agrimac BR60 User manual

BR60
OPERATING INSTRUCTIONS
Agrimac reserves the rights to make design changes or to change the product without any obligation on
informing the client before or after the changes have been made.
Rev.09/2020
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OPERATING INSTRUCTIONS
BR60
Rev.09/2020
1
ACKNOWLEDGEMENT
Thank you for the confidence you have placed in our company by choosing our new AGT 1060
series tractor.
After many years of experience we can now say that, relying on global trends of development of
such tractors and taking into account the desires and requirements of customers, we have
developed a product that meets high standards aimed to provide the highest level of performance
and reliability, which can be used in various fields of agriculture and public utilities, as well as to
facilitate production.
The following operating and maintenance
instructions refer to this tractor.
Variant/version……………………….
Serial number………………………
Year of manufacture………………………….
Agrimac
Barrio de Euba S/N 48340
Amorebieta, Vizcaya, España
www.agrimac.es
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OPERATING INSTRUCTIONS
BR60
Rev.09/2020
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agrimac
DECLARATION OF CONFORMITY
hereby declares that the product:
BR60
is manufactured in accordance with:
1. the Regulation on the approval and market surveillance of agricultural and forestry
vehicles (EU) no. 167/2013
and any related subsequent modifications.
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OPERATING INSTRUCTIONS
BR60
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CONTENTS
DECLARATION OF CONFORMITY................................................................................................................2
CONTENTS............................................................................................................................................................3
1 GENERAL....................................................................................................................................................8
1.1 TERMS...............................................................................................................................................9
2 SAFETY......................................................................................................................................................10
2.1 SAFETY WARNINGS.......................................................................................................................11
2.2 DEALER..........................................................................................................................................11
2.3 OPERATOR OR EMPLOYER .........................................................................................................11
2.3.1 PERSONAL PROTECTION .............................................................................................12
2.3.2 IMPROPER USE...............................................................................................................12
2.4 SAFETY INSTRUCTIONS BEFORE USING THE TRACTOR........................................................13
2.4.1 IMPROPER USE OF THE TRACTOR.............................................................................14
2.5 SAFETY INSTRUCTIONS DURING TRACTOR OPERATION ......................................................15
2.5.1 IMPROPER USE OF THE TRACTOR.............................................................................16
2.6 SAFETY INSTRUCTIONS AFTER OPERATING THE TRACTOR.................................................17
2.6.1 IMPROPER USE OF THE TRACTOR.............................................................................17
2.7 SAFETY INSTRUCTIONS FOR OPERATING THE TRACTOR ON STEEP SLOPES ...................18
2.7.1 IMPROPER USE OF THE TRACTOR ON STEEP SLOPES..........................................18
2.8 SAFETY INSTRUCTIONS FOR USING IMPLEMENTS.................................................................18
2.8.1 TRACTOR MOUNTED IMPLEMENTS..........................................................................19
2.8.2 TRAILED IMPLEMENTS................................................................................................19
2.8.3 UNIVERSAL JOINT.........................................................................................................19
2.8.4 IMPROPER USE OF IMPLEMENTS...............................................................................20
2.9 SAFETY INSTRUCTIONS FOR OPERATING THE TRACTOR ON ROADS .................................20
2.9.1 IMPROPER USE OF THE TRACTOR ON THE ROAD .................................................21
2.10 SAFETY INSTRUCTIONS FOR TRANSPORTING THE TRACTOR ..............................................21
2.10.1 TRANSPORT ....................................................................................................................21
2.10.2 TOWING ...........................................................................................................................21
2.10.3 IMPROPER TRANSPORT ...............................................................................................21
2.11 SAFETY INSTRUCTIONS FOR MAINTENANCE OF THE TRACTOR .........................................22
2.11.1 IMPROPER USE DURING MAINTENANCE.................................................................24
2.12 SAFETY INSTRUCTIONS FOR OPERATING THE TRACTOR WITH WEIGHTS INSTALLED ...24
2.12.1 IMPROPER USE OF WEIGHTS......................................................................................25
2.13 SAFETY INSTRUCTIONS FOR OPERATING THE TRACTOR DURING SPRAYING..................25
