AEG Powertools AGN5000DEB User manual
Original Instructions
AGN5000DEB
DIESEL PORTABLE GENERATOR
Fig. 1
Fig. 2
Fig. 4
recoil starter
grip
oil cap / Dipstick
FUel cap
FUel leVel
gaUge
oil
Drainage bolt
FUel tank
recoil starter
grip
oil cap/
Dipstick
oil Fill hole
FUel leVel gaUge
FUel tank
FUel cap
Fig. 3
FUel cap
Fig. 6Fig. 5
Fig. 8
ignition keY
alternator
enD coVer
air Filter
coVer
Filter elements
air Filter coVer
FUel cock
air Filter
Fig. 7
ON
OFF
Fig. 9
Fig. 10
ON
OFF
ON
OFF
FUel
line FUel
cock
petcock
FUel
cock
o-ring
Filter
seDiment
cUp
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English
INTRODUCTION
This product has many features for making its use more pleasant
and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product, making it
easy to maintain and operate.
DANGER
To avoid the risk of shock or electrocution, the
generator must be properly grounded. The nut
and ground terminal on the frame must always be
used to connect the generator to a suitable ground
source. The ground path should be made with #8
size wire. Connect the terminal of the ground wire
between the lock washer and the nut, and tighten
the nut fully. Connect the other end of the wire
securely to a suitable ground source.
If a steel or iron rod is used, it should be at least
1.59cm diameter, and if a nonferrous rod is used,
it should be at least 1.27cm diameter and be listed
as material for grounding. Drive the rod or pipe to a
depth of 2.4m. If a rock bottom is encountered less
than 1.2m. down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this
generator must be properly grounded by use of a
third wire or be “Double Insulated.”
IMPORTANT SAFETY INSTRUCTIONS
WARNING:
Failure
to follow all instructions listed below may result
in electrocution, fire, and/or carbon monoxide
poisoning, which will cause death or serious injury.
WARNING:
National Electric Code requires generator to be
grounded to an approved earth ground. Before
using the ground terminal, consult a qualified
electrician, electrical inspector, or local agency
having jurisdiction for local codes or ordinances that
apply to the intended use of the generator.
This manual contains important instructions that should be
followed during installation and maintenance of the generator
and batteries.
nDo not allow children or untrained individuals to use this
unit.
nNever start or run the engine inside a closed or partially
enclosed area. Breathing exhaust fumes will kill you.
nWear eye protection as well as hearing protection when
operating this equipment.
nKeep all bystanders, children, and pets at least 3 metres
away.
nWear sturdy and dry shoes or boots. Do not operate while
barefoot.
nDo not operate generator when you are tired or under the
inuence of drugs, alcohol, or medication.
nKeep all parts of your body away from any moving parts
and all hot surfaces of the unit.
nProduct users in some states, must comply with re
prevention regulations. This product is not equipped with
a spark arrestor. Check with the federal, areas, or local
authorities in your area before use.
nDo not touch bare wire or receptacles.
nDo not use generator with electrical cords which are worn,
frayed, bare, or otherwise damaged.
nBefore storing, allow the engine to cool.
nDo not operate generator in rain, snow, or wet weather.
nEmpty fuel tank, close fuel valve, and restrain the unit from
moving before transporting in a vehicle.
nAllow engine to cool for ve minutes before refueling.
nTo reduce the risk of re and burn injury, handle fuel with
care. It is highly ammable.
nDo not smoke while handling fuel.
nStore fuel in a container approved for diesel.
nPosition the unit on level ground, stop engine, and allow
to cool before refueling.
nLoosen fuel cap slowly to release pressure and to keep
fuel from escaping around the cap.
nTighten the fuel cap securely after refueling.
nWipe spilled fuel from the unit.
nNever attempt to burn off spilled fuel under any
circumstances.
nUse only authorised replacement parts and accessories
and follow instructions in the Maintenance section of this
manual. Use of unauthorised parts or failure to follow
Maintenance instructions may create a risk of shock or
injury.
nMaintain the unit per maintenance instructions in this
Operator’s Manual.
nInspect the unit before each use for loose fasteners, fuel
leaks, etc. Replace damaged parts.
