AEG Powertools AGN5000DEB User manual

Original Instructions
AGN5000DEB
DIESEL PORTABLE GENERATOR

Fig. 1
Fig. 2
Fig. 4
recoil starter
grip
oil cap / Dipstick
FUel cap
FUel leVel
gaUge
oil
Drainage bolt
FUel tank
recoil starter
grip
oil cap/
Dipstick
oil Fill hole
FUel leVel gaUge
FUel tank
FUel cap
Fig. 3
FUel cap

Fig. 6Fig. 5
Fig. 8
ignition keY
alternator
enD coVer
air Filter
coVer
Filter elements
air Filter coVer
FUel cock
air Filter
Fig. 7

ON
OFF
Fig. 9
Fig. 10
ON
OFF
ON
OFF
FUel
line FUel
cock
petcock
FUel
cock
o-ring
Filter
seDiment
cUp

1
English
INTRODUCTION
This product has many features for making its use more pleasant
and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product, making it
easy to maintain and operate.
DANGER
 
To avoid the risk of shock or electrocution, the
generator must be properly grounded. The nut
and ground terminal on the frame must always be
used to connect the generator to a suitable ground
source. The ground path should be made with #8
size wire. Connect the terminal of the ground wire
between the lock washer and the nut, and tighten
the nut fully. Connect the other end of the wire
securely to a suitable ground source.
If a steel or iron rod is used, it should be at least
1.59cm diameter, and if a nonferrous rod is used,
it should be at least 1.27cm diameter and be listed
as material for grounding. Drive the rod or pipe to a
depth of 2.4m. If a rock bottom is encountered less
than 1.2m. down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this
generator must be properly grounded by use of a
third wire or be “Double Insulated.”
IMPORTANT SAFETY INSTRUCTIONS
WARNING:
    Failure
to follow all instructions listed below may result
in electrocution, fire, and/or carbon monoxide
poisoning, which will cause death or serious injury.
WARNING:
National Electric Code requires generator to be
grounded to an approved earth ground. Before
using the ground terminal, consult a qualified
electrician, electrical inspector, or local agency
having jurisdiction for local codes or ordinances that
apply to the intended use of the generator.

This manual contains important instructions that should be
followed during installation and maintenance of the generator
and batteries.
nDo not allow children or untrained individuals to use this
unit.
nNever start or run the engine inside a closed or partially
enclosed area. Breathing exhaust fumes will kill you.
nWear eye protection as well as hearing protection when
operating this equipment.
nKeep all bystanders, children, and pets at least 3 metres
away.
nWear sturdy and dry shoes or boots. Do not operate while
barefoot.
nDo not operate generator when you are tired or under the
inuence of drugs, alcohol, or medication.
nKeep all parts of your body away from any moving parts
and all hot surfaces of the unit.
nProduct users in some states, must comply with re
prevention regulations. This product is not equipped with
a spark arrestor. Check with the federal, areas, or local
authorities in your area before use.
nDo not touch bare wire or receptacles.
nDo not use generator with electrical cords which are worn,
frayed, bare, or otherwise damaged.
nBefore storing, allow the engine to cool.
nDo not operate generator in rain, snow, or wet weather.
nEmpty fuel tank, close fuel valve, and restrain the unit from
moving before transporting in a vehicle.
nAllow engine to cool for ve minutes before refueling.
nTo reduce the risk of re and burn injury, handle fuel with
care. It is highly ammable.
nDo not smoke while handling fuel.
nStore fuel in a container approved for diesel.
nPosition the unit on level ground, stop engine, and allow
to cool before refueling.
nLoosen fuel cap slowly to release pressure and to keep
fuel from escaping around the cap.
nTighten the fuel cap securely after refueling.
nWipe spilled fuel from the unit.
nNever attempt to burn off spilled fuel under any
circumstances.
nUse only authorised replacement parts and accessories
and follow instructions in the Maintenance section of this
manual. Use of unauthorised parts or failure to follow
Maintenance instructions may create a risk of shock or
injury.
nMaintain the unit per maintenance instructions in this
Operator’s Manual.
nInspect the unit before each use for loose fasteners, fuel
leaks, etc. Replace damaged parts.
IMPORTANT SAFETY INSTRUCTIONS
nGenerators vibrate in normal use. During and after the use
of the generator, inspect the generator as well as extension
cords and power supply cords connected to it for damage
resulting from vibration. Have damaged items repaired or
replaced as necessary. Do not use plugs or cords that show
signs of damage such as broken or cracked insulation or
damaged blades.