2.13.1 IMPROPER USE DURING SPRAYING..........................................................................25
2.14 SAFETY INSTRUCTIONS FOR OPERATING THE TRACTOR IN FORESTRY OPERATIONS....26
2.14.1 IMPROPER USE IN FORESTRY OPERATIONS...........................................................26
2.15 SAFETY INSTRUCTIONS FOR OPERATING THE TRACTOR WITH A FRONT LOADER .........26
2.16 SAFETY INSTRUCTIONS FOR ENVIRONMENTAL PROTECTION (RECYCLING)....................26
2.17 ADDITIONAL SAFETY REQUIREMENTS.....................................................................................27
2.18 DESCRIPTION OF SAFETY SIGNS ON THE TRACTOR..............................................................28
3 TECHNICAL SPECIFICATIONS OF THE TRACTOR......................................................................31
3.1 MANUFACTURER’S INFORMATION ...........................................................................................31
3.2 REPLACEMENT PARTS.................................................................................................................33
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OPERATING INSTRUCTIONS
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4 GENERAL DESCRIPTION OF THE TRACTOR ................................................................................34
4.1 DESCRIPTION OF THE MAIN COMPONENTS OF THE TRACTOR ..........................................35
4.2 DESCRIPTION OF THE MAIN COMPONENTS OF THE CAB....................................................38
4.3 DESCRIPTION OF THE DRIVER'S SEAT .....................................................................................39
4.4 HYDRAULIC SYSTEM DESCRIPTION..........................................................................................40
4.4.1 HYDRAULIC DIAGRAM................................................................................................42
4.5 DESCRIPTION OF THE FRONT HYDRAULIC LIFT MECHANISM (OPTIONAL) .....................43
4.6 DESCRIPTION OF THE REAR HYDRAULIC LIFT MECHANISM ..............................................44
4.7 DESCRIPTION OF THE MAIN SAFETY COMPONENTS.............................................................46
4.8 DESCRIPTION OF INSTRUMENTS AND CONTROLS.................................................................49
4.8.1 DESCRIPTION OF SIGNS ON CONTROLS ..................................................................49
4.8.2 TRACTOR CONSOLE......................................................................................................54
4.8.3 DRIVING CONTROLS.....................................................................................................67
4.8.4 OPERATING CONTROLS (PTO DRIVE SHAFT).........................................................71
4.8.5 HYDRAULIC CONTROLS..............................................................................................72
4.8.6 CAB CONTROLS .............................................................................................................76
4.9 DESCRIPTION OF OPTIONAL EQUIPMENT..............................................................................79
4.9.1 FRONT HYDRAULIC LIFT MECHANISM ...................................................................80
4.9.2 WEIGHTS..........................................................................................................................81
4.9.3 ADDITIONAL HYDRAULIC CONTROLS ....................................................................82
4.9.4 REAR HYDRAULIC LIFT MECHANISM......................................................................86
4.9.5 FLOATING HYDRAULICS WITH SUPPORT ...............................................................90
4.9.6 HYDRAULIC BRAKE ON A TRAILED IMPLEMENT.................................................92
4.10 DESCRIPTION OF DEVICES FOR USING THE TRACTOR ON THE ROAD..............................93
4.11 DESCRIPTION OF THE ELECTRICAL SYSTEM OF THE TRACTOR.........................................94
4.11.1 BATTERY.........................................................................................................................94
4.11.2 ELECTRIC STARTER......................................................................................................94
4.11.3 ALTERNATOR.................................................................................................................95
4.11.4 ENGINE COMPUTER......................................................................................................95
4.11.5 FUSES ...............................................................................................................................96
4.11.6 EXTERNAL 7-PIN SOCKET FOR IMPLEMENTS ......................................................101
4.11.7 EXTERNAL 3-PIN SOCKET FOR IMPLEMENTS ......................................................101
5 TRANSPORTING THE TRACTOR.....................................................................................................102
5.1 LOADING......................................................................................................................................102
5.2 UNLOADING ................................................................................................................................104
5.3 TOWING........................................................................................................................................104
6 TRACTOR ADJUSTMENTS.................................................................................................................106
6.1 ADJUSTING THE DRIVER'S AREA.............................................................................................106
