aeropur ecomax 100 User manual

Tel. [phone]
Web
www.aeropur.de
Mail [e-mail]
aeropur GmbH
Bauhofring 8
71732 Tamm
Original Operating Instructions
ecomax 100
Jan. 2018, Version 02.00

Dedusting unit ecomax 100
V02.00 Page 2 of 40
R
evision
Date Version Chapters Reason Responsible
18.08.2016 01.00 All New creation Thomas Nuber
tomtrailer UG (limited liability)
30.08.2017 01.01 6 Filter status display Thomas Nuber
tomtrailer UG (limited liability)
19.10.2017 01.02 7 Filter change, Anne Federer
development
tomtrailer UG (limited liability)
operating unit
3 superstructure
07.11.2017
01.03
3
Data, Design Filter
Anne Federer
7.5 Design control unit
tomtrailer UG (limited liability)
29.01.2018 02.00 1,3,4,6,7 Reengineering Anne Federer
tomtrailer UG (limited liability)
All information and drawings were up to date at the time of printing.
These operating instructions have been compiled by us to the best of our knowledge.
Should you find any errors or ambiguities, please inform us. We would be grateful for
any further information and suggestions.
Subject to technical changes without notice.
These operating instructions are the property of:
aeropur GmbH
Bauhofring 8
71732 Tamm
Reproduction, duplication and translation - even in extracts - of the operating instructions of aeropur
GmbH is only permitted with our prior consent and the indication of the source.
Tamm, 29 Jan 2018

Dedusting unit ecomax 100
V02.00 Page 3 of 40
Table of contents
1Notes............................................................................................................ 5
1.1 Purpose.................................................................................................................5
1.2 Liability .................................................................................................................5
1.3 Target audience....................................................................................................6
1.4 Presentation of information................................................................................ 6
1.5 Structure of the security and warning signs........................................................ 6
1.6 Storage of the manual......................................................................................... 7
1.7 Validity of the manual ......................................................................................... 7
2Safety ............................................................................................................8
2.1 Classification of operational warning signs......................................................... 8
2.2 Machine stickers, warning, prohibition and instruction signs ............................ 9
2.3 General safety tips............................................................................................. 10
2.4 General protection measures............................................................................ 11
2.5 Personal protection ........................................................................................... 12
2.6 Obligations of the operators ............................................................................. 12
2.7 Instruction of the operators.............................................................................. 13
3Functional description ................................................................................. 14
3.1 Intended use...................................................................................................... 14
3.2 Reasonably foreseeable misuse ........................................................................ 14
3.3 Subsequently installed components ................................................................. 15
3.4 Makeup of the devices ...................................................................................... 15
3.5 Specifications..................................................................................................... 16
3.6 Operating unit ....................................................................................................17
3.7 Typeplate............................................................................................................17
3.8 Safety devices.....................................................................................................18
3.9 Technical Data ................................................................................................... 19
4Storage, transport and installation ............................................................. 20
4.1 General information on storage, transport and installation............................. 20
4.2 Assembly of the caster rolls .............................................................................. 21
4.3 Electrical installation ......................................................................................... 22
5Operation .................................................................................................... 23
6Faults .......................................................................................................... 24
7Maintenance and checks ............................................................................ 26
7.1 Checklist for maintenance work........................................................................ 26
7.2 Filter change.......................................................................................................27
7.3 Cleaning of the filter covers .............................................................................. 32

Dedusting unit ecomax 100
V02.00 Page 4 of 40
7.4 Cleaning and inspection of the interior............................................................. 32
7.5 Filter change of the damper.............................................................................. 33
7.6 Removal and installation of the operating unit ................................................ 35
7.7 Repairs................................................................................................................36
8Dismantling and decommissioning ............................................................. 37
8.1 Decommissioning ...............................................................................................37
8.2 Final decommissioning .......................................................................................37
9Recycling and disposal ................................................................................ 38
9.1 Packaging material .............................................................................................38
9.2 Filters..................................................................................................................38
9.3 Device .................................................................................................................38
10 Warranty ..................................................................................................... 39
11 Declaration of conformity............................................................................ 40
List of illustrations
1 Mobile dedusting device, overall view............................................................. 15
Fig.2 Operating unit and rear view ........................................................................... 17
Fig.3 Name plate...................................................................................................... 17
Fig.4 Protective grille fan ......................................................................................... 18
Fig.5 Mounting the floor casters ............................................................................. 21
Fig.6 Loosening the side filter cover ........................................................................ 29
Fig.7 Loosening the upper filter cover..................................................................... 29
Fig.8 Detaching the filter cover ............................................................................... 29
Fig.9 Detaching the side prefilter ............................................................................ 30
Fig. 10 Detaching the upper prefilter.......................................................................... 30
Fig. 11 Detaching the main filter................................................................................. 30
Fig. 12 Inserting the main filter................................................................................... 31
Fig. 13 Inserting the side prefilter............................................................................... 31
Fig. 14 Inserting the upper prefilter............................................................................ 32
Fig. 15 Detaching the cover......................................................................................... 33
Fig. 16 Removing the fine dust filter........................................................................... 34
Fig. 17 Inserting the fine dust filter............................................................................. 34
Fig. 18 Loosening the operating unit .......................................................................... 35
Fig. 19 Detaching the operating unit .......................................................................... 35
Fig. 20 Disconnecting cables and hoses ...................................................................... 35

Dedusting unit ecomax 100
V02.00 Page 5 of 40
Chapter 1 Notes on documentation
1Notes on documentation
1.1 Purpose
These operating instructions are intended to help you become familiar with the
machine and to make full use of its high performance.
The operating instructions contain important information for the safe, proper and
effective use of the machine. The instructions must be followed carefully in order to
avoid safety hazards, reduce repair costs and downtime and increase the reliability
and service life of the machine.
The operating instructions must be read, understood and observed by all persons
responsible for the installation, commissioning, operation or maintenance of the
machine. For this reason, it must always be kept at the place where the machine is
operated. The local safety and accident prevention regulations and the chapter on
"Safety" (see chapter 2) must be observed.
1.2 Liability
aeropur GmbH assumes no liability for damages and malfunctions caused by non-
observance of the operating instructions.
For safety reasons, unauthorised modifications and conversions to the machine are
strictly forbidden. If aeropur GmbH has not given its explicit approval for
modifications and alterations to the machine, aeropur GmbH shall not be liable for
any resulting damage.
Such changes include, for example:
•Remove protective devices
aeropur GmbH does not assume any liability for damages which can be attributed
to such interventions. The risk is borne solely by the user!
We reserve the right to make technical changes which serve the further development
and improvement of the machine as well as technical progress.