IMPORTANT SAFETY INSTRUCTIONS
nGenerators vibrate in normal use. During and after the use
of the generator, inspect the generator as well as extension
cords and power supply cords connected to it for damage
resulting from vibration. Have damaged items repaired or
replaced as necessary. Do not use plugs or cords that show
signs of damage such as broken or cracked insulation or
damaged blades.
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SPECIFIC SAFETY RULES
WARNING:
When this generator is used to supply a building
wiring system: generator must be installed by
a qualified electrician and connected to a
transfer switch as a separately derived system in
accordancewithNFPA70,NationalElectricalCode.
Thegeneratorshallbeconnectedthroughatransfer
switch that switches all conductors other than the
equipment grounding conductor. Failure to isolate
thegeneratorfrompowerutilitycan result in death
orinjurytoelectricutilityworkers.
nExhaust contains poisonous carbon monoxide, a
colorless, odorless diesel. Breathing exhaust can cause
loss of consciousness and can lead to death. If running
in a confined or partially-enclosed area, the air may
contain a dangerous amount of carbon monoxide. To
keep exhaust fumes from building up, always provide
adequate ventilation.
nAlways use a battery-powered carbon monoxide
detector when running the generator. If you begin to feel
sick, dizzy, or weak while using the generator, shut it off
and get to fresh air immediately. See a doctor. You may
have carbon monoxide poisoning.
nPlace the generator on a flat, stable surface with a slope
of no more than 4°.
nOperate in a well-ventilated, well-lit area isolated from
working areas to avoid noise interference.
nOperating the generator in wet conditions could result in
electrocution. Keep the unit dry.
nKeep the generator a minimum of 1 metre away from all
types of combustible material.
nDo not operate generator near hazardous material.
nDo not operate generator at a diesel filling station.
nDo not touch the muffler or cylinder during or
immediately after use; they are HOT and will cause burn
injury.
nDo not connect to a building’s electrical system unless a
transfer switch has been properly installed by a qualified
electrician.
nDo not allow the generator’s diesel tank to overflow
when filling. Fill to 25mm below the top neck of the
diesel tank to allow for fuel expansion. Check the
ventilation hole inside the fuel tank cap for debris. Do not
block the vent.
nDo not smoke when filling the generator with diesel.
nAllow the engine to remain in a shut-down condition for
at least five minutes before adding diesel or oil.
nDo not remove the oil dipstick or the fuel tank cap when
the engine is running.
nPay close attention to all safety labels located on the
generator.
nKeep children a minimum 3 metres away from the
generator at all times.
nThe unit operates best in temperatures between -5°C
and 40°C with a relative humidity of 90% or less.
nSpecific modifications for high-altitude performance
are needed if the generator will be operated
at altitudes above 1,500 metres. Contact your nearest
RYOBI authorised service centre for more information
and to have these modifications performed.
nSave these instructions. Refer to them frequently and use
them to instruct others who may use this tool. If you loan
someone this tool, loan them these instructions also.
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V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
hrs Hours Time
gal Gallon Volume
qt Quart Volume
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s
Manual
To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Eye Protection Always wear safety goggles or safety glasses with side shields and, as
necessary, a full face shield when operating this product.
Safety Alert Precautions that involve your safety.
Electric Shock Failure to use in dry conditions and to observe safe practices can
result in electric shock.
Toxic Fumes
Running generator gives off carbon monoxide, an odorless, colorless,
poison diesel. Breathing carbon monoxide can cause nausea, fainting,
or death.
Fire/Explosion Fuel and its vapors are extremely ammable and explosive. Fire or
explosion can cause severe burns or death.
Hot Surface To reduce the risk of injury or damage, avoid contact with any hot
surface.
Lifting Hazard To reduce the risk of serious injury, avoid attempting to lift the
generator alone.
Ground Consult with local electrician to determine grounding requirements
before operation.
Electrocution Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Some of the following symbols may be used on this tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
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English
Servicing requires extreme care and knowledge and should be
performed only by a qualied service technician. For service,
contact your nearest AUTHORISED SERVICE CENTRE for
repair. When servicing, use only identical replacement parts.
WARNING:
Observeallnormalsafetyprecautionsrelatedtoavoid
electricalshock.
DANGER:
Toavoiddeathorseriouspersonalinjury,donotattempt
tooperatethisproductuntilyoureadthoroughlyand
understand completely the operator’s manual. If you
donotunderstandthewarningsandinstructionsinthe
operator’smanual,donotusethisproduct.Callyour
nearestauthorisedservicecentreforassistance.