6.1.1 ADJUSTING THE DRIVER'S SEAT .............................................................................106
6.1.2 ROTATING THE DRIVER'S SEAT...............................................................................108
6.1.3 STEERING WHEEL ADJUSTMENT ............................................................................110
6.1.4 ADJUSTMENT OF REAR-VIEW MIRRORS ...............................................................111
6.2 ADJUSTING THE LIGHTS...........................................................................................................112
6.2.1 ADJUSTING THE FRONT HEADLIGHTS...................................................................112
6.2.2 ADJUSTING THE WORKING LAMPS ........................................................................113
6.2.3 ADJUSTING THE WORKING LAMPS (VERSION WITH A CAB) ...........................114
6.3 ADJUSTING THE REAR HYDRAULIC LIFT MECHANISM.......................................................115
6.3.1 ADJUSTING THE LOWER LINK ARMS.....................................................................116
6.3.2 ADJUSTING THE VERTICAL TENSIONERS.............................................................118
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OPERATING INSTRUCTIONS
BR60
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6.3.3 ADJUSTING THE TOP LINK........................................................................................119
6.3.4 ADJUSTING THE LATERAL TENSIONERS...............................................................121
6.4 ADJUSTING THE FRONT HYDRAULIC LIFT MECHANISM (OPTIONAL)..............................122
6.4.1 ADJUSTING THE LOWER LINK ARMS .....................................................................123
6.4.2 ADJUSTING THE TOP LINK........................................................................................123
6.5 ADJUSTING THE HEIGHT OF THE REAR TOW HOOK...........................................................124
7 OPERATION OF THE TRACTOR.......................................................................................................125
7.1 USING THE SAFETY BELT..........................................................................................................125
7.2 USING THE ROLL BAR................................................................................................................126
7.3 STARTING THE TRACTOR ..........................................................................................................128
7.3.1 STARTING THE ENGINE .............................................................................................128
7.3.2 SHUTTING OFF THE ENGINE.....................................................................................130
7.3.3 STARTING THE ENGINE USING A BATTERY .........................................................131
7.4 ENGINE COVER...........................................................................................................................133
7.5 USING THE TRACTOR CAB........................................................................................................134
7.5.1 CAB DOORS...................................................................................................................134
7.5.2 FRONT WINDSCREEN .................................................................................................134
7.5.3 REAR WINDSCREEN....................................................................................................136
7.6 PTO DRIVE SHAFT......................................................................................................................137
7.6.1 PTO DRIVE SHAFT ENGAGEMENT...........................................................................137
7.6.2 PTO DRIVE SHAFT ROTATION..................................................................................140
7.7 UNIVERSAL JOINT ......................................................................................................................141
7.7.1 CONNECTING THE UNIVERSAL JOINT....................................................................141
7.7.2 DISCONNECTING THE UNIVERSAL JOINT .............................................................143
7.8 USE OF IMPLEMENTS ................................................................................................................144
7.8.1 CONNECTING AND DISCONNECTING THE IMPLEMENT ON THE REAR
HYDRAULIC LIFT MECHANISM................................................................................144
7.8.2 CONNECTING AND DISCONNECTING THE IMPLEMENT ON THE FRONT
HYDRAULIC LIFT MECHANISM................................................................................149
7.8.3 CONNECTING AND DISCONNECTING THE IMPLEMENT ON THE REAR TOW
HOOK..............................................................................................................................151
7.9 USING CONNECTION OF THE TRACTOR ................................................................................152
7.9.1 USING HYDRAULIC CONNECTIONS........................................................................152
7.9.2 USING ELECTRIC CONNECTIONS ............................................................................153
7.10 USING THE WEIGHTS.................................................................................................................154
7.10.1 40 KG WHEEL WEIGHTS.............................................................................................154
7.10.2 48 KG WHEEL WEIGHTS.............................................................................................155
7.11 RECOMMENDATIONS FOR USING THE TRACTOR.................................................................156
