Aerosmith ST4200 User manual

Instruction Manual
ST4200
Cold Formed Steel Tool
&_WARNING
BEFORE OPERATING THIS TOOL , ALL OPERATORS SHOULD STUDY THIS MANUAL, TO UNDERSTAND
AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS . IF YOU HAVE ANY QUESTIONS,
CONTACT WITH OUR REPRESENTATIVES OR DISTRIBUTOR.
ST 4200 No . 001sooooo29

2
CONTENTS
PAGE
TOOL SPECIFICATIONS --------------------------- 3
NAIL SPECIFICATIONS ---------------------------- 3
EXTERNAL TOOL PARTS-------------------------- 3
SAFETY INSTRUCTIONS ----------------------
4-6
LUBRICATION AND MAINTENANCE ·---------- 7
ACTUATING TOOL ·------------------------------
7-8
OPERATING THE TOOL ------------------------ 8-10
TROUBLESHOOTING GUIDE --------------------
11

Exhaust Deflector
Trigger
Magazine
Assembly
Door Latch
Nose
Guide
Cover
Jaw
11-1/4” (285 mm)
4-2/5” (112.2 mm)
9-1/2” (241.5mm)
5.39 lbs. (2.45 kgs)
TOOL SPECIFICATIONS
Height •• •••• • •• •• •• •••• • ••• •• •• ••• • •• ••••• •••••• •••• ••• • •••• •• •• •• •• •• •• •• •• •• •••• • ••• •••• •••••• •••
Width • ••••••• •••• ••• • •••• •• •• •• •• •• •• •• •• •• •• •• • ••• ••• •••• • ••• ••• ••• • ••• •••• ••• • •••• •• •• •• •• •• •• •• •
Length •····· · ··· ·· ········· ··· ···· ···· ·· ·· ···· ··· · ···· ······ · ··· ··········· ·· ········· ··· ···· ···· ·
Weight ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
Recommended Operating Pressure ............................................. :70-120 psi (4 . 9-8 .3 bar)
Air Consumption •·········· ................................................................
Loading Capacity ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. . : up to 200 fasteners
NOISE CHARACTERISTIC VALUES IN ACCORDANCE WITH ISO 3774, ISO 11201:
A-weighted single-event sound pressure level at operator's position ·· : LpA ,1s = 91 dBA
A-weighted single-event sound power level .... ... ....... .... ........ .. ......... : LwA,1s = 102 dBA
A-weighted single-event surface sound pressure level ...... .. ... ..... .... : [pA, 1s = 89 dBA
VIBRATION CHARACTERISTIC VALUES IN ACCORDANCE WITH ISO 8862·1:
Weighted root mean square acceleration .......................................... =2 .7 m/s
2
FASTENER SPECIFICATIONS
Smooth Wire-collated Coil Nails
Nail Lengths •• ••• ••• • •••• • •• • •• • •••• • •• •• •• •••• •• •• ••• ••••••• •••• ••• • •••• •• •• •• •• •• •• •• •• • •• •• : 1" . 1-3/4" (25-45mm)
Shank Diameters ••• ••• ••• • ••• •• •• ••• • •••• • •• • •• • ••• • •• •• •• •• •• • ••• ••• ••••••• •••• ••• • ••• •• • :
.100" (2 . 54mm)
Shank Type ........................................................................................... : Helical/Gripshank
I
EXTERNALTOOLPARTS
I
3

Danger to the eyes always exists due to the possibility of dust, debris
or fasteners flying up due to improper handling of the tool. For these
reasons safety glasses or goggles should always be worn when operating
the tool.
The employer and/or user must ensure that proper eye and hearing
protection is worn. Eye protection equipment must conform
to the requirements of the American National Standards Institute,
ANSI Z87.1 (Council Directive 89/686/EEC of 21 DEC. 1989) and provide
both frontal and side protection.
Ear protection may be required in some environments. As the working
condition may include exposure to high noise levels which can lead to
hearing damage, the employer and user should ensure that any necessary
hearing protection is provided and used by the operator and others in
the work area.
Never use oxygen, carbon dioxide or any other bottled gas as a power
source for this tool. Danger of explosion and/or serious personal injury
may result.
Tools shall not be connected to pressure which potentially exceeds
175 psi or 12 bar.
Air hose rated for a maximum operating pressure of 150 pst (10.3 bar)
or 150% of the maximum system pessure, whichever is higher.
Do not operate the tool near a flammable substance (thinner, gasoline,
etc.). Volatile fumes from these substances could be drawn into the
compressor and compressed together with the air resulting in an explosion.
4
SAFETY INSTRUCTIONS
.&.wARNING: Read this manual and understand all instructions before operating the tool.
If you have any questions, please contact with our authorized representatives .
~
~~ !2i:a~i
70 Psi
4.9 bar
~
•
•
•
• Use only clean, dry regulated compressed air at recommended
pressure
•
•
•
• Disconnect tool from air supply and remove fasteners from
magazine before doing tool maintenance, clearing a jammed
fastener, leaving work area, moving tool to another location , or
handing the tool to another person .
Read this manual and understand all instructions before operating the tool.
If you have any questions, please contact our authorized representatives .

