MASSEY FERGUSON 5400 Series User manual

AGCO S.A. All rights reserved Beauvais France May 2004
Massey Ferguson 5400
Workshop service manual
n° 3378545M1
CONTENTS
01 - Introduction - Spécifications
03 - Engine
05 - Gearbox
06 - Rear axle
07 - Power take off
08 - Front axle
09 - Hydraulics
10 - Electrical equipment
11 - Electronics

AGCO S.A. All rights reserved Beauvais FranceMay 2004
Massey Ferguson 5400

Massey Ferguson 5400 - Issue 1.a Contents - i
Introduction - Spécifications
01 - Introduction - Spécifications
CONTENTS
01A01 - Introduction

Massey Ferguson 5400 - Issue 1.aContents - ii
Introduction - Spécifications

Massey Ferguson 5400 - Issue 1.a 01A01.1
Introduction
01A01 - Introduction
CONTENTS
A . Using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C . Ground speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D . General dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
E . Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
F . Conversion tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
G . Locking compounds and sealants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Massey Ferguson 5400 - Issue 1.a
01A01.2
Introduction

Massey Ferguson 5400 - Issue 1.a 01A01.3
Introduction
A . Using the manual
General
The purpose of this manual is to assist Dealers and
Agents in the efficient installation, maintenance and
repair of AGCO equipment. Carrying out the proce-
dures as detailed, together with the use of special
tools where appropriate, will enable the operations to
be completed within the time stated in the Repair Time
Schedule.
Page numbering
The present manual is divided into chapters and
sections, and each page is numbered with the
following information:
Example: 10A01.1
10 = Chapter
A= Section
01 = Sequence number within the section
1= Page number within the section
The issue number and date are indicated at the bottom
of the page.
Using the manual
For quick reference, each chapter of the manual is
preceded by a table of contents listing the sections
included in that chapter.
Meaning of references
(..) : identification of parts and components
Amendments
Amended pages will be issued carrying the same page
number as the former pages; only the issue number
and date will be changed.
Former pages should be destroyed.
Service tools
Where the use of a service tool is necessary to carry
out an operation, the tool reference is mentioned
following the relevant instruction.
Drawings for locally made tools are given in the final
sections of the relevant chapters.
Repairs and replacements
When parts have to be replaced, it is essential that only
genuine AGCO parts are used.
The following points are of particular importance when
carrying out repairs and fitting replacement parts and
accessories.
Tractor safety features may be impaired if non-genuine
parts are fitted.
Legislation in certain countries prohibits the fitting of
parts that do not comply with the tractor manufac-
turer’s specifications. Torque wrench setting figures
given in the Workshop Service Manual must be strictly
adhered to. Locking devices must be fitted where
specified. If the efficiency of a locking device is
impaired during removal, it must be replaced.
The tractor warranty may be invalidated if non-genuine
AGCO parts are fitted. All AGCO replacement parts
have the full backing of the manufacturer’s warranty.
AGCO Dealers and agents are required to supply only
genuine service parts.

Massey Ferguson 5400 - Issue 1.a
01A01.4
Introduction
B . Specifications
Model 5425
Engine
DIN power (CV) 65
DIN power (Kw) 49
Trademark PERKINS
Type 1104C-44
Number of cylinders /
Cylinder capacity (L)
4 / 4,4
Turbocharger No
Intercooler No
Injection pump Bosch VE10
Fan Viscostatic
Alternator 80 A / 120 A
Gearbox
Gearbox model GBA20
Clutch / Reverse shuttle Dry clutch / Mechanical reverse shuttle
Wet clutch / Power Shuttle
Number of discs 5 pads (mechanical reverse shuttle)
4 forward discs / 3 reverse discs (Power Shuttle)
Type Speedshift
Creeper unit 4/1 Optional
Creeper unit 14/1 Optional
Rear axle
Axle model GPA20
Final drive units ND
Wheel shaft Ø 76 mm
Flanged shaft Standard
Brake discs per trumpet
housing
1
Handbrake discs 3
Differential lock Coupler
Linkage
Stabilisers Telescopic / without
Perforated bar Optional
3-point linkage Type 2, hook or ball type (*)
Clevis Standard or assisted
Automatic clevis Standard or assisted
Semi-mounted trailer
hitch
Closed eye bolt or automatic hook (*)
Swinging drawbar Standard
Roller swinging drawbar Optional
PTO
Type Interchangeable / shiftable shaft
540/1000/eco Optional (*)
Number of clutch discs 4
Power take-off brake Hydraulics
Proportional PTO Optional
Front power take-off Optional
Front axle
Model DANA AG 85
Type Fixed
Rotational direction Clockwise
Clutch Coupler
Swinging fender (4WD) Optional
2WD Optional (standard wheel track / wide wheel track)
Front linkage (optional) 2.5 T
Hydraulics
Open Centre 57L/min. Optional
Open Centre 100L/min. Optional
Orbitrol steering unit 100cc
Brake master cylinder Standard
Assisted braking No
Trailer brake Optional (*)
Auxiliary spool valves 0 - 4 mechanical
Couplers Pressure relief
Electronics
Transmission control AUTOTRONIC 5 (if Power Shuttle)
Without (if mechanical reverse shuttle)
Linkage calculator Linkage
Draft sensors 1
Sensor capacity 4 T
Datatronic Without
Fieldstar Optional
Cab
Rear view mirrors Standard / Telescopic (optional)
Air conditioning Manual (optional)
Windscreen Standard / Opening (optional)
Standard bonnet Standard
Steep nose bonnet Optional
Standard roof Standard
High-visibility roof Optional
Slimline roof Optional
Platform Optional
Reference (*): according to country