7.11.1 USING THE TRACTOR ON THE ROAD......................................................................157
7.11.2 DRIVING THE TRACTOR.............................................................................................158
7.11.3 STOPPING THE TRACTOR ..........................................................................................158
7.12 EXTENDED PERIOD OF INACTIVITY AND RESTARTING THE TRACTOR............................159
7.12.1 EXTENDED PERIOD OF INACTIVITY OF THE TRACTOR.....................................159
7.12.2 RESTARTING THE TRACTOR.....................................................................................159
7.13 TANK FILLING.............................................................................................................................160
8 TRACTOR MAINTENANCE................................................................................................................161
8.1 TRACTOR LIFTING POINTS .......................................................................................................161
8.2 WHEELS........................................................................................................................................162
8.2.1 REMOVING AND INSTALLING WHEELS.................................................................162
8.2.2 TYRES.............................................................................................................................163
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OPERATING INSTRUCTIONS
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8.2.3 THE REST FOR THE FINAL WHEEL POSITION.......................................................165
8.2.4 WHEEL TRACK ADJUSTMENT..................................................................................166
8.3 ELECTRICAL SYSTEM.................................................................................................................167
8.3.1 CHANGING THE BATTERY ........................................................................................167
8.3.2 CHANGING THE LIGHT BULBS.................................................................................169
8.4 CLEANING THE TRACTOR.........................................................................................................177
8.5 ENGINE MAINTENANCE ............................................................................................................177
8.5.1 CHECKING THE ENGINE OIL LEVEL .......................................................................177
8.5.2 CHANGING THE ENGINE OIL....................................................................................178
8.5.3 CHANGING THE OIL FILTER......................................................................................179
8.5.4 CHANGING THE AIR FILTER .....................................................................................180
8.5.5 CLEANING THE AIR FILTER......................................................................................181
8.5.6 CHANGING THE FUEL FILTER..................................................................................182
8.5.7 CHANGING THE BELT.................................................................................................184
8.6 COOLING SYSTEM MAINTENANCE ..........................................................................................185
8.6.1 CHECKING THE COOLANT LEVEL...........................................................................185
8.6.2 DRAINING THE COOLANT .........................................................................................186
8.6.3 CLEANING THE RADIATOR.......................................................................................187
8.7 TRANSMISSION MAINTENANCE................................................................................................188
8.7.1 CHECKING THE GEARBOX OIL LEVEL...................................................................188
8.7.2 CHANGING THE GEARBOX OIL................................................................................188
8.7.3 CHANGING THE HYDRAULIC OIL FILTER.............................................................190
8.7.4 CHECKING THE FRONT DIFFERENTIAL OIL LEVEL............................................191
8.7.5 CHANGING THE FRONT DIFFERENTIAL OIL.........................................................191
8.7.6 CHECKING THE OIL IN LATERAL REDUCERS.......................................................192
8.7.7 CHANGING THE OIL IN LATERAL REDUCERS......................................................193
8.8 AIR CONDITIONER MAINTENANCE (CAB VERSION) .............................................................194
8.8.1 AIR CONDITIONER FILLING......................................................................................195
8.8.2 CHANGING THE AIR CONDITIONER BELT.............................................................195
8.8.3 CHANGING THE CAB FILTER....................................................................................196
8.9 BRAKING SYSTEM MAINTENANCE...........................................................................................197
8.9.1 CHECKING THE BRAKE AND CLUTCH OIL LEVELS............................................197
8.9.2 BRAKE AND CLUTCH BLEEDING.............................................................................198
8.10 GREASING POINTS ON THE TRACTOR ....................................................................................199
8.10.1 DIAGRAM OF GREASING POINTS ............................................................................200
8.11 MAINTENANCE TABLE ...............................................................................................................203