close to the area you are going to drice fasteners. Accidents may
be caused due to the hose being pulled inadvertently or
getting caught.
Use Correct Fittings. The connector on the tool must not hold pressure
when air supply is disconnected. If the wrong fitting is used, the tool
can remain charged with air after disconnecting and thus will be able to
drive a fastener even after the air line is disconnected,
possibly causing injury.
Never use tool that is leaking air or has damaged or missing parts.
Prior to operation, inspect and ensure screws are tight;loose or
improperly installed screws or bolts cause accidents and tool damage
when the tool is put into operation. Never use the tool if any portion of
the tool controls (trigger, contact arm) is inoperable, disconnected,
altered or not working properly.
Never point the tools at co-workers or yourself at any time.
Never actuate the tool into the air. This will avoid any hazard caused
by free flying fasteners and excessive strain of the tool.
Always assume the tool contains fasteners.
Never carry the tool from place to place by the trigger or air hose.
•
• Do not alter or modify this tool from the original design or
function without approval from us or authorized representatives .
Do not remove spring from contact trip, inadvertent actuation
could occur.
• Always maintain proper footing and place yourself in a firmly
balance position when using or handling the tool.
• Do not drive fasteners on top of other fasteners, the fasteners
can ricochet and hurt someone .
5
Always maintain proper footing and place yourself firmly balanced
when using or handling the tool. When using the tool in an elevated
position, secure the hose at a point close to the area you are going to
drive fasteners. Accidents may
be caused by the hose being pulled inadvertently or getting caught.

6
 A 

          

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•
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
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         

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     



LUBRICATION AND MAINTENANCE
• Use Pneumatic tool oil or a non-detergent oil. Do not use
detergent oil or additives as they will damage a-rings and rubber
parts .
•
Use a filter and regulator when possible
• Add pneumatic oil into the air inlet twice daily. (Depending on
frequency of tool use)
• Wipe tool clean daily and inspect for wear . Use solvents only if
necessary - Do Not Soak . (Solvents may damage a-rings and
other tool parts)
• Drain compressor tanks and hoses daily
• Clean magazine , pusher , and contact trip mechanism
periodically .
•
All screws, nuts and fasteners should be kept tight and
undamaged . Loose screws result in unsafe operation and parts
breakage .
ACTUATING TOOL
&.WARNING: Al ways w ear eye and hearing protection when operating tool.
The tool can be
actuated using either of " Sequential Fire" or "Bump Fire ".
The tool can be actuated using either of Sequential Fire or Bump Fire
Sequential Fire Trigger (Gray Color)
• To be used in applications where precise fastener placement is preferred.
• This trigger reduces the chances
of double firing and unintentional firing.
1. With your finger off the trigger, press the safety all the way down on the surface of the
material the fastener is being driven into.
2. Pull the trigger firing a fastener into the material.
3. The tool will not fire again until the trigger is released and the safety is removed
completely from the material being used.
4.
To fire the next fastener repeat the above steps. 7

8
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    
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
OPERATING THE TOOL
Read Safety Instruction section of this manual.
Loading the tool:
 RG: Al di s connect air before loading the
tool. 


 
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
 
         
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         

     

 





 





 
 
 
 


 

Adjusting Depth:
 

 RG: To reduce risk of serious injury from accidental actuation when attempting to
aust depth: ALYS disconnect the air supply .
A
            

            

           

 
 
 

 
              

  
              

9


Applications
•
-
•
-
•
-
•
-
Operation in Cold Weather
 

 
 
   

A CAUTION:   

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Operation in Hot Weather



TROUBLESHOOTING GUIDE
.&. WARNING: Disconnect air from tool before all repairs!
Stop using the tool immediately if any of the following problems occur . Serious personal injury
could occur. Any repairs or replacements must be done by a qualified person or an
authorized service center only.
PROBLEM CAUSE CORRECTIVE ACTION
Trigger valve leaks air 0-rings in trigger valve housing are Replace o-ring
Frame and nose leaks air
damaged. Tighten screws and recheck
Loose nose screws. Replace o-ring or gasket
Damaged o-rings or gasket
Replace bumper
Bumper cracked/worn Tighten screws and recheck
Frame and cap leaks air
Loose cap screws Replace seal or gasket
Damaged seal or gasket
Skipping fasteners, Worn bumper
Replace bumper
intermittent feed
Dirt in nose Clean
Dirty/dry magazine Clean/lubricate use pneumatic tool oil
Damaged magazine Replace magazine
Air restriction/inadequate air flow Fitting hose or air compressor needs to be checked
Worn o-ring on pi s ton or lack of lubrication Replace o-ring. Lubricate .
Trigger valve o-ring cut/worn
Replac e o-ring
Leaking cap gasket
Tighten screw, replace gasket
Worn/ damaged pusher spring Replace spring
Broken and damaged driver blade Replace driver blade
Fasteners too short or wrong size for tool Use recommended fasteners only
Bent fasteners Discontinue using these fasteners
Air leaks Tight en screws and fittings
Lack of power, sluggish Low air pressure
Check air s upply
Lack of lubrication Use pneumatic tool lubricant
Damaged or worn o-ring/seal Replace o-ring/seal
Exhaust blocked Check bumper , head valve spring
Fasteners jam in tool Driver channel worn Replac e nose/check door
Wrong size fasteners Use recommended fasteners only
Bent fasteners Discontinue using these fasteners
Broken and damaged driver blade Replace drive blade
Loose magazine, nose screws Tighten all screws
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