Massey Ferguson 5400 - Issue 1.a 01A01.5
Introduction
Model 5435
Engine
DIN power (CV) 75
DIN power (Kw) 56
Trademark PERKINS
Type 1104C-44
Number of cylinders /
Cylinder capacity (L)
4 / 4,4
Turbocharger No
Intercooler No
Injection pump Bosch VE10
Fan Viscostatic
Alternator 80 A / 120 A
Gearbox
Gearbox model GBA20
Clutch / Reverse shuttle Dry clutch / Mechanical reverse shuttle
Wet clutch / Power Shuttle
Number of discs 5 pads (mechanical reverse shuttle)
4 forward discs / 3 reverse discs (Power Shuttle)
Type Speedshift
Creeper unit 4/1 Optional
Creeper unit 14/1 Optional
Rear axle
Axle model GPA20
Final drive units ND
Wheel shaft Ø 76 mm
Flanged shaft Standard
Brake discs per trumpet
housing
1
Handbrake discs 3
Differential lock Coupler
Linkage
Stabilisers Telescopic / without
Perforated bar Optional
3-point linkage Type 2, hook or ball type (*)
Clevis Standard or assisted
Automatic clevis Standard or assisted
Semi-mounted trailer
hitch
Closed eye bolt or automatic hook (*)
Swinging drawbar Standard
Roller swinging drawbar Optional
PTO
Type Interchangeable / shiftable shaft
540/1000/eco Optional (*)
Number of clutch discs 4
Power take-off brake Hydraulics
Proportional PTO Optional
Front power take-off Optional
Front axle
Model DANA AG 85
Type Fixed
Rotational direction Clockwise
Clutch Coupler
Swinging fender (4WD) Optional
2WD Optional (standard wheel track / wide wheel track)
Front linkage (optional) 2.5 T
Hydraulics
Open Centre 57L/min. Optional
Open Centre 100L/min. Optional
Orbitrol steering unit 100cc
Brake master cylinder Standard
Assisted braking No
Trailer brake Optional (*)
Auxiliary spool valves 0 - 4 mechanical
Couplers Pressure relief
Electronics
Transmission control AUTOTRONIC 5 (if Power Shuttle)
Without (if mechanical reverse shuttle)
Linkage calculator Linkage
Draft sensors 1
Sensor capacity 4 T
Datatronic Without
Fieldstar Optional
Cab
Rear view mirrors Standard / Telescopic (optional)
Air conditioning Manual (optional)
Windscreen Standard / Opening (optional)
Standard bonnet Standard
Steep nose bonnet Optional
Standard roof Standard
High-visibility roof Optional
Slimline roof Optional
Platform Optional
Reference (*): according to country

Massey Ferguson 5400 - Issue 1.a
01A01.6
Introduction
Model 5445
Engine
DIN power (CV) 85
DIN power (Kw) 63
Trademark PERKINS
Type 1104C-44T
Number of cylinders /
Cylinder capacity (L)
4 / 4,4
Turbocharger Yes
Intercooler No
Injection pump Lucas DP210
Fan Viscostatic
Alternator 80 A / 120 A
Gearbox
Gearbox model GBA20
Clutch / Reverse shuttle Dry clutch / Mechanical reverse shuttle
Wet clutch / Power Shuttle
Number of discs 6 pads (mechanical reverse shuttle)
4 forward discs / 3 reverse discs (Power Shuttle)
Type Speedshift
Creeper unit 4/1 Optional
Creeper unit 14/1 Optional
Rear axle
Axle model GPA20
Final drive units ND
Wheel shaft Ø 76 mm
Flanged shaft Standard
Brake discs per trumpet
housing
1
Handbrake discs 3
Differential lock Coupler
Linkage
Stabilisers Telescopic / without
Perforated bar Optional
3-point linkage Type 2, hook or ball type (*)
Clevis Standard or assisted
Automatic clevis Standard or assisted
Semi-mounted trailer
hitch
Closed eye bolt or automatic hook (*)
Swinging drawbar Standard
Roller swinging drawbar Optional
PTO
Type Interchangeable / shiftable shaft
540/1000/eco Optional (*)
Number of clutch discs 4
Power take-off brake Hydraulics
Proportional PTO Optional
Front power take-off Optional
Front axle
Model DANA AG 85
Type Fixed
Rotational direction Clockwise
Clutch Coupler
Swinging fender (4WD) Optional
2WD Optional (standard wheel track / wide wheel track)
Front linkage (optional) 2.5 T
Hydraulics
Open Centre 57L/min. Optional
Open Centre 100L/min. Optional
Orbitrol steering unit 100cc
Brake master cylinder Standard
Assisted braking No
Trailer brake Optional (*)
Auxiliary spool valves 0 - 4 mechanical
Couplers Pressure relief
Electronics
Transmission control AUTOTRONIC 5 (if Power Shuttle)
Without (if mechanical reverse shuttle)
Linkage calculator Linkage
Draft sensors 1
Sensor capacity 4 T
Datatronic Without
Fieldstar Optional
Cab
Rear view mirrors Standard / Telescopic (optional)
Air conditioning Manual (optional)
Windscreen Standard / Opening (optional)
Standard bonnet Standard
Steep nose bonnet Optional
Standard roof Standard
High-visibility roof Optional
Slimline roof Optional
Platform Optional
Reference (*): according to country