8.12 TRACTOR TROUBLESHOOTING................................................................................................206
8.12.1 WARNING MESSAGES.................................................................................................206
8.12.2 ENGINE MALFUNCTIONS...........................................................................................208
8.12.3 TRANSMISSION MALFUNCTIONS............................................................................211
8.12.4 BRAKE SYSTEM MALFUNCTION .............................................................................212
8.12.5 STEERING SYSTEM MALFUNCTIONS......................................................................212
8.12.6 HYDRAULIC LIFT MECHANISM MALFUNCTIONS ...............................................213
8.12.7 PTO DRIVE SHAFT MALFUNCTION .........................................................................214
8.12.8 DIFFERENTIAL LOCK MALFUNCTION....................................................................215
8.12.9 ELECTRICAL SYSTEM MALFUNCTION...................................................................215
8.12.10 MALFUNCTIONS IN THE CAB ...................................................................................216
8.12.11 MALFUNCTIONS OF HYDRAULIC BRAKE SYSTEM OF THE TRAILED IMPLEMENT
216
8.12.12 TRACTOR MALFUNCTIONS (GENERAL).................................................................216
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OPERATING INSTRUCTIONS
BR60
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9 TECHNICAL DATA OF THE TRACTOR ..........................................................................................217
9.1 TRACTOR DIMENSIONS .............................................................................................................217
9.1.1 DIMENSIONS OF THE REAR HYDRAULIC LIFT MECHANISM............................219
9.1.2 DIMENSIONS OF THE FRONT HYDRAULIC LIFT MECHANISM (OPTIONAL
EQUIPMENT) .................................................................................................................222
9.1.3 DIMENSIONS OF THE REAR TOW HOOK ................................................................223
9.1.4 TRACTOR WHEELBASES............................................................................................224
9.2 TYRE PRESSURE..........................................................................................................................226
9.3 UNLADEN WEIGHT OF THE TRACTOR....................................................................................226
9.3.1 MAXIMUM TECHNICALLY PERMISSIBLE MASS OF THE TRACTOR................226
9.3.2 MAXIMUM PERMISSIBLE MASS OF THE TRACTOR.............................................227
9.3.3 MAXIMUM PERMISSIBLE LOAD ON THE CONNECTION POINT........................228
9.3.4 MAXIMUM TENSILE LOAD ON THE CONNECTION POINT.................................228
9.4 WEIGHTS......................................................................................................................................229
9.5 NOISE LEVEL...............................................................................................................................230
9.5.1 VIBRATIONS ON THE DRIVER ..................................................................................230
9.6 TRACTOR INCLINATION.............................................................................................................230
9.7 TECHNICAL CHARACTERISTICS...............................................................................................231
9.8 PRESCRIBED OILS, LIQUIDS AND LUBRICANTS....................................................................233
9.8.1 OILS.................................................................................................................................233
9.8.2 LIQUIDS..........................................................................................................................233
9.8.3 LUBRICANTS ................................................................................................................233
9.9 PTO DRIVE SHAFT......................................................................................................................234
9.9.1 PTO DRIVE SHAFT CHARACTERISTICS ..................................................................234
9.9.2 TABLE OF THE PTO DRIVE SHAFT SPEEDS ...........................................................234
9.10 TRACTOR SPEED.........................................................................................................................237
9.11 ELECTRICAL CONNECTION OF THE TRACTOR .....................................................................238
9.11.1 WIRING DIAGRAM OF FENDERS..............................................................................238
9.11.2 WIRING DIAGRAM OF THE ENGINE ........................................................................239
9.11.3 WIRING DIAGRAM OF THE DASHBOARD ..............................................................240
9.11.4 WIRING DIAGRAM OF THE CAB...............................................................................241
10 CONVERSIONS OF TRACTOR LOADS ............................................................................................242
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OPERATING INSTRUCTIONS
BR60
Rev.09/2020
8
1GENERAL
The AGT tractors were designed and manufactured to provide the highest level of reliability and
work performance to its users. However, a lot also depends on the user, their approach to work
and to subsequent maintenance and proper care of the tractor.
