Toro 03200 Reelmaster 3100-D User manual

FormNo.3442-794RevA
Reelmaster®3100-DTractionUnit
ModelNo.03170—SerialNo.403430001andUp
ModelNo.03171—SerialNo.403430001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3442-794*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberplate(if
equipped)toaccesswarranty,parts,andother
productinformation.
g259773
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup.......................................................................11
1InstallingtheWheels......................................12
2InstallingtheSteeringWheel..........................12
3ChargingandConnectingtheBattery.............13
4CheckingtheAngleIndicator.........................14
5AdjustingTireAirPressure.............................14
6InstallingtheHoodLatch(CEOnly)................14
7InstallingtheExhaustGuard(CE
Only).............................................................16
8InstallingtheRollBar.....................................16
9InstallingtheFrontLiftArms...........................17
10InstallingtheCarrierFramestothe
CuttingUnits.................................................18
11MountingtheCuttingUnits...........................19
12MountingtheCuttingUnitDrive
Motors...........................................................20
13AdjustingtheLiftArms.................................21
14InstallingtheTipperRollerKit
(Optional)......................................................22
15ApplyingtheCEDecals...............................22
ProductOverview...................................................23
Controls...........................................................23
Specications..................................................25
Attachments/Accessories.................................25
BeforeOperation.................................................26
BeforeOperationSafety...................................26
PerformingDailyMaintenance..........................26
CheckingtheInterlockSystem..........................26
FillingtheFuelTank..........................................26
DuringOperation.................................................27
DuringOperationSafety...................................27
StartingtheEngine...........................................28
ShuttingOfftheEngine.....................................29
BleedingtheFuelSystem.................................29
CuttingGrasswiththeMachine........................29
ClipRate(ReelSpeed).....................................30
AdjustingReelSpeed.......................................31
OperatingTips.................................................31
AfterOperation....................................................32
AfterOperationSafety......................................32
AfterMowing....................................................32
IdentifyingtheTie-DownPoints........................32
HaulingtheMachine.........................................32
TowingtheMachine..........................................32
Maintenance...........................................................33
MaintenanceSafety..........................................33
RecommendedMaintenanceSchedule(s)...........33
DailyMaintenanceChecklist.............................35
Pre-MaintenanceProcedures..............................36
RemovingtheBatteryCover.............................36
OpeningtheHood............................................36
Lubrication..........................................................37
GreasingtheBearingsAndBushings................37
CheckingtheSealedBearings..........................39
EngineMaintenance...........................................40
EngineSafety...................................................40
ServicingtheAirCleaner..................................40
CheckingtheEngine-OilLevel..........................40
ChangingtheEngineOilandtheFilter..............41
FuelSystemMaintenance...................................42
ServicingtheFuelT ank.....................................42
InspectingtheFuelLinesand
Connections..................................................42
DrainingtheWaterSeparator...........................42
ChangingtheFuelFilterCanister......................43
BleedingAirfromtheInjectors..........................43
ElectricalSystemMaintenance...........................44
ElectricalSystemSafety...................................44
ServicingtheBattery.........................................44
ServicingtheFuses..........................................44
DriveSystemMaintenance..................................45
CheckingtheTirePressure...............................45
TorquingtheWheelNuts...................................45
AdjustingtheTractionDriveforNeutral.............45
CoolingSystemMaintenance..............................46
CoolingSystemSafety.....................................46
CheckingtheCoolingSystem...........................46
CleaningtheEngineCoolingSystem................46
BrakeMaintenance.............................................47
AdjustingtheParkingBrake..............................47
BeltMaintenance................................................48
ServicingtheEngineBelts................................48
ControlsSystemMaintenance.............................49
AdjustingtheThrottle........................................49
HydraulicSystemMaintenance...........................49
HydraulicSystemSafety...................................49
CheckingtheHydraulicLinesand
Hoses............................................................49
CheckingtheLeveloftheHydraulic
Fluid..............................................................49
HydraulicFluidSpecications...........................50
HydraulicFluidCapacity...................................50
ChangingtheHydraulicFluid............................50
ReplacingtheHydraulicFilter...........................51
CuttingUnitSystemMaintenance........................52
BladeSafety.....................................................52
CheckingtheReel-to-BedknifeContact............52
BacklappingtheCuttingUnits...........................52
Cleaning..............................................................54
WashingtheMachine.......................................54
Storage...................................................................54
StorageSafety..................................................54
PreparingtheTractionUnit...............................54
PreparingtheEngine........................................54
Troubleshooting......................................................56
UsingtheStandardControlModule
(SCM)...........................................................56
3

Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-7276
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenawayfromthebattery.
decal94-3353
94-3353
1.Crushinghazardofhand—keephandsaway.
99-3444
decal99-3444
99-3444
1.Transportspeed—fast2.Mowingspeed—slow
4

decal106-9290
106-9290
1.Inputs5.Inseat9.Outputs13.Engine—Start
2.Reels—active6.PTO10.PTO14.Power
3.Hightemperatureshutdown7.Parkingbrake—Off11.Engine—Start
4.Hightemperaturewarning8.Neutral12.Engine—Run
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
decal121-3598
121-3598
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthe
machineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Tippinghazard—donotdriveacrossslopesgreaterthan
17°.
5

decal121-3628
121-3628
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthe
machineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Tippinghazard—donotdriveacrossslopesgreaterthan
25°.
decal133-8062
133-8062
decal140-7461
140-7461
1.Crushinghazardofhands—stayawayfrommovingparts;
readtheOperator’sManual.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
6

decal121-3619
121-3619
1.PTO—Disengage6.Engine—Shutoff
2.PTO—Engage7.Engine—Run
3.Lowerthecuttingunits.8.Engine—Start
4.Raisethecuttingunits.9.Fast
5.Lock10.Slow
7

decal121-3620
121-3620
1.PTO—Disengage7.Lock
2.PTO—Engage8.Engine—Shutoff
3.Movethecuttingunitsright.9.Engine—Run
4.Movethecuttingunitsleft.10.Engine—Start
5.Lowerthecuttingunits.11.Fast
6.Raisethecuttingunits.12.Slow
8

decal121-3623
121-3623
1.Warning—readtheOperator'sManual;donotoperatethe
machineunlessyouhavereceivedtraining.
5.Thrownobjecthazard—keepbystandersaway.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
6.Warning—wearhearingprotection.
3.Tippinghazard—slowthemachinebeforeturning;when
drivingonslopes,keepthecuttingunitsloweredandyour
seatbeltfastened.
7.Entanglementhazard—keepawayfrommovingparts;keep
allguardsandshieldsinplace.
4.Warning—donotparkonslopes;engagetheparkingbrake,
stopthecuttingunits,lowertheattachments,shutoffthe
engine,andremovethekeyfromtheignitionbeforeleaving
themachine.
9

decal138-6979
138-6979
1.ReadtheOperator'sManual.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Frontwheelassembly2
1Rearwheelassembly1Installthewheels.
Steeringwheel1
Steering-wheelcap1
Largewasher1
Jamnut1
2
Screw1
Installthesteeringwheel.
3Electrolyte–Activate,charge,andconnectthe
battery.
4Inclinometer1Checktheangleindicator.
5Nopartsrequired–Adjustthetireairpressure.
Lockbracket1
Rivet2
Washer1
Screw(1/4x2inches)1
6
Locknut(1/4inch)1
Installthehoodlatch(CE).
Exhaustguard1
7Self-tappingscrew4Installtheexhaustguard(CE).
Roll-barassembly1
Flange-headbolts4
Locknuts4
8Hoseclamp1
Installtherollbar.
Liftarms2
Pivotrod2
9Bolt(5/16x7/8inch)2
Installthefrontliftarms.(Partsare
suppliedintheLiftArmKit.)
10Nopartsrequired–Installthecarrierframestothecutting
units.
11Nopartsrequired–Mountthecuttingunits.
12Nopartsrequired–Mountthecuttingunitdrivemotors.
13Nopartsrequired–Adjusttheliftarms.
14Tipperrollerkit(notincluded)1Installtheoptionaltipperrollerkit.
Warningdecal(121-3598)1
CEdecal1
15Productionyeardecal1
ApplytheCEdecals.
11

