
G-2 Z-038791_EN • Rev A
Table of ConTenTs
General InformatIon ................................G-4
Liabilities of the Manufacturer, the Installer
and the End user ..............................................G-4
About this Manual ............................................G-5
Safety Instructions ...........................................G-6
Package Contents ...........................................G-7
Boiler Marking ..................................................G-7
Product descrIPtIon ...............................G-8
NESTA CHROME 60-80-100-120 ....................G-8
General Description .................................................G-8
Frost Protection .......................................................G-8
Safety Devices .........................................................G-8
Optional equipment .................................................G-8
Control Panel and Main Functions.................G-10
Symbols and Messages on the Control Panel ...G-11
technIcal sPecIfIcatIons ........................G-12
Dimensions and Clearances...........................G-12
Performance and Eciency Data...................G-14
ERP Data........................................................G-14
Combustion and Gas Data.............................G-15
Electrical Data ................................................G-15
Hydraulic Data................................................G-16
Pressure Drop Curve ......................................G-16
Flow Rate .......................................................G-16
InstructIons for the user......................u-17
Safety Instructions for the User......................U-17
Periodic checks .............................................U-18
Starting the Appliance....................................U-19
Stopping the Appliance..................................U-19
What to Do if... ...............................................U-19
Basic Settings ................................................U-20
Structure of Menus for the End User .............U-23
Product InstallatIon .............................. I-25
Safety Instructions for the Installation............. I-25
Handling the Product ...................................... I-26
Unpacking the Product ................................... I-26
Installing and Preparing the Boiler .................. I-26
Installing the Wall Bracket ............................... I-26
Installing and Removing the Condensate Trap .. I-27
Removing and Installing the Access Panels ... I-28
Requirements for the Hydraulic Connections .... I-29
Water Quality Requirements to Prevent
Scaling and Corrosion..................................... I-30
Typical Hydraulic Connections - Heating Circuit.. I-31
Hydraulic Connections - Cascaded boilers,
with External Domestic Hot Water Tank and
Plate Heat Exchanger...................................... I-32
Hydraulic Connections - Cascaded boilers,
with External Domestic Hot Water Tank and
Low Loss Header ............................................ I-33
Safety Instructions for the Gas Connection .... I-34
Safety Instructions for the Chimney Connections . I-35
General Instructions for the Installation of
AIC-approved Chimney Components............. I-36
Chimney Connection....................................... I-37
AIC-Approved Chimney Components............. I-40
Engineering the Chimney System ................... I-41
Accessories ..................................................... I-41
Calculation of the Chimney Length ................. I-41
Safety Instructions for the Electrical Connections . I-43
Cables ............................................................. I-43
Routing the Cables.......................................... I-43
Accessing the High and Low Voltage Terminal
Strips and Electronic Board ............................ I-44
Wiring Diagram................................................ I-45
commIssIonInG ........................................ I-46
Safety Instructions Before Start-up................. I-46
Filling the System ............................................ I-46
Start-up and Combustion Adjustments .......... I-47
maIntenance........................................... I-48
Safety Instructions for Maintenance ............... I-48
Maintenance Requirements ............................ I-49
Shutting Down for Maintenance...................... I-50
Draining the Boiler........................................... I-50
Restarting after Maintenance .......................... I-50
Removing and Installing the Ignition and
Ionisation Electrodes....................................... I-51
Removing and Installing the Fan and Air-Gas
Mixer Assembly............................................... I-52
Removing and Installing the Burner ................ I-54
Checking and Cleaning the Combustion
Chamber.......................................................... I-56
Checking the Flue Pressure Switch operation I-56
addItIonal InformatIon for the Installer.. I-57
Optional Modules ............................................ I-57
Extension Modules & Cable Hub..............................I-57
Web Server Module .................................................I-57
Cascading module ................................................................ I-57
Boilers in a Cascade System .......................... I-58
Boiler Settings for the Installer ........................ I-60
Access Levels..........................................................I-60
Commissioning Menu ..............................................I-60
Menus and Settings .................................................I-60
Structure of Menus for the Installer................. I-60
Error Codes and Solutions .............................. I-64
Maintenance Messages .................................. I-69
Troubleshooting............................................... I-70
Installation Checklist ....................................... I-72
Combustion Parameters - Log Sheet.............. I-75
Water Parameters - Log Sheet........................ I-76
declaratIon of conformIty ..................... I-77