2
English
SPECIFIC SAFETY RULES
WARNING:
When this generator is used to supply a building
wiring system: generator must be installed by
a qualified electrician and connected to a
transfer switch as a separately derived system in
accordancewithNFPA70,NationalElectricalCode.
Thegeneratorshallbeconnectedthroughatransfer
switch that switches all conductors other than the
equipment grounding conductor. Failure to isolate
thegeneratorfrompowerutilitycan result in death
orinjurytoelectricutilityworkers.
nExhaust contains poisonous carbon monoxide, a
colorless, odorless diesel. Breathing exhaust can cause
loss of consciousness and can lead to death. If running
in a confined or partially-enclosed area, the air may
contain a dangerous amount of carbon monoxide. To
keep exhaust fumes from building up, always provide
adequate ventilation.
nAlways use a battery-powered carbon monoxide
detector when running the generator. If you begin to feel
sick, dizzy, or weak while using the generator, shut it off
and get to fresh air immediately. See a doctor. You may
have carbon monoxide poisoning.
nPlace the generator on a flat, stable surface with a slope
of no more than 4°.
nOperate in a well-ventilated, well-lit area isolated from
working areas to avoid noise interference.
nOperating the generator in wet conditions could result in
electrocution. Keep the unit dry.
nKeep the generator a minimum of 1 metre away from all
types of combustible material.
nDo not operate generator near hazardous material.
nDo not operate generator at a diesel filling station.
nDo not touch the muffler or cylinder during or
immediately after use; they are HOT and will cause burn
injury.
nDo not connect to a building’s electrical system unless a
transfer switch has been properly installed by a qualified
electrician.
nDo not allow the generator’s diesel tank to overflow
when filling. Fill to 25mm below the top neck of the
diesel tank to allow for fuel expansion. Check the
ventilation hole inside the fuel tank cap for debris. Do not
block the vent.
nDo not smoke when filling the generator with diesel.
nAllow the engine to remain in a shut-down condition for
at least five minutes before adding diesel or oil.
nDo not remove the oil dipstick or the fuel tank cap when
the engine is running.
nPay close attention to all safety labels located on the
generator.
nKeep children a minimum 3 metres away from the
generator at all times.
nThe unit operates best in temperatures between -5°C
and 40°C with a relative humidity of 90% or less.
nSpecific modifications for high-altitude performance
are needed if the generator will  be operated
at altitudes above 1,500 metres. Contact your nearest
RYOBI authorised service centre for more information
and to have these modifications performed.
nSave these instructions. Refer to them frequently and use
them to instruct others who may use this tool. If you loan
someone this tool, loan them these instructions also.

3
English
  
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
hrs Hours Time
gal Gallon Volume
qt Quart Volume
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s
Manual
To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Eye Protection Always wear safety goggles or safety glasses with side shields and, as
necessary, a full face shield when operating this product.
Safety Alert Precautions that involve your safety.
Electric Shock Failure to use in dry conditions and to observe safe practices can
result in electric shock.
Toxic Fumes
Running generator gives off carbon monoxide, an odorless, colorless,
poison diesel. Breathing carbon monoxide can cause nausea, fainting,
or death.
Fire/Explosion Fuel and its vapors are extremely ammable and explosive. Fire or
explosion can cause severe burns or death.
Hot Surface To reduce the risk of injury or damage, avoid contact with any hot
surface.
Lifting Hazard To reduce the risk of serious injury, avoid attempting to lift the
generator alone.
Ground Consult with local electrician to determine grounding requirements
before operation.
Electrocution Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Some of the following symbols may be used on this tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.