WARNING:
The operation of any products can result in foreign
objectsbeingthrownintoyoureyes,whichcanresult
in severe eye damage. Before beginning power tool
operation,alwayswearsafetygogglesorsafetyglasses
withsideshieldsand,whenneeded,afullfaceshield.
WerecommendWideVisionSafetyMaskforuseover
eyeglassesorstandardsafetyglasseswithsideshields.
Alwaysweareyeprotection.
The following signal words and meanings are intended to explain the levels of risk associated with this product.
Indicates an imminently hazardous situation, which, if not avoided, will result in death
or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death
or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor
or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.
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Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord.
2.5 575 305m 183m 114m 76m
5 1150 152m 91m 61m 38m
7.5 1725 107m 61m 38m 30m
10 2300 76m 46m 30m 15m
15 3450 46m 30m 20m
20 4600 53m 38m 22m
25 5750 46m 30m
30 6900 38m 20m
40 9200 27m
It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This
table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor fails to start or
reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check the requirements of
the tool or appliance being used compared to the rated output of the generator.
1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600 —
1 1100 2500 3300 —
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Light Bulb − 75 Watt 75 75
Refrigerator/Freezer 700 2200
Sump Pump − 1/2 HP 1050 2200
Water Well Pump − 1/3 HP 1000 1500
Electric Water Heater 4000 0
Furnace Fan − 1/2 HP 800 2350
Window AC − 10,000 BTU 1200 1800
Space Heater 1800 0
Microwave Oven − 1000 Watt 1000 0
Coffee Maker 1000 0
Electric Stove − Single Element 2100 0
Toaster Oven 1200 0
VCR 100 0
CD/DVD Player 100 0
Stereo Receiver 450 0
Color Television − 27 in. 500 0
Security System 500 0
Curling Iron 1500 0
Garage Door Opener − 1/2 HP 875 2350
Hair Dryer − 1/2 HP 1250 0
Quartz Halogen Work Light 1000 0
Airless Sprayer − 1/3 HP 600 1200
Reciprocating Saw 960 0
Electric Drill − 1/2 HP 600 900
Circular Saw − 7-1/4 in. 1400 2300
Miter Saw − 10 in. 1800 1800
Planer/Jointer − 6 in. 1800 1800
Table Saw/Radial Arm Saw − 10 in. 2000 2000
Air Compressor − 1 HP 1600 4500
*Wattages listed are approximate. Check tool or appliance for actual wattage.
ELECTRICAL
Make sure the generator can supply enough continuous
(running) and surge (starting) watts for the items you will power
at the same time. Follow these simple steps.
1. Select the items you will power at the same time.
2. Total the continuous (running) watts of these items. This
is the amount of power the generator must produce to
keep the items running. See the wattage reference chart
at right.
3. Estimate how many surge (starting) watts you will need.
Surge wattage is the short burst of power needed to
start electric motor-driven tools or appliances such as a
circular saw or refrigerator. Because not all motors start
at the same time, total surge watts can be estimated by
adding only the item(s) with the highest additional surge
watts to the total rated watts from step 2.
Tool or Appliance Continuous
(Running) Watts
Surge
(Starting) Watts
CD Player 100 0
Space Heater 1800 0
Drill 500 0
Light (75 Watts) 75 75
2475 Total
Running Watts
75 Highest Surge
Watts
Total Continuous (Running) Watts 2475
Plus Highest Additional Surge Watts + 75
Equals Total Generator Output Required 2550
To prolong the life of the generator and attached devices, it
is important to take care when adding electrical loads to the
generator. There should be nothing connected to the generator
outlets before starting its engine. The correct and safe way to
manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine
as described later in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity as
previously described.
CAUTION:
Do not overload the generator’s capacity. Exceeding the
generator’s wattage/amperage capacity can damage the
generatorand/orelectricaldevicesconnectedtoit.
