
G-2 A-136280_EN ● A
Table of ConTenTs
Index of IllustratIons ..............................G-3
About our Boilers .............................................G-3
Liabilities of the Manufacturer, the Installer and the
End user ...........................................................G-4
About this Manual ............................................G-5
Safety Instructions ...........................................G-6
Boiler Marking ..................................................G-7
Package Contents ...........................................G-7
Product descrIPtIon ...............................G-8
Nesta 300 .........................................................G-8
General Description .................................................G-8
Frost Protection .......................................................G-8
Safety Devices .........................................................G-8
Optional equipment .................................................G-8
Control Panel and Main Functions.................G-10
Symbols and Messages on the Control Panel .G-11
technIcal sPecIfIcatIons ........................G-12
Dimensions and Clearances...........................G-12
Performance and Eciency Data...................G-14
ErP Data .........................................................G-14
Combustion Data ...........................................G-15
Gas Data ........................................................G-16
Electrical Data ................................................G-15
Hydraulic Data................................................G-17
Pressure Drop Curve ......................................G-17
Flow Rate .......................................................G-17
InstructIons for the user......................G-18
Safety Instructions for the User......................G-18
Periodic checks .............................................U-19
Starting the Appliance....................................U-20
Stopping the Appliance..................................U-20
What to Do if... ...............................................U-21
Basic Settings ................................................U-22
Structure of Menus for the End User .............U-25
Product InstallatIon .............................. I-27
Safety Instructions for the Installation............. I-27
Handling the Product ...................................... I-28
Unpacking the Product ................................... I-28
Installing and Preparing the Boiler .................. I-28
Removing and Installing the Access Panels ... I-29
Requirements for the Hydraulic Connections . I-30
Water Quality Requirements to Prevent Scaling and
Corrosion in a Heating System........................ I-31
Typical Hydraulic Connections - Heating CircuitI-33
Hydraulic Connections - Cascaded boilers, with
External Domestic Hot Water Tank and Plate Heat
Exchanger ....................................................... I-34
Hydraulic Connections - Cascaded boilers, with
External Domestic Hot Water Tank and Low Loss
Header............................................................. I-35
Safety Instructions for the Chimney Connections . I-36
Chimney Connection....................................... I-38
Air Intake Grid Installation in Chimney Systems .. I-39
Engineering the Chimney System ................... I-40
Accessories ..................................................... I-40
Safety Instructions for the Gas Connection .... I-41
Gas Conversion............................................... I-42
Preparing the Boiler for Gas Conversion...................I-43
Adjustment of Fan Speeds.......................................I-44
Combustion Adjustment for Gas Conversion . I-45
Safety Instructions for the Electrical
Connections .................................................... I-47
Connections .................................................... I-47
Accessing the Low Voltage Terminal
Strip and Electronic board............................... I-48
Accessing the High Voltage Terminal Strip ..... I-49
Routing the Cables.......................................... I-49
Wiring Diagram................................................ I-50
commIssIonInG ........................................ I-52
Safety Instructions Before Start-up................. I-52
Filling the System ............................................ I-52
Start-up and Combustion Adjustments .......... I-53
maIntenance........................................... I-54
Safety Instructions for Maintenance ............... I-54
Maintenance Requirements ............................ I-55
Shutting Down for Maintenance...................... I-56
Draining the Boiler........................................... I-56
Restarting after Maintenance .......................... I-56
Cleaning the Condensate Pipe and Trap......... I-57
Removing and Installing the Fan and Air Adapter
Assembly......................................................... I-58
Removing and Installing the Air-Gas Mixer ..... I-60
Removing and Installing the Ignition and Ionization
Electrodes ....................................................... I-62
Removing and Installing the Burner ................ I-63
Checking and Cleaning the Combustion Chamber I-64
Replacing the Gas Valve Filter......................... I-64
Checking the Flue Gas (FPS) and Air (APS) Pres-
sure Switches operation.................................. I-65
addItIonal InformatIon for the Installer.. I-66
Optional Modules ............................................ I-66
Extension Modules & Cable Hub..............................I-66
Web Server Module .................................................I-66
Cascading module...................................................I-66
Boilers in a Cascade System .......................... I-67
Boiler Settings for the Installer ........................ I-70
Access Levels..........................................................I-70
Commissioning Menu ..............................................I-70
Menus and Settings .................................................I-70
Structure of Menus for the Installer................. I-70
Error Codes and Solutions .............................. I-74
Maintenance Messages .................................. I-79
Troubleshooting............................................... I-80
Installation Checklist ....................................... I-82
Combustion Parameters - Log Sheet.............. I-85
Water Parameters - Log Sheet........................ I-86
Gas conversion - Log Sheet............................ I-87
declaratIon of conformIty ..................... I-88