Snorkel A62JRT User manual

March 2019
Part Number 104850-000
MANUAL
OPERATORS
Serial number 000000 and after
Replaces April 2015

Table of Contents
A62JRT – 104850-000 1
Table of Contents
Declaration of Conformity...........................................2
Wheel Orientation Information....................................3
Safety Rules ...............................................................4
Fall Restraint Lanyard Anchor Points .........................5
Introduction.................................................................6
Component Identication............................................6
Special Limitations......................................................7
Platform Capacity....................................................7
Manual Force ..........................................................7
Platform Overload Sensing System ........................7
Beaufort Scale.........................................................7
Engine Protection Systems.....................................7
Controls and Indicators...............................................8
Battery Disconnect Switch..........................................9
Lower Controls ...........................................................9
Preheat Button ........................................................9
Start Switch .............................................................9
Emergency Stop Button ..........................................9
Controls Selector Switch .........................................9
Ground Operation Switch........................................9
Rotation Switch .......................................................9
Riser Switch ............................................................9
Boom Elevation Switch ...........................................9
Boom Extension Switch ..........................................9
Jib Articulation Switch ...........................................10
Platform Level Switch............................................10
Platform Rotation Switch.......................................10
Engine/Emergency Power Switch .........................10
Hydraulic Oil Warm-Up Switch ..............................10
Circuit Breaker Reset Buttons ..................................10
Upper Controls ......................................................... 11
Preheat Switch ...................................................... 11
Start Switch ........................................................... 11
Emergency Stop Button ........................................ 11
Boom Joystick ....................................................... 11
Drive Joystick ........................................................ 11
Drive Range Switch...............................................12
Boom Speed Knob ................................................12
Riser Switch ..........................................................12
Boom Extension Switch ........................................12
Jib Articulation Switch ...........................................12
Platform Level Switch............................................12
Platform Rotation Switch.......................................12
Engine/Emergency Power Switch .........................12
Horn Switch...........................................................12
Snorkel Guard Overide Switch..............................12
Platform Foot Switch .............................................12
AC Generator Switch ............................................13
Hydraulic Oil Warm-Up Switch ..............................13
Pre-Operation Safety Inspection ..............................13
System Function Inspection .....................................14
Operation..................................................................15
Cold Weather Start-Up..........................................15
Hydraulic System Cold Weather Warm-Up ...........15
Hydraulic System Warm-Up Switch ......................15
Manually Warming The Hydraulic System ............15
Preparing for Operation.........................................16
Lower Controls ......................................................16
Upper Controls ......................................................16
Boom Operation ....................................................16
Driving and Steering..............................................17
Drive Speeds.........................................................17
Pivoting Front Axle ................................................18
Snorkel Guard Overide Swirtch.............................18
Tilt Alarm ...............................................................18
All Motion Alarm ....................................................18
Electrical Power Outlet..........................................18
AC Generator ........................................................18
Air Line ..................................................................18
Emergency Lowering................................................19
Lower Controls ...................................................19
Upper Controls ...................................................19
After Use Each Day..................................................19
Transporting the Machine.........................................20
Preparing for Transportation .................................20
By Crane ...............................................................20
By Truck ................................................................20
Storage.....................................................................20
Maintenance.............................................................21
Hydraulic Fluid ......................................................21
Check Hydraulic Fluid ...........................................21
Engine ...................................................................21
Oil Level ................................................................21
Battery Maintenance .............................................21
Inspection and Maintenance Schedule.....................22
Daily Preventative Maintenance Checklist ...............23
Preventative Maintenance Report.........................23
Specications ...........................................................24