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FEATURES
Model AGN5000DEB
AC Output
AC Frequency (Hz) 50
AC Output voltage (V) 230
Rated AC Output (W) 4,500
Rated Current (A) 19.6
Circuit Breaker (A) 20
Power Factor 1.0
Engine
Engine Number UD186
Engine Type Single-Cylinder; 4-storke;
Air-cooled; Diesel
Displacement (cc) 418
Starting System DC Start
Fuel Type Diesel
Eubrication oil SAE 10W/30
Run Time
Fuel Tank Capacity (l) 11.5
Max. Output (hp) 10.0
Max Output (rpm) 3,600
Full Load (h) 6.5
Half Load (h) 11.0
Approvals
CE YES
Euro Emission YES
4m Noise Level LpA dB (A) 76
4m Noise Level LwA dB (A) 96
7m Noise Level LpA dB (A) 71
7m Noise Level LwA dB (A) 91
The circuit breaker is provided to protect the generator against
electrical overload and can be used to turn the generator’s
electrical power on or off.
The air lter helps to limit the amount of dirt and dust drawn
into the unit during operation.
The decompression lever is used when starting the engine.
The engine speed lever is used in combination with the recoil
starter grip to start the generator. It is also used to turn the
generator off.
Consult the fuel level gauge to determine the amount of fuel
remaining in the generator.
The fuel tank capacity is 11.5L for diesel generator.
The ow of fuel through the generator is controlled by the
position of the fuel valve.
The ground terminal is used to assist in properly grounding
the generator to help protect against electrical shock. Consult
with a local electrician for grounding requirements in your area.
When changing the engine oil, the oil drainage bolt is loosened
to allow old engine oil to be drained.
Remove the oil ll cap to check and add oil to the generator
when necessary.
Your generator has the following single phase, 50 Hz outlets:
one 230 Volt AC, 16 Amp receptacle. These can be used for
operating appropriate appliances, electrical lighting, tools,
and motor loads.
The recoil starter grip is used (along with the engine speed
lever) to start the generator’s engine.
See Figure 2.
The safe use of this product requires an understanding of the
information on the product and in this operator’s manual as well
as a knowledge of the project you are attempting. Before use
of this product, familiarise yourself with all operating features
and safety rules.
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Your generator has the following single phase, 50 Hz outlets:
two 230 Volt AC, 16 Amp receptacle. These can be used for
operating appropriate appliances, electrical lighting, tools,
and motor loads.
The recoil starter grip is used (along with the engine speed
lever) to start the generator’s engine.
The DC terminals may ONLY be used for charging 12 volt
automotive type batteries.
The terminals are colored red to identify the positive (+)terminal
and black to identify the negative (-) terminal. The battery must
be connected to the generator DC terminals with the proper
polarity (battery positive to generator red terminal and battery
negative to the generator black terminal).
The DC circuit protector automatically shuts off the DC
battery charging circuit when the DC charging circuit is
overloaded, when there is a problem with the battery, or
when the connections between the battery and the generator
are improper.
12V, 20AH battery is used for electric starting.
ASSEMBLY
This product has been shipped completely assembled.
n Remove one end of the box and carefully slide out the
generator and any accessories.
The generator is heavy. If you must lift the unit
out of the box, get another person to help you and lift with
your legs, not your back.
n Inspect the unit carefully to make sure no damage occurred
during shipping.
n Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product.
n If any parts are damaged or missing, please contact your
nearest authorised service centre for assistance.
Generator Supply kit
Operator’s Manual
WARNING:
Ifanypartsaredamagedormissingdonotoperate
thisproductuntilthepartsarereplaced.Failureto
heed this warning could result in serious personal
injury.
WARNING:
Do not attempt to modify this tool or create
accessories not recommended for use with this
tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading
topossibleseriouspersonalinjury.
OPERATION
DANGER:
Carbon Monoxide.UsingageneratorindoorsWILL
KILLYOUINMINUTES.
Generatorexhaustcontainshighlevelsofcarbonmonoxide
(CO),apoisonousdieselyoucannotseeorsmell.Ifyoucan
smellthegeneratorexhaust,youarebreathingCO.Buteven
ifyoucannotsmelltheexhaust,youcouldbebreathingCO.
nNever use a generator inside homes, garages,
crawlspaces, or other partly enclosed areas. Deadly
levelsofcarbonmonoxidecanbuildupintheseareas.
Using a fan or opening windows and doors does NOT
supplyenoughfreshair.
nONLYuseageneratoroutdoorsandfarawayfromopen
windows,doors,andvents.Theseopeningscanpullin
generatorexhaust.
Evenwhenyouuseageneratorcorrectly,COmayleakinto
thehome.ALWAYSuseabattery-poweredorbattery-backup
COalarminthehome.
