Agri-Fab 45-02142 User manual

CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
100 LB. PUSH
BROADCAST SPREADER
PRINTED IN U.S.A. FOR NO. 48319 (REV. 11/03)
OWNERS
MANUAL
Model No.
45-02142
Assembly
Operation
aintenance
Repair Parts
the fastest way to purchase parts
www.speedepart.com
Agri-Fab¨

2
RULES FOR SAFE OPERATION
The following safety precautions are suggested. This
broadcast spreader is designed, engineered and tested
to offer reasonably safe and effective service, provided it
is operated in strict accordance with these instructions.
Failure to do so may result in personal injury. Always
observe the rules of safe operation.
1. Do not allow anyone to operate the broadcast
spreader without proper instructions.
2. Do not permit children to operate the broadcast
spreader.
3. Wear eye and hand protection when handling and
when applying lawn or garden chemicals.
4. Read the chemical label instructions and cautions
for handling and applying the chemicals purchased
for spreading.
5. Keep all nuts, bolts and screws tight to be sure
equipment is in safe working condition.
6. Follow maintenance and lubrication instructions as
outlined in this manual.
CARTON CONTENTS
LOOSE PARTS IN CARTON
1. Handle Tube (long)
2. Braces (2)
3. Flow Control ount Bracket
4. Flow Control Arm
5. Handle Tube (short)
6. Flow Control Rod
7. Leg Stand Tube
8. Wheels (2)
9. Hopper Assembly
Hardware Package (not shown)
2
6
5
1
79
3 4
8
LOOK FOR THIS SY BOL TO POINT OUT I PORTANT SAFETY PRECAUTIONS. IT
EANS -- ATTENTION! BECO E ALERT! YOUR SAFETY IS INVOLVED.

3
KEY QTY. DESCRIPTION
A 7 Hex Bolt, 1/4-20 x 1-1/2" Long
B 2 Hex Bolt, 1/4-20 x 3/4" Long
C 1 Carriage Bolt, 1/4-20 x 3/4" Long
D 9 Hex Lock Nut, 1/4-20 Thd.
E 7 Flat Washer, 5/16" SAE
F 4 Nylon Washer
G 3 Flat Washer, 1/2"
H 1 Cotter Pin, 5/32" x 2"
KEY QTY. DESCRIPTION
I 1 Cotter Pin, 3/32" x 3/4" Long
J 1 Flow Control Link
K 2 Spacer Tube
L 2 Hub Cap
1 Grip
N 1 Vinyl Cap
O 1 Nylon Wing Nut
P 2 Handle Grip
Q 1 Adjustable Stop
NOT SHOWN FULL SIZE
FG
HI
ABCD
E
JKLMN
P
OQ
SHOWN FULL SIZE

4
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1) Pliers
(1) Hammer
(2) 7/16" Open or Boxed End Wrenches
1. Remove the spreader, the loose parts and the hard-
ware package from the carton. Lay out parts and
hardware and identify using the illustrations on
pages 2 and 3.
2. With the spreader resting upside down on the top of
the hopper, assemble a spacer and then a 1/2" flat
washer onto each end of the axle. See figure 1.
FIGURE 2
FIGURE 1
FIGURE 3
5. Place a wheel onto the end of the axle that has a
cross hole. The long end of the hub goes to the
inside. See figure 3.
6. Assemble a 5/32" x 2" cotter pin through the notched
wheel hub and the axle. See figure 3.
7. Lightly tap a hub cap onto the axle until it is snug
against the wheel. See figure 3.
FIGURE 4
3. Place a wheel onto the end of the axle that has no
cross hole. The long end of the hub goes to the
inside. See figure 2.
4. Place a 1/2" flat washer onto the axle and then
lightly tap a hub cap onto the axle until it is snug
against the washer and wheel hub. See figure 2.
AXLE
SPACER
1/2" FLAT
WASHER
1/2" FLAT
WASHER
HUB CAP
WHEEL
NO CROSS HOLE
HUB CAP
5/32" x 2"
COTTER PIN
WHEEL
CROSS
HOLE
CROSSOVER
TUBE
1/4" HEX
BOLT
1/4" HEX
LOCK NUT
1/4" FLAT
WASHER
SHAFT
SUPPORT
PLATE
8. Remove the middle 1/4" hex bolt, flat washer and hex
lock nut from the crossover tube. See figure 4.

