that surfaces of these units may be hot and
must not be touched when the units are in operation.
RECEIPT AND UNPACKING
On receipt a unit should be unpacked carefully and checked for transit damage. If the unit is
damaged, do not apply power or install the unit. SEEK SPECIALIST ADVICE!
WARRANTY
Warranty conditions are contained in our standard terms and conditions. Contact your authorised
outlet for repair.
CS Base
Models
Excelsys Technologies Limited,
27 Eastgate Drive,
Eastgate Business Park,
Little Island, Cork, Ireland

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
Input Connector (J2 or J11):
Barrier Terminal Block (J2):
TE/Tyco: 2-1437667-5;
Dinkle: DT-31-B01W-03
IEC Input Option (J11):
Schurter GSP2.9103.13;
Rong Feng 701W-G40111
Output Connector (J4 & J5):
Barrier Terminal Block (J4 & J5),
TE/Tyco 2-1437667-5;
Dinkle: DT-31-B01W-03
Output Signal Connector (J13):
Molex: 87831-1620
Auxiliary Output Connector (J12):
Lite-Trap™
Molex: 104188-0210

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
Input/Output/Signal
Connector Details
Pin
Input
(J2 or J11)
Output
Vout
(J4)
Output
Vout
GND
(J5)
Signal
(J13)
Droop
Connector
(J14)
PMBus/Aux
Voltage
Setting
(J17)
Aux
Output
Connector
(J12)
1
N
+Vo
-Vo
PARALLEL_SYNC
Enabled
when
Jumper
Fitted
EN POL
-Vo
2
E (FG)
+Vo
-Vo
EN
GND
+Vo
3
L
+Vo
-Vo
PG
ADDR0
4
GND
GND
5
SCL
ADDR1
6
AC OK
GND
7
OTP
ADDR2
8
GND
GND
9
VTRIM
ADDR3
10
GND
GND
11
SDA
Aux Setting
12
NU
GND
13
ITRIM
14
GND
15
SENSE +
16
SENSE -
Set Droop (J14):
2 Pin Header,
Harwin: M22-2510205;
Cvilux: CH11022VA00-NH
Shorting Jumper:-
Harwin: M22-1900005
PM Bus/Aux Voltage Setting (Pin11 & 12) J17):
12 Pin Header,
Harwin: M22-252060;
Molex: 87758-1216
Shorting Jumper for pins 11 & 12:-
Harwin: M22-1900005

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
CS10 –BARRIER CONNECTOR
LID FITTED
MECHANICAL
SPECIFICATIONS
Mounting Holes:
4 x M4 threaded PEMs on Base. Max Screw
Penetration is 2mm from Base.
2 x M3 threaded PEMs on Each Side. Max Screw
Penetration is 2mm from Side.

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
CS10 –BARRIER CONNECTOR
NO LID FITTED
MECHANICAL
SPECIFICATIONS
Mounting Holes:
4 x M4 threaded PEMs on Base. Max Screw
Penetration is 2mm from Base.
2 x M3 threaded PEMs on Each Side. Max Screw
Penetration is 2mm from Side.

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
Mounting Holes:
4 x M4 threaded PEMs on Base. Max Screw
Penetration is 2mm from Base.
2 x M3 threaded PEMs on Each Side. Max Screw
Penetration is 2mm from Side.
CS10 –IEC CONNECTOR
NO LID FITTED
MECHANICAL
SPECIFICATIONS

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
CS10 –IEC CONNECTOR
LID FITTED
MECHANICAL
SPECIFICATIONS
Mounting Holes:
4 x M4 threaded PEMs on Base. Max Screw
Penetration is 2mm from Base.
2 x M3 threaded PEMs on Each Side. Max Screw
Penetration is 2mm from Side.

Doc. No: 40124r00 CS10 Instruction Manual Excelsys Technologies Ltd
CS Model Label Contains:
Input Freq,
Input Voltage,
Fuse Rating,
Max Power Rating,
Serial Number,
Maximum Line Current under rated conditions.
Warning Symbol (Danger High Voltage)
Warning Symbol (Caution Hot Surface)
Model Configuration as defined by the diagram below this text.
Notes:
1. Contact sales.sup[email protected] for details including MOQs on alternative preset output voltages.
2. A French translation of this Instruction Manual is also available; document number 40125. Contact sales.suppor[email protected] for a copy of this.
Part Numbering System