Ifyoustarttofeelsick,dizzy,orweakafterthegeneratorhas
beenrunning,movetofreshairRIGHTAWAY.Seeadoctor.
Youcouldhavecarbonmonoxidepoisoning.
DANGER:
Failure to properly ground generator can result
in electrocution, especially if the generator is
equipped with a wheel kit. Generators have to be
properly grounded to an approved earth ground.
Callanelectricianforlocalgroundingrequirements.
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OPERATION
WARNING:
Do not allow familiarity with tools to make you
careless. Remember that a careless fraction of a
secondissufficienttoinflictseriousinjury.
WARNING:
Do not use any attachments or accessories not
recommendedbythemanufacturerofthisproduct.
The use of attachments or accessories not
recommendedcanresultinseriouspersonalinjury.
This generator is designed to supply electrical power for
operating compatible electrical lighting, appliances, tools,
andmotorloads.
Position the generator on a at surface before checking uid
levels or adding uid.
CAUTION:
Attempting to start the engine before it has been
properly filled with oil will result in equipment
failure.
See Figure 3.
Engine oil has a major influence on engine performance
and service life. For general, all-temperature use, SAE
10W-40 is recommended. Always use a 4-stroke motor
oilthatmeetsor exceedsthe requirementsfor APIservice
classificationSJ.
n Unscrewtheoilcap/dipstickandremove.
n Wipe dipstick clean and re-seat in hole; do not
re-thread.
n Remove dipstick again and check oil level. Oil level
shouldfallwithinthehatchedareaonthedipstick.
n Iflevelislow,addengineoiluntilthefluidlevelrisesto
theupperportionofthehatchedareaonthedipstick.
n Replaceandsecuretheoilcap/dipstick.
See Figure 4.
n Check the fuel level gauge. If fuel is needed, continue
withthenextstep.
n Removethefuelcap.
n Fill the fuel tank to 25 mm. below the top of the fuel
neck.
n Replaceandsecurethefuelcap.
Always use 0# diesel. Never use old,stale, or
contaminateddiesel,anddonotuseanoil/dieselmixture.
Donotallowdirtorwaterintothefueltank.
CAUTION:
Onalevelsurfacewiththeengineoff,checktheoil
levelbeforeeachuseofthegenerator.
nUnplug all loads from the generator.
nSwitch the AC circuit breakers to the OFF (O) position.
nStart the engine (refer to "STARTING THE ENGINE"
section. (later on this page)
nSwitch the AC circuit breakers to the ON ( I ) position.
nPlug in the appliance.
The DC terminals may ONLY be used for charging 12 volt
automotive type batteries.
CAUTION:
The battery gives off explosive gases; keep
sparks, flames and cigarettes away. Provide
adequate ventilation when charging or using
batteries.
CAUTION:
Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling.
nBefore connecting the battery charging cables to a battery
that is installed in a vehicle, disconnect the vehicle ground
battery cable from the battery negative (-) terminal.
nConnect the positive (+) battery cable to the battery
positive (+) terminal.
nConnect the other end of the positive (+) battery cable to
the generator positive (+) terminal.
nConnect the negative (-) battery cable to the battery
negative (-) terminal.
nConnect the other end of the negative (-) battery cable to
the generator negative (-) terminal.
nStart the engine. (refer to "STARTING THE ENGINE"
section)
Do not start the vehicle while the battery charging
cable is connected and the generator is running. The
vehicle or the generator may be damaged.
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OPERATION
An overloaded DC circuit, excessive current draw by the battery,
or a wiring problem will trip the DC circuit protector (PUSH
button extends out). If this happens, wait a few minutes before
pushing in the circuit protector to resume operation. If the DC
circuit protector continues to go OFF, discontinue charging
and see your nearest authorised service centre.
nDisconnect the negative (-) battery cable from the
generator negative (-) terminal.
nDisconnect the other end of the negative (-) battery cable
from the battery negative (-) terminal.
nDisconnect the positive (+) battery cable from the
generator positive (+) terminal.
nConnect the other end of the positive (+) battery cable to
the battery positive (+) terminal.
nReconnect the vehicle ground battery cable to the
battery negative (-) terminal.
nOpen the fuel cock.
nPut the engine speed lever in the "RUN" position.
nPull the starter handle slowly until you feel resistance.
nSlowly release starting handle.
nPush the decompression lever down and release.
nPull the rope hard and fast.
nAllow engine to warm up for 3 minutes before connecting
the load.