4
English

Servicing requires extreme care and knowledge and should be
performed only by a qualied service technician. For service,
contact your nearest AUTHORISED SERVICE CENTRE for
repair. When servicing, use only identical replacement parts.
WARNING:
 Observeallnormalsafetyprecautionsrelatedtoavoid
electricalshock.
DANGER:
 Toavoiddeathorseriouspersonalinjury,donotattempt
tooperatethisproductuntilyoureadthoroughlyand
understand completely the operator’s manual. If you
donotunderstandthewarningsandinstructionsinthe
operator’smanual,donotusethisproduct.Callyour
nearestauthorisedservicecentreforassistance.
WARNING:
 The operation of any products can result in foreign
objectsbeingthrownintoyoureyes,whichcanresult
in severe eye damage. Before beginning power tool
operation,alwayswearsafetygogglesorsafetyglasses
withsideshieldsand,whenneeded,afullfaceshield.
WerecommendWideVisionSafetyMaskforuseover
eyeglassesorstandardsafetyglasseswithsideshields.
Alwaysweareyeprotection.

The following signal words and meanings are intended to explain the levels of risk associated with this product.
  
 Indicates an imminently hazardous situation, which, if not avoided, will result in death
or serious injury.
 Indicates a potentially hazardous situation, which, if not avoided, could result in death
or serious injury.
 Indicates a potentially hazardous situation, which, if not avoided, may result in minor
or moderate injury.
 (Without Safety Alert Symbol) Indicates a situation that may result in property damage.


5
English

Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord.


 
     
2.5 575 305m 183m 114m 76m
5 1150 152m 91m 61m 38m
7.5 1725 107m 61m 38m 30m
10 2300 76m 46m 30m 15m
15 3450 46m 30m 20m
20 4600 53m 38m 22m
25 5750 46m 30m
30 6900 38m 20m
40 9200 27m

It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This
table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor fails to start or
reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check the requirements of
the tool or appliance being used compared to the rated output of the generator.
  
  
1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600 —
1 1100 2500 3300 —


6
English










Light Bulb − 75 Watt 75 75
Refrigerator/Freezer 700 2200
Sump Pump − 1/2 HP 1050 2200
Water Well Pump − 1/3 HP 1000 1500
Electric Water Heater 4000   0

Furnace Fan − 1/2 HP 800 2350
Window AC − 10,000 BTU 1200 1800
Space Heater 1800   0

Microwave Oven − 1000 Watt 1000   0
Coffee Maker 1000   0
Electric Stove − Single Element 2100   0
Toaster Oven 1200   0

VCR 100   0
CD/DVD Player 100   0
Stereo Receiver 450   0
Color Television − 27 in. 500   0

Security System 500   0
Curling Iron 1500   0
Garage Door Opener − 1/2 HP 875 2350
Hair Dryer − 1/2 HP 1250   0

Quartz Halogen Work Light 1000   0
Airless Sprayer − 1/3 HP 600 1200
Reciprocating Saw 960   0
Electric Drill − 1/2 HP 600 900
Circular Saw − 7-1/4 in. 1400 2300
Miter Saw − 10 in. 1800 1800
Planer/Jointer − 6 in. 1800 1800
Table Saw/Radial Arm Saw − 10 in. 2000 2000
Air Compressor − 1 HP 1600 4500
*Wattages listed are approximate. Check tool or appliance for actual wattage.
ELECTRICAL

Make sure the generator can supply enough continuous
(running) and surge (starting) watts for the items you will power
at the same time. Follow these simple steps.
1. Select the items you will power at the same time.
2. Total the continuous (running) watts of these items. This
is the amount of power the generator must produce to
keep the items running. See the wattage reference chart
at right.
3. Estimate how many surge (starting) watts you will need.
Surge wattage is the short burst of power needed to
start electric motor-driven tools or appliances such as a
circular saw or refrigerator. Because not all motors start
at the same time, total surge watts can be estimated by
adding only the item(s) with the highest additional surge
watts to the total rated watts from step 2.

Tool or Appliance Continuous
(Running) Watts
Surge
(Starting) Watts
CD Player 100 0
Space Heater 1800 0
Drill 500 0
Light (75 Watts) 75 75
2475 Total
Running Watts
75 Highest Surge
Watts
Total Continuous (Running) Watts 2475
Plus Highest Additional Surge Watts + 75
Equals Total Generator Output Required 2550

To prolong the life of the generator and attached devices, it
is important to take care when adding electrical loads to the
generator. There should be nothing connected to the generator
outlets before starting its engine. The correct and safe way to
manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine
as described later in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity as
previously described.
CAUTION: 
Do not overload the generator’s capacity. Exceeding the
generator’s wattage/amperage capacity can damage the
generatorand/orelectricaldevicesconnectedtoit.