AGF TESTanDRAIN Valve Repair Kit Setup guide

TESTa n DRaIn®Va l V E RE p a I R KI T TESTa n DRaIn®Va l V E RE p a I R KI T
A A
B B
D D
C C
D D
Repair Kit Includes: (1) adapter gasket (B), (1) ball (C), (2) valve seats (D), (1) stem
packing (not shown, see Note 1) and (1) stem washer (not shown, see Note 1).
READ ALL INSTRUCTIONS COMPLETELY AND FAMILIARIZE YOURSELF WITH
THE PROCEDURE PRIOR TO PERFORMING ANY REPAIR.
Repair Instructions
The following repair instructions are intended to be followed in whole for the repair of
1¼" – 2" valve models. For the repair of ¾" – 1" valve models see additional Note 2
below.
1. Close the sectional control/isolation valve to the section of piping connected to the
TESTa n DRaIn®valve that is to be repaired.
2. After the piping is isolated, open the TESTa n DRaIn®valve to the “DRAIN” position
and allow the isolated section of piping to drain completely.
3. Remove the adapter (A) of the TESTa n DRaIn®valve by turning the adapter coun-
terclockwise.
4. Remove the first valve seat (D), known as the upstream valve seat, and discard.
5. For 1¼" – 2" valve models, remove the adapter gasket (B) and discard. For ¾" – 1"
valve models see Note 2a.
6. Turn the TESTa n DRaIn®handle to the “TEST” position. Remove the ball (C).
7. Remove the second valve seat (D), known as the downstream valve seat, and dis-
card. The use of a small tack puller may be required to pull out the downstream
valve seat. Take care not to mar the surface of the valve seat shoulder.
8. Flush all debris from the inside of valve body with clear water and wipe clean.
9. Insert (1) new valve seat (D), flat side first, so the flat side of the valve seat rests flush
with the flat surface of the valve seat shoulder. To avoid damage to the valve seats,
DO NOT USE ANY TOOLS TO INSTALL THE VALVE SEATS.
10. The new ball (C) is sent lubricated, DO NOT REMOVE BALL LUBRICATION. To
insert the new ball (C) orient the ball as follows while maintaining the valve handle
in the “TEST” position:
Repair Kit Includes: (1) adapter gasket (B), (1) ball (C), (2) valve seats (D), (1) stem
packing (not shown, see Note 1) and (1) stem washer (not shown, see Note 1).
READ ALL INSTRUCTIONS COMPLETELY AND FAMILIARIZE YOURSELF WITH
THE PROCEDURE PRIOR TO PERFORMING ANY REPAIR.
Repair Instructions
The following repair instructions are intended to be followed in whole for the repair of
1¼" – 2" valve models. For the repair of ¾" – 1" valve models see additional Note 2
below.
1. Close the sectional control/isolation valve to the section of piping connected to the
TESTa n DRaIn®valve that is to be repaired.
2. After the piping is isolated, open the TESTa n DRaIn®valve to the “DRAIN” position
and allow the isolated section of piping to drain completely.
3. Remove the adapter (A) of the TESTa n DRaIn®valve by turning the adapter coun-
terclockwise.
4. Remove the first valve seat (D), known as the upstream valve seat, and discard.
5. For 1¼" – 2" valve models, remove the adapter gasket (B) and discard. For ¾" – 1"
valve models see Note 2a.
6. Turn the TESTa n DRaIn®handle to the “TEST” position. Remove the ball (C).
7. Remove the second valve seat (D), known as the downstream valve seat, and dis-
card. The use of a small tack puller may be required to pull out the downstream
valve seat. Take care not to mar the surface of the valve seat shoulder.
8. Flush all debris from the inside of valve body with clear water and wipe clean.
9. Insert (1) new valve seat (D), flat side first, so the flat side of the valve seat rests flush
with the flat surface of the valve seat shoulder. To avoid damage to the valve seats,
DO NOT USE ANY TOOLS TO INSTALL THE VALVE SEATS.
10. The new ball (C) is sent lubricated, DO NOT REMOVE BALL LUBRICATION. To
insert the new ball (C) orient the ball as follows while maintaining the valve handle
in the “TEST” position:
INST-RepairKit INST-RepairKit
Ball must be inserted into valve with keyway
slot perpendicular to valve handle in “TEST”
position and test orifice facing the valve’s outlet.
Ball must be inserted into valve with keyway
slot perpendicular to valve handle in “TEST”
position and test orifice facing the valve’s outlet.
test
orifice
test
orifice
keyway slot keyway slot

AGF Manufacturing Inc.