This unit is equipped with a low oil pressure sensor
to protect the engine. If unit will not start, recheck the oil
level to ensure it is properly filled.
nOpen the fuel cock.
nPut the engine speed lever in the "RUN" position.
nTurn the key to "START" position and release.
nAllow engine to warm up for 3 minutes before connecting
the load.
nReturn engine speed lever to "STOP" position.
nTurn key to "OFF" position (Electric start only).
nClose the fuel cock.
MAINTENANCE
WARNING:
When servicing, use only identical RYOBI
replacement parts. Use of any other parts may
createahazardorcauseproductdamage.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an authorised service centre.
Keep the generator in a clean and dry environment where it is
not exposed to dust, dirt, moisture, or corrosive vapors. Do not
allow the cooling air slots in the generator to become clogged
with foreign material such as leaves, snow, etc.
Do not use a garden hose to clean the generator. Water
entering the fuel system or other internal parts of the unit can
cause problems that will decrease the life of the generator.
nUse a soft bristle brush and/or vacuum cleaner to loosen
and remove dirt and debris.
nClean air vents with low pressure air that does not
exceed 25 psi.
nWipe the exterior surfaces of the generator with a damp
cloth.
For proper performance and long life, keep air lters clean.
n
Lift the latches located at the top and bottom of the
air
filter cover. Remove the cover and set aside.
n Remove the filter elements.
n If the filter elements are dirty, clean with warm, soapy
water. Rinse and let dry.
n Apply a light coat of engine oil to the elements, then
squeeze it out.
n Replace the elements in the air filter unit.
n Replace the air filter cover and close latches to secure.
Do not run the generator without the air filter.
Rapid engine wear will result.
nRemove the oil cap/dipstick.
nPlace a container underneath the oil drainage bolt to
collect used oil as it drains.
nUnscrew the oil drainage bolt and remove.
nAllow oil to drain completely.
nReinstall the oil drainage bolt and tighten securely.
nRefill with oil following the instructions in the
section.
nReinstall the oil cap/dipstick.
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MAINTENANCE
Used oil should be disposed of at an approved
disposal site. See your local oil retailer for more information.
The sediment cup prevents dirt and water that may have gotten
into the fuel tank from entering the carburetor. If the engine
has not been run for a long time, the sediment cup should be
cleaned before use.
nTurn the fuel valve to the OFF position.
nRemove the sediment cup using a 10 mm wrench (not
provided).
nRemove the O-ring and filter.
nClean each of the parts in carburetor cleaner or any
comparable cleaning product.
nReinstall the filter, O-ring, and sediment cup. Tighten
with wrench to secure.
nReturn the fuel valve to ON position and check for leaks.
Depending on the type of fuel used, the type and amount of
oil used, and/or your operating conditions, the exhaust port
and mufer may become blocked with carbon deposits. If
you notice a power loss with your petrol-powered tool, you
may need to remove these deposits to restore performance.
We highly recommend that only qualied service technicians
perform this service.
When not using a fuel stabiliser, draining the fuel from the
tank before storage may help prevent gum deposits in the
fuel system.
nTurn the engine switch OFF ( O ).
nClosefuelvalve.
nRemovethefuellinefromthepetcockbysqueezingthe
endsoftheretainingclipandslidingthefuellineoff.
nInstall one end of a drain line over the petcock, and
place the other end in a fuel container large enough to
catch the fuel being drained from the tank.
nOpen fuel valve.
nWhen the fuel has drained from the tank, close the fuel
valve and reinstall fuel line on petcock.
nTurnengineswitchOFF(O).
nClose the fuel valve.
nMakesureengineandexhaustofunitiscool.
nKeepunitleveltopreventfuelspillage.
nDonotdroporstrikeunitorplaceunderheavyobjects.