MediaandAdditionalParts
DescriptionQty.Use
Ignitionkey2Starttheengine.
Operator'sManual1
Engineoperator'smanual1Readbeforeoperatingthemachine.
Operatortrainingmaterial1Viewbeforeoperatingthemachine.
Pre-deliverychecklist1Checktoensurethatthemachinehasbeenproperlyset
up.
Certicateofcompliance1EnsureCEcompliance.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
InstallingtheWheels
Partsneededforthisprocedure:
2Frontwheelassembly
1Rearwheelassembly
Procedure
Important:Therimandtireoftherearwheelis
narrowerthanthatofthefront2rimsandtires.
1.Mountawheelassemblyontothewheelhub
withthevalvestemalignedoutward.
2.Securethewheeltothehubwiththelugnuts,
andtorquethenutsinacrossingpatternto61
to88N∙m(45to65ft-lb).
3.Repeatsteps1and2fortheotherwheel
assemblies.
2
InstallingtheSteering
Wheel
Partsneededforthisprocedure:
1Steeringwheel
1Steering-wheelcap
1Largewasher
1Jamnut
1Screw
Procedure
1.Slidethesteeringwheelontothesteeringshaft
(Figure3).
g010834
Figure3
1.Steeringwheel3.Jamnut
2.Washer4.Cap
2.Slidethewasherontothesteeringshaft(Figure
3).
12

3.Securethesteeringwheeltotheshaftwitha
jamnutandtightenitto27to35N∙m(20to26
ft-lb)(Figure3).
4.Installthecaptothesteeringwheelandsecure
itwithascrew(Figure3).
3
ChargingandConnecting
theBattery
Partsneededforthisprocedure:
–Electrolyte
Procedure
DANGER
Batteryelectrolytecontainssulfuricacid,
whichislethalifconsumedandcauses
severeburns.
•Donotdrinkelectrolyteandavoidcontact
withskin,eyes,orclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Removethe2knobsthatsecurethebattery
covertothemachine,andremovethecover
(Figure4).
g336164
Figure4
1.Knob
2.Batterycover
2.Chargethebatteryatarateof3to4Afor4to
8hours.
WARNING
Chargingthebatteryproducesgasses
thatcanexplode.
•Keepsparksandamesawayfrom
battery.
•Neversmokenearthebattery.
3.Whenthebatteryischarged,disconnectthe
chargerfromtheelectricaloutletandbattery
posts.
4.Installthepositivecable(red)tothepositive(+)
batteryterminal,andsecurethemwithT-bolt
andnut(Figure5).
Note:Ensurethatthepositive(+)terminalisall
thewayontothepostandthecableispositioned
snugtothebattery.
Important:Thecablemustnotcontactthe
batterycover.
5.Installthenegativecable(black)tothenegative
(–)batteryterminalofthebattery,andsecure
themwithT-boltandnut(Figure5).
WARNING
Incorrectbatterycableroutingcould
damagethetractorandcablescausing
sparks.Sparkscancausethebattery
gassestoexplode,resultinginpersonal
injury.
•Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
13

g011213
Figure5
1.Positive(+)batterycable2.Negative(–)batterycable
Important:Ifyoueverremovethebattery,
ensurethatthebatteryclampboltsare
installedwiththeboltheadspositionedon
thebottomsideandthenutsonthetopside.
Iftheclampboltsarereversed,theymay
interferewiththehydraulictubeswhenyou
shiftthecuttingunits.
6.CoatbothbatteryconnectionswithGrafo112X
skin-overgrease(ToroPartNo.505-47)orlight
greasetopreventcorrosion.
7.Slidetherubberbootoverthepositiveterminal
topreventapossibleshortfromoccurring.
8.Installthebatterycover.
4
CheckingtheAngle
Indicator
Partsneededforthisprocedure:
1Inclinometer
Procedure
1.Parkthemachineonaat,levelsurface.
2.Verifythatthemachineislevelbyplacing
ahandheldinclinometer(suppliedwiththe
machine)ontheframecrossrail,bythefuel
tank(Figure6).Theinclinometershouldread
zerodegreeswhenviewedfromtheoperator’s
position.
g008873
Figure6
1.Angleindicator
3.Iftheinclinometerdoesnotreadzerodegrees,
movethemachinetoalocationwhereazero
degreereadingisattained.Theangleindicator,
mountedonthemachine,shouldnowreadzero
degreesaswell.
4.Iftheangleindicatordoesnotreadzerodegrees,
loosenthe2screwsandnutssecuringtheangle
indicatortothemountingbracket,adjustthe
indicatortoattainazerodegreereading,and
tightenthebolts.
5
AdjustingTireAirPressure
NoPartsRequired
Procedure
Adjustthetireairpressureateachofthetires;referto
CheckingtheTirePressure(page45).
Note:Thetiresareover-inatedforshipping.
14