100 Quaker Lane, Malvern, PA 19355
Phone: [phone]
Fax: [phone]
www.testandrain.com
AGF Manufacturing Inc.
100 Quaker Lane, Malvern, PA 19355
Phone: [phone]
Fax: [phone]
www.testandrain.com
Questions?
Call AGF at 610-240-4900 and
we’ll be happy to assist you.
Questions?
Call AGF at 610-240-4900 and
we’ll be happy to assist you.
a. Position the keyway slot on the ball perpendicular to the valve handle.
b. The test orifice, the smallest of the three holes in the ball, is to be inserted first.
When inserted correctly the test orifice will be located in the “DRAIN” position
open to the outlet of the valve.
c. Slide the ball keyway slot on to the stem key and push the ball into place against
the concave face of the downstream valve seat.
11. Once the ball (C) is inserted correctly, turn the valve handle to the “OFF” position
locking the ball in place.
12. For 1¼" – 2" valve models insert new adapter gasket (B). For ¾" – 1" valve models
see Note 2b.
13. Insert the last new valve seat (D) with the concave face against the ball (C) and
thread the adapter (A) back onto the valve body. Refer to the torque chart below
for required adapter tightening torque.
14. Confirm the TESTa n DRaIn®valve handle is in the “OFF” position. Open sectional
control/isolation valve to refill piping section.
NOTE 1: The stem packing and stem washer are only necessary if the TESTa n -DRaIn®
is passing water through the stem. Should this occur, please call AGF for assistance at
610-240-4900 for TESTa n DRaIn®stem repair instructions.
NOTE 2: ¾" – 1" valve model adapter gasket (B) replacement instructions.
a. The adapter gasket (B) will be found on the adapter (A). Inspect the adapter
gasket for damage. IF the adapter gasket (B) is found without damage, do not
remove. The new adapter gasket (B) should be retained for future repairs.
b. IF the adapter gasket (B) is found damaged, remove. Slip the new adapter gas-
ket (B) onto the adapter (A) and down over the threads of the adapter (A). Take
care not to twist or cut the adapter gasket (B). Continue with repair instructions
step 13 while taking care that the adapter gasket (B) seats firmly into the valve
body while threading the adapter (A) onto the valve body and that it does not
become pinched.
REQUIRE ADAPTER TIGHTEN TORQUE
VALVE SIZE IN.LBS
¾" – 1" 1,100/1,400
1¼" 1,300/1,600
1½" – 2" 1,500/2,150
a. Position the keyway slot on the ball perpendicular to the valve handle.
b. The test orifice, the smallest of the three holes in the ball, is to be inserted first.
When inserted correctly the test orifice will be located in the “DRAIN” position
open to the outlet of the valve.
c. Slide the ball keyway slot on to the stem key and push the ball into place against
the concave face of the downstream valve seat.
11. Once the ball (C) is inserted correctly, turn the valve handle to the “OFF” position
locking the ball in place.
12. For 1¼" – 2" valve models insert new adapter gasket (B). For ¾" – 1" valve models
see Note 2b.
13. Insert the last new valve seat (D) with the concave face against the ball (C) and
thread the adapter (A) back onto the valve body. Refer to the torque chart below
for required adapter tightening torque.
14. Confirm the TESTa n DRaIn®valve handle is in the “OFF” position. Open sectional
control/isolation valve to refill piping section.
NOTE 1: The stem packing and stem washer are only necessary if the TESTa n -DRaIn®
is passing water through the stem. Should this occur, please call AGF for assistance at
610-240-4900 for TESTa n DRaIn®stem repair instructions.
NOTE 2: ¾" – 1" valve model adapter gasket (B) replacement instructions.
a. The adapter gasket (B) will be found on the adapter (A). Inspect the adapter
gasket for damage. IF the adapter gasket (B) is found without damage, do not
remove. The new adapter gasket (B) should be retained for future repairs.
b. IF the adapter gasket (B) is found damaged, remove. Slip the new adapter gas-
ket (B) onto the adapter (A) and down over the threads of the adapter (A). Take
care not to twist or cut the adapter gasket (B). Continue with repair instructions
step 13 while taking care that the adapter gasket (B) seats firmly into the valve
body while threading the adapter (A) onto the valve body and that it does not
become pinched.
REQUIRE ADAPTER TIGHTEN TORQUE
VALVE SIZE IN.LBS
¾" – 1" 1,100/1,400
1¼" 1,300/1,600
1½" – 2" 1,500/2,150