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Item Daily
check
Firstmonthor
20Hrs
Every3months
or100Hrs
Every6months
or300Hrs
Everyyearor
1000Hrs
Checkandrefillfuel
Checkandrefilllubeoil
Checkforoilleakage
Checkandtighteneachenginepart Tightenhead
bolts
Changelubeoil (1sttime) (2ndand
thereafter)
Cleanoilfilter (Clean) (Replace)
Replaceaircleanerelement (Servicemorefrequently
whenusedindustyareas) (Replace)
Cleanfuelfilter (Clean) (Replace)
Checkfuelinjectionnozzle
Checkfuelpipe (Replaceif
necessary)
Adjustvalveclearanceforintakeand
exhaustvalves (1sttime)
Checkthelevelofbatteryelectrolyte Monthly
MAINTENANCE
The chart above indicates what checks to make and when to make them.
The mark (" ") indicates special tools and skills are required.
Please consult with our dealers for assistance.
* These items should only be carried out by an authorized service center.
Maintenance should be performed more frequently when generator is used in dusty areas.
When generator has exceeded the maximum figures specified in the table, maintenance should still be cycled according to
the intervals of time or hours stated herein.
13
English
TROUBLE SHOOTING
PossibleCause Actions
Fueloilisnotenough. Addoil.
Fuelnozzlecannotinjectfuelorthereis
noenoughfuel. Removethefuelinjectorandgetitrepaired.
Thespeedcontrolleverisnotin«RUN»position. Turnthespeedcontrolleverto"RUN"position.
Inappropriateamountoflubricant. Thespecifiedofoillevelshouldbebetweenupperlevel"H"andlower
level"L".
Thespeedandforcetopulltherecoilstarteris
notenough.
Startthedieselengineaccordingtotherequirementsofoperating
procedureofstart.
Thefuelnozzleisdirty. Cleanthefuelnozzle.
Circuitbreakerisnotclosed. Putthecircuitbreakerto"ON"position.
Theconnectionofsocketisnotgood. Adjustthefeetofsocket.
Theratedspeedofgeneratorcannotbe
reached. Adjustitaccordingtotherequirements.
Carbonbrushworn. Changethecarbonbrush.
AVRworn. ChangetheAVR.
Lowcurrentwhilewelding.
Checkalltheconnections:
Checkthediodeandterminalswhichshouldbefastened;
Testoutputopencircuitvoltageofflywheelgenerator,
itshouldbe105V
Currentisunadjustablewhilewelding.
Checkalltheterminalsofconnectors;
Checkthemutualinductionappliance;
Checktheadjustablepotentionmetreonthepanel;
Nooutputfromgenerator Theenginecannotstart Symptom
14
English
WIRING DIAGRAM AGN5000DEB
TTI warrants this outdoor product to be free of defects in material and workmanship for 24 months from the date of purchase by the original purchaser,
subject to the limitations below. Please keep your invoice as proof of date of purchase.
This warranty does not cover damage
or liability caused by / due to misuse, abuse, accidental or intentional acts by user, improper handling, unreasonable use, negligence, failure by end
user to follow operating procedures outlined in the user’s manual, attempted repair by non-qualied professional, unauthorized repair, modication, or
use of accessories and/or attachments not specically recommended by authorized party. Please see your local dealer for list of authorized service
centers in your area.
This warranty does not cover belts, brushes, bags, bulbs or any part which ordinary wear and tear results in required replacement during warranty
period. This warranty does not cover transportation cost or consumable items such as fuses and batteries.
This limited warranty is void if the product’s original identication (trade mark, serial number, etc.) markings have been defaced, altered or removed or if
product is not purchased from an authorized reseller or if product is sold AS IS and / or WITH ALL FAULTS.
Where permitted, the provisions of this limited warranty are in lieu of any other written warranty, whether express or implied, written or oral, including
any warranty of MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL WE BE LIABLE FOR SPECIAL,
INCIDENTAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES. OUR MAXIMUM LIABILITY SHALL NOT EXCEED THE ACTUAL PURCHASE
PRICE PAID BY YOU FOR THE PRODUCT.
Technical documents are kept by Homelite Far East Co., Ltd. 24/F, 388 Castle Peak Road, Tsuen Wan, N.T., Hong Kong.Declared in 09/2008 by
Homelite Far East Co., Ltd.
The gures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure
levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that inuence the actual level of exposure of
work-force include the characteristics of the work room, the other sources of noise, etc. i.e. the number of machines and other adjacent processes,
and the length of time for which an operator is exposed to the noise. Also the permissible exposure level can vary from country. This information,
however, will enable the user of the machine to make a better evaluation of the hazard and risk.
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