6
InstallingtheHoodLatch
(CEOnly)
Partsneededforthisprocedure:
1Lockbracket
2Rivet
1Washer
1Screw(1/4x2inches)
1Locknut(1/4inch)
Procedure
1.Unhookthehoodlatchfromthehood-latch
bracket.
2.Removetherivets(2)securingthehood-latch
brackettothehood(Figure7).Removethe
hood-latchbracketfromthehood.
g012628
Figure7
1.Hood-latchbracket2.Rivets
3.Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood.Thelockbracketmustbeagainstthe
hood(Figure8).Donotremovetheboltandnut
assemblyfromthelockbracketarm.
g012629
Figure8
1.CElockbracket2.Boltandnutassembly
4.Alignthewasherswiththeholesontheinsideof
thehood.
5.Rivetthebracketsandthewasherstothehood
(Figure8).
6.Hookthelatchontothehood-latchbracket
(Figure9).
g012630
Figure9
1.Hoodlatch
7.Screwtheboltintotheotherarmofhood-lock
brackettolockthelatchinposition(Figure10).
Note:Tightentheboltsecurelybutdonot
tightenthenut.
15

g012631
Figure10
1.Bolt3.Armofhood-lockbracket
2.Nut
7
InstallingtheExhaust
Guard(CEOnly)
Partsneededforthisprocedure:
1Exhaustguard
4Self-tappingscrew
Procedure
1.Positiontheexhaustguardaroundthemufer
whilealigningthemountingholeswiththeholes
intheframe(Figure11).
g008875
Figure11
1.Exhaustguard
2.Securetheexhaustguardtotheframewith4
self-tappingscrews(Figure11).
8
InstallingtheRollBar
Partsneededforthisprocedure:
1Roll-barassembly
4Flange-headbolts
4Locknuts
1Hoseclamp
Procedure
Important:Neverweldormodifyarollover
protectionsystem(ROPS).Replaceadamaged
ROPS;donotrepairorreviseit.
1.Lowertherollbarontothetractionunitmounting
brackets,aligningthemountingholes.Ensure
thattheventtubeontherollbarisontheleft
sideofthemachine(Figure12).
16

g011160
Figure12
1.Rollbar4.Fuellineventtubehose
2.Mountingbracket5.Hoseclamp
3.Venttube
2.Secureeachsideoftherollbartothemounting
bracketswith2angeheadboltsandlocknuts
(Figure12).T orquethefastenersto81N∙m(60
ft-lb).
3.Securethefuellineventhosetotheventtube
ontherollbarwiththehoseclamp.
CAUTION
Startingtheenginewiththefuellinevent
hosedisconnectedfromtheventtube
willcausefueltoowfromthehose,
increasingtheriskofreorexplosion.
Areorexplosionfromfuelcanburn
youandothersandcancauseproperty
damage.
Connectthefuellineventhosetothe
venttubepriortostartingtheengine.
9
InstallingtheFrontLift
Arms
Partsneededforthisprocedure:
2Liftarms
2Pivotrod
2Bolt(5/16x7/8inch)
Procedure
1.Removethe2boltsthatsecuretheliftarmpivot
shaftlinktotheliftarmpivotshafts,andremove
andretainthepivotshaftlinkandbolts(Figure
13).
g011161
Figure13
1.Liftarmpivotshaftlink2.Liftarmpivotshaft
2.Insertapivotrodintoeachliftarmandalignthe
mountingholes(Figure14).
g011162
Figure14
1.Liftarm2.Pivotrod
3.Securethepivotrodstotheliftarmswith2bolts
(5/16x7/8inch).
4.Inserttheliftarmsontotheliftarmpivotshafts
(Figure15),andsecureeachwithaliftarmpivot
shaftlinkandboltspreviouslyremoved.
Note:T orquetheboltsto95N∙m(70ft-lb).
17