5
FIGURE 7
13. Assemble the leg stand tube to the handle tube
(long) using two 1/4" x 1-1/2" hex bolts. Secure
tightly with two 1/4" hex lock nuts. See figure 6.
14. Place a vinyl cap over the end of the leg stand tube.
See figure 6.
FIGURE 5
FIGURE 6
15. Assemble the flow control link (end with small hole)
to the flow control arm using a 1/4" x 3/4" hex bolt,
a nylon washer and a 1/4" hex lock nut as shown in
figure 7. Tighten carefully. The flow control link
should not be loose but should pivot with no more
than slight resistance.
1/4" HEX
BOLT
1/4" HEX
LOCKNUT
FLAT WASHER
HANDLE TUBE (LONG)
HEX BOLT
1/4" x 1-1/2"
HEX BOLT
1/4" x 1-1/2"
HITCH
BRACE
1/4"
LOCK
NUT
CROSSOVER
TUBE
SHAFT
SUPPORT
PLATE
HANDLE TUBE (LONG)
1/4" x 1-1/2"
HEX BOLTS
1/4"
LOCK
NUT
VINYL CAP LEG STAND TUBE
FLOW CONTROL
LINK FLOW
CONTROL
ARM
1/4" HEX
LOCK NUT
1/4" x 3/4"
HEX BOLT
SMALLEST
HOLE
NYLON
WASHER
IMPORTANT: Do Not asssemble handle tube to same
side of crossover tube as shaft support plate.
9. Place the long handle tube onto the crossover
tube on the side opposite from the shaft support
plate. Fasten with the 1/4" hex bolt, flat washer
and hex lock nut removed in the previous step.
See figures 4 and 5. Do not tighten at this time.
10. Assemble two handle braces to the inside of the
hopper frame, one on each side, using two 1/4" x
1-1/2" hex bolts and two 1/4" lock nuts. See figure
5. Do not tighten at this time.
11. Assemble the other end of the two handle braces
to the long handle tube using a 1/4" x 1-1/2" hex
bolt and 1/4" lock nut. Do not tighten at this
time.See figure 5.
12. Tighten all hex lock nuts and bolts in same
sequence as assembled in steps 9 through 11.
See figure 5.

6
FIGURE 8
FIGURE 9
19. Hook the free end of the flow control rod through the
hole in the slide gate bracket located near the
bottom of the hopper. See figure 10.
FIGURE 10
FIGURE 11
16. Assemble the flow control arm to the flow control
mounting bracket using a 1/4" x 3/4" hex bolt, two
nylon washers and a 1/4" hex lock nut as shown in
figure 8. Tighten carefully. The flow control arm
should be snug, but should pivot with no more than
a slight resistance.
17. Assemble the vinyl grip. See figure 8.
18. Place a 5/16" flat washer onto the end of the flow
control rod. Insert the end of the flow control rod
through the slot in the flow control mounting bracket
and through the hole in the flow control link. Secure
with a 3/32" x 3/4" cotter pin. See figure 9.
20. Assemble both the flow control mounting bracket
and the short handle tube to the long handle tube.
Use two 1/4" x 1-1/2" hex bolts, four 5/16" flat
washers and two 1/4" hex lock nuts as shown in
figure 11. Do not tighten at this time.
21. Place a handle grip on each handle. See figure 11.
1/4" x 1-1/2"
HEX BOLT
1/4" HEX
LOCK NUT
HANDLE
TUBE
(SHORT)
HANDLE
TUBE
(LONG)
HANDLE GRIP FLOW CONTROL
MOUNTING BRACKET
5/16"
FLAT
WASHERS
HOPPER
SLIDE
GATE
BRACKET
FLOW
CONTROL
ROD
1/4" x 3/4"
HEX BOLT
1/4" HEX
LOCK NUT
FLOW CONTROL
MOUNTING
BRACKET
FLOW
CONTROL
ARM
(2) NYLON
WASHERS
VINYL GRIP
FLOW
CONTROL
ROD
FLOW
CONTROL
LINK
3/32"
COTTER
PIN
5/16" FLAT
WASHER
SLOT