For this purpose, these operating instructions have been prepared in such a way as to prevent the
user or to minimize the risk of contact with exposed components of the tractor.
As the manufacturer, we have drafted these operating instructions in accordance with the
standard SIST ISO 3600:1996 and by taking into account the principle of communication
(manufactured - user) for easier reading and understanding of information.
To ensure that these instructions are followed correctly by you as the operator of your new AGT
tractor, you must carefully read the operating and maintenance instructions and follow them
when handling the tractor.
The pictures in these instructions may show the tractor without its safety guards and devices to
give clearer information and CANNOT be used as a reference for the correct use of the tractor.
Operating and maintenance instructions are an integral part of the tractor and contain essential
information for efficient and safe operation and long service life of the tractor.
Please keep these operating and maintenance instructions in an easily accessible area so
that they are available in any situation.
If the tractor is sold to another customer, be sure to also hand over these instructions.
If you require professional assistance, please contact one of our service centres that will be
happy to help you. Upon contact, please provide exact information about your tractor, which can
be found on the identification plate.
In addition to operating instructions, when purchasing the AGT
tractor you should also receive the following documents:
- engine operating and maintenance instructions,
- warranty certificate and
- the declaration of conformity of the product.
Due to development and modifications, the text of Operating and maintenance instructions may
slightly differ from the actual state of the tractor. Therefore, we, as the manufacturer, reserve the
right to make technical changes of information without notifying the customer in advance.
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OPERATING INSTRUCTIONS
BR60
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1.1 TERMS
The terms used in these operating instructions are explained below for easier understanding of
the text that follows.
- FOPS (Falling objects protective structure), safety structure, which protects the driver
in case of falling objects from above;
- OPS (Operator protective structure), safety structure, which protects the driver from
penetrating objects;
- ROPS (Roll over protective structure), roll bar or safety cabin, which protects the
driver in case of a tractor rollover;
- PTO (Power take-off), a power take-off shaft that transmits the drive directly from the
engine to the tractor implement;
- Universal joint, the shaft that connects the tractor and the tractor implement;
- EGR (Exhaust gas recirculation), a valve used for the recirculation of exhaust gas;
- DPF (Diesel Particulate Filter), a device that removes diesel particulate matter or soot
from the exhaust gas to reduce the emissions of dangerous substances;
- Cat. I cab, the cab does not provide appropriate protection for the driver who performs
spraying operations for the protection of plants;
- Operator/driver, a person who is qualified and suitably trained for operating or driving
the tractor and is authorized to service the tractor;
- Maintenance, a set of servicing operations aimed at achieving functionality and efficient
operation of the tractor for further use. The maintenance schedule is usually prescribed
by the manufacturer, including the appropriate time intervals and procedures;
- Service technician, a person who is authorized to
perform service work on the tractor;
- Authorized service centre, the service chosen by the
manufacturer for routine maintenance of the tractor;
- Improper use, use of the tractor, which is not in
compliance with operating instructions;
- Dangerous area, an area within which there is a high
risk for safety and health of persons;
- View direction, the position of the tractor is
determined by the drawing and depends on the driving
direction. Directions shown in the figure (Fig. 1) are
used in the following pages of the operating
instructions.
Fig. 1
REAR SIDE
FRONT SIDE
RIGHT SIDE
LEFT SIDE
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