g011966
Figure15
1.Liftarm,right4.Liftcylinder
2.Retainingring5.Spacers(2)
3.Liftarm,left6.Mountingpin
5.Removetherearretainingringssecuringthe
mountingpinstoeachendoftheliftcylinder.
6.Securetherightendoftheliftcylindertothe
rightliftarmwithapinand2spacers(Figure
15).Secureitwitharetainingring.
7.Securetheleftendoftheliftcylindertotheleft
liftarmwithapin.Secureitwitharetainingring.
10
InstallingtheCarrier
FramestotheCuttingUnits
NoPartsRequired
Procedure
1.Removethecuttingunitsfromthecartons.
Adjustthemasdescribedinthecuttingunit
operator’smanual.
2.Positionafrontcarrierframe(Figure16)onto
eachfrontcuttingunit.
g011968
Figure16
1.Frontcarrierframe
3.Securethemountinglinkstothefrontcarrier
framesasfollows:
•Securethefrontmountinglinkstothemiddle
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,as
showninFigure17.Positionawasheron
eachsideofthelinkwhenmounting.Torque
thefastenersto42N∙m(31ft-lb).
•Securetherearmountinglinkstothemiddle
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,as
showninFigure17.Positionawasheron
eachsideofthelinkwhenmounting.Torque
thefastenersto42N∙m(31ft-lb).
g012688
Figure17
1.Frontcarrierframe
2.Frontmountinglink
3.Rearmountinglink
18

4.Positiontherearcarrierframe(Figure18)onto
therearcuttingunit.
g012003
Figure18
1.Rearcarrierframe
5.Securethemountinglinkstotherearcarrier
frameasfollows:
•Securethefrontmountinglinkstothecarrier
frameholeswithabolt(3/8x2-1/4inch),
2atwashers,andalocknut,asshownin
Figure19.Positionawasheroneachsideof
thelinkwhenmounting.T orquethefasteners
to42N∙m(31ft-lb).
•Securetherearmountinglinkstotherear
carrierframeholeswithabolt(3/8x2-1/4
inch),2atwashers,andalocknut,as
showninFigure19.Positionawasheron
eachsideofthelinkwhenmounting.Torque
thefastenersto42N∙m(31ft-lb).
g012689
Figure19
1.Rearcarrierframe3.Rearmountinglink
2.Frontmountinglink
11
MountingtheCuttingUnits
NoPartsRequired
Procedure
1.Slideathrustwasherontoeachfrontliftarm
pivotrod.
2.Slidethecuttingunitcarrierframeontothepivot
rodandsecureitwithalynchpin(Figure20).
Note:Onrearcuttingunit,positionthethrust
washerbetweentherearofthecarrierframe
andthelynchpin.
g012016
Figure20
1.Thrustwasher3.Lynchpin
2.Carrierframe
19

3.Greasealltheliftarmandcarrierframepivot
points.
Important:Ensurethatthehosesarefree
oftwistsorsharpbendsandthattherear
cuttingunithosesareroutedasshowin
(Figure21).Raisethecuttingunitsandshift
themtotheleft(Model03171).Therear
cuttingunithosesmustnotcontacttraction
cablebracket.Repositionthettingsand/or
hoses,ifnecessary.
g011965
Figure21
4.Routeatipperchainupthroughtheslotonthe
endofeachcarrierframe.Securethetipper
chaintothetopofthecarrierframewithabolt,a
washer,andalocknut(Figure22).
g011218
Figure22
1.Tipperchain
12
MountingtheCuttingUnit
DriveMotors
NoPartsRequired
Procedure
1.Positionthecuttingunitsinfrontoftheliftarm
pivotrods.
2.RemovetheweightandO-ring(Figure23)from
theinsideendoftherightcuttingunit.
g011964
Figure23
1.O-ring3.Mountingbolts
2.Weight
3.Removetheplugfromthebearinghousingon
theoutsideendoftherightcuttingunitand
installtheweightsandgasket.
4.Removetheshippingplugfromthebearing
housingsontheremainingcuttingunits.
5.InserttheO-ring(suppliedwiththecuttingunit)
ontheangeofthedrivemotor(Figure24).
20