7
FIGURE 12
22. Place the adjustable stop into the "ON" end of the
slot in the top of the flow control mounting bracket.
Secure with the 1/4" x 3/4" carriage bolt, a nylon
washer, a 5/16" flat washer and the nylon wing nut.
See figure 12.
23. Position the flow control mounting bracket (figure
13).
a. Push on flow control arm until it locks in "OFF"
position.
b. Slide flow control mounting bracket along tube
until closure plate in bottom of hopper just closes.
c. Snug the 1/4" lock nuts just enough to hold flow
control mounting bracket in place.
d. Set adjustable stop at "5". Pull flow control arm
against stop. Verify that closure plate has opened
about half way.
e. If closure plate does not open half way, it may be
closed too far at "OFF". Adjust position of flow
control mounting bracket until closure plate will
open about half way at "5" and still close when
arm is locked in "OFF". Tighten 1/4" lock nuts.
5/16" FLAT
WASHER
NYLON
WASHER
1/4" x 3/4"
CARRIAGE BOLT
NYLON
WING NUT
ADJUSTABLE
STOP
24. Before operating the spreader, pre-lubricate per the
lubrication instructions in the owner's manual.
OFF
ON
1
2
3
4
6
7
8
9
10
5
FLOW
CONTROL
ARM
ON
OFF
AJDUSTABLE
STOP
SETTING "5"
FIGURE 13

8
HOW TO USE YOUR SPREADER
SETTING THE FLOW CONTROL
(Refer to figure 13 on page 7.)
1. Loosen the nylon wing nut, set the adjustable stop to
the desired flow rate setting and retighten the wing
nut. The higher the setting number, the wider the
opening in the bottom of the hopper.
2. Refer to the application chart on page 8 and to the
instructions on the fertilizer bag to select the proper
flow rate setting.
3. Pull the flow control arm against the adjustable stop
for the on position and toward the hopper for the off
position.
OPERATION
USING YOUR SPREADER
We do not recommend the use of any powdered lawn
chemicals, due to difficulty in obtaining a satisfactory or
consistent broadcast pattern.
1. Determine approximate square footage of area to be
covered and estimate amount of material required.
2. Before filling the hopper make sure the flow control
arm is in the off position and the closure plate is shut.
3. Break up any lumpy fertilizer as you fill the hopper.
4. Set the adjustable stop with the flow control arm still in
the off position. Refer to the application chart on this
page and to the instructions on the fertilizer bag to
select the proper flow rate setting.
5. The application chart is calculated for light to heavy
application at a walking speed of 3 mph, or 100 ft. in
23 seconds. A variation in speed will require an
adjustment of the flow rate to maintain the same
coverage. The faster you walk, the wider the broad-
cast width.
6. Always start the spreader in motion before opening
the closure plate.
7. Always shut the closure plate before turning or stop-
ping the spreader.
8. If fertilizer is accidentally deposited too heavily in a
small area, soak the area thoroughly with a garden
hose or sprinkler to prevent burning of the lawn.
9. To insure uniform coverage, make each pass so that
the broadcast pattern slightly overlaps the pattern
from the previous pass as shown in figure 14. The
approximate broadcast widths for different materials
are shown in the application chart on this page.
10. When broadcasting weed control fertilizers, make
sure the broadcast pattern does not hit evergreen
trees, flowers or shrubs.
FIGURE 14
APPLICATION DIAGRAM
OVERLAP
8’ to
10’
FERTILIZER
Powder 3 - 5 3' - 4'
Granular 3 - 5 8' - 10'
Pelleted 3 - 5 10' - 12'
Organic 6 - 8 6' - 8'
GRASS SEED
Fine 3 - 4 6' - 7'
Coarse 4 - 5 8' - 9'
ICE ELTER 6 - 8 10' - 12'
TYPE SPREAD
ATERIAL FLOW SETTING WIDTH
APPLICATION CHART (SHIELD UP)
OPERATING SPEED - 3 PH. (100 ft. in 23 seconds)
IMPORTANT: Application rates shown in the chart are
affected by humidity and by the moisture content of
the material (granular and pellet). Some minor set-
ting adjustments may be necessary to compensate
for this condition.

9
FIGURE 15
FIGURE 16
CHECK FOR LOOSE FASTENERS
1. Before each use make a thorough visual check of
the spreader for any bolts and nuts which may have
loosened. Retighten any loose bolts and nuts.
CHECK FOR WORN OF DAMAGED PARTS
2. Check for worn or damaged parts before each use.
Repair or replace parts if necessary.
CHECK TIRE INFLATION
3. Check if tires are adequately inflated before each use.
Do not inflate tires beyond maximum recommended
pressure.
1. Rinse inside of hopper and exterior of spreader and
dry off before storing.
2. Store in a clean, dry area.
CAUTION: DO NOT inflate tires beyond
the maximum recommended pressure
printed on side of tire.
CLEANING
4. Rinse inside of hopper and exterior of spreader and
dry off before storing.
LUBRICATE (See figure 15)
5. Lightly apply automotive grease as needed to the
sprocket and gear.
6. Oil the nylon bushings on the vertical sprocket shaft
and on the axle at least once a year, or more often as
needed.
7. Oil right hand (idler) wheel bearing at least once a year
or more often as needed.
MAINTENANCE STORAGE
1. If the axle, slotted gear and sprocket assembly is
disassembled, mark down the positions of the parts as
they are removed. The drive wheel and sprocket
positions in relation to the slotted gear determine
which direction the spreader plate will spin. Be sure to
reassemble them in their original positions. (Refer to
figure 3 on page 4.) Use shim washers (Ref. no. 21 on
pages 10 and 11) as needed for minimum backlash.
Add grease to gear and sprocket.
2. If the agitator hairpin becomes damaged or worn it
can be replaced. See figure 16.
SERVICE AND ADJUSTMENTS
GREASE
OIL
OIL
SPROCKET
SHAFT
AGITATOR
HAIRPIN

10
REPAIR PARTS FOR BROADCAST SPREADER MODEL 45-02142
1
4
23
23
3
5
6
13
46
10
11
12 19
19
20
21 21
33
26
38
27 36
31
49
18
35
35
B
A
D
E
D
17
14
28
48
37
37
43
44
34
41
42
8
11
11
45
39
50
50
24
24
15 15
22
53
53
7
32
40
40
9
9
9
9
9
9
9
9
9
7
7
7
7
7
7
7
7
51
51
32
51
A
B
25
32
9
4
E
9
56
39
52
40
9
39
39
C
C
40
32
47

11
REPAIR PARTS LIST FOR BROADCAST SPREADER MODEL 45-02142
*Purchase common hardware locally.
REF. PART QTY. DESCRIPTION
NO. NO.
31 48934 1 Hairpin Agitator
32 43088 12 Washer, Flat 1/4" Std.
33 44468 1 Sprocket - 6 Tooth
34 44514 1 Rod, Flow Control
35 23525 2 Brace, Hitch
36 23780 1 Support, Shaft
37 44482 2 Grip, Handle
38 46055 1 Pin, Spring 1/8" Dia. x 1" Lg.
39 1543-069 10 Washer, Nylon
40
R19111116 7 Washer, 5/16 SAE
41 24858 1 Stop, Adjustable
42 24855 1 Bracket, Flow Control ount
43 46885 1 Gear, Plastic
44 24856 1 Flow Control Arm
45 44101 1 Cotter Pin 3/32" x 3/4" Lg.*
46 23533 1 Plate, Closure
47 44950 1 Bolt, Carriage 1/4-20 x 3/4" Lg.
48 43848 1 Grip, Flow Control Arm
49 44481 1 Cap, Vinyl
50 44663 2 Hub Cap
51
R19171616 3 Washer, Flat 17/32" I.D.
52 47141 1 Nylon Wing Nut, 1/4-20
53 44285 2 Bushing, Delrin 3/8" I.D.
56 47063 1 Pin, Cotter 5/32" x 2"
48319 1 Owner's anual
REF. PART QTY. DESCRIPTION
NO. NO.
1 44624 1 Hopper
2 43882 4 Rivet, Stainless
3 62482 1 Ass'y, Guide Closure
4 44588 1 Tube, Frame
5 23753 1 Slide Gate Angle Bracket
6 23758 1 Slide Gate Bracket
7 43648 18 Bolt, Hex 1/4-20 x 1-1/2" Lg.*
8 24857 1 Flow Control Link
9 43013 22 Nut, Hex Lock 1/4-20 Thd. *
10 44591 1 Tube, Crossover
11 43012 3 Bolt, Hex 1/4-20 x 3/4" Lg. Gr. 5
12 43177 2 Washer, Lock 1/4" I.D.*
13 44566 1 Spring, Torsion
14 44590 1 Tube, Handle (Long)
15 47052 2 Wheel
17 44589 1 Tube, Handle (Short)
18 24407 1 Shaft, Axle
19 44665 2 Pin, Spring 5/32" Dia. x 1-1/4" Lg.
20 44672 1 Bushing, Axle Shaft
21 44137 4 Washer, Flat 1/2" I.D.
22 R19171616 1 Washer, Flat 17/32" I.D.
23 741-0248 2 Bearing, Flange
24 46501 2 Tube, Spacer
25 25305 1 Shaft, Sprocket
26 04367 1 Spreader Plate
27 43850 1 Pin, Spring 1/8" Dia. x 5/8" Lg.
28 44587 1 Tube, Leg Stand
29 C-9 5732 2 Pop Rivet
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REPAIR PARTS
Agri-Fab, Inc.
303 West Raymond
Sullivan, IL. 61951
217-728-8388
www.agri-fab.com
the fastest way to purchase parts
www.speedepart.com