2 A62JRT – 104850-000
EC Declaration of Conformity of Machinery 2006/42/EC
EC-Konformitätserklärung für Maschinen 2006/42/EC
Declaration De Conformite CE pour les Machines 2006/42/EC
Declaracion De Conformidad CE Para Maquinaria 2006/42/EC
Dichiarazione Di Conformità CE Per Le Macchine 2006/42/EC
CE Conformiteitsverklaring voor Machinerie 2006/42/EC
EU Deklaration Avseende Överensstammelse För Maskinutrustning
2006/42/EC
EF-Samsvarserklaering For Maskiner 2006/42/EC
EF-Overensstemmelseserklaering for Maskiner 2006/42/EC
EU Vaatimustenmukaisuusvakuutus 2006/42/EC
Model Modello A62JRT Modell Verticaal model Modele Malli Modelo Serial number Serienummer Matricola Numero de serie Sarajanumero Matricola Notified body Powered Access Notifizierte Stelle Certification Ltd (PAC) Organisme notifie Applethwaite Lodge, The Common Organismo notificado Windermere Aangemelde instantie Cumbria Myndighet LA23 1JQ Avendte harmoniserte standarder United Kingdom Udpeget organ Notified body number 0545 Asiasta on tehty ilmoitus seuraaville tahoille Ente Notificatore EC Type Examination Certificate number EC-Typenprufung Zertifikat-Nr Examen type CE Numero de Certificat Inspeccion tipo CE Numero de certificado Attestato di certificazione CE nr Onderzoek van het type EC Certificaatnummer EU typkontroll Certifieringsnummer EF-typeproving Sertifikatnummer EF-typegodkendelse Nummer pa typeattest EU-tyyppitarkastuksen nr. Signed for Snorkel Manufacturing Quality Manager Date Gary Bradbury Powered Access Vigo Centre Washington Tyne and Wear NE38 9DA England
Manufacturer Snorkel, Hersteller Fabrikant Vigo Centre, Washington, Fabricant Tillverkare Tyne and Wear, England Fabricante Produsent Tel: [phone] Fabbricante Valmistaja Fax: [phone] Authorized Representative Autorisierte Vertretung Representant autorise Representante autorizado Mandatario Erkend vertegenwoordiger Auktoriserad representant Autorisert representant Represenentant Valtuutettu edustaja Description Aerial Work Platform Bezeichnung Arbeitsbühne Description Plate-forme elevatrice de personnel Descripcion Platforma aerea de trabajo con motor Descrizione Piattaforma di sollevamento motorizzata Beschrijving Mechanisch aangedreven werkplatform Beskrivning Höj-och sänkbar arbetsplattform Beskrivelse Selvgående arbetsplattform Beskrivelse Motordrevet lofteplatform Kuvaus Konevoimalla toimiva nostolava Selvgående personarbetslift

A62JRT – 104850-000 3
Figure 1 – Correct Wheel Orientation
Figure 2 – Wheel Position Decal
The distance between the outer edge of the right wheel
to the outer edge of the left wheel should be 2390mm
(94 in) when the wheels are correctly orientated. Refer
to Figure 3.
WARNING
SAFETY NOTICE
PLEASE READ BEFORE USE
If this machine has been transported in a container the wheels will have been
flipped to get it into the container. This will make the machine narrower than the
design intent. The machine may be driven with the wheels flipped to load &
unload but only ever when in the stowed position. The machine must not be
used for a job of work until the wheels have been flipped back round to their
correct position.
180°
To flip the wheel back to the correct orientation (refer to
Figure 1), use the following instructions.
1. Safely jack the machine.
2. Loosen the 9 retaining lug nuts.
3. Safely remove the wheel from the hub.
4. Flip the wheel 180° so that decal 513132-000 is facing
on the inside of the wheel. Refer to Figure 2.
5. Safely fit the wheel back onto the hub.
6. Hand tighten the 9 retaining lug nuts and lower the
machine from the jack.
7. Dry torque the lug nuts to 150 ft lbs in a non-circular
pattern.
Figure 3 – Wheel Position Distance
2190mm
2390mm
TRANSPORTATION POSITION
WORKING/ELEVATING POSITION

Introduction
4 A62JRT – 104850-000
Warning
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any Snorkel aerial work platform.
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
UpRightAB38
THIS MACHINE IS
NOT INSULATED!
NEVER elevate the platform
or drive the machine while
elevated unless the machine
is on a firm, level surface
NEVER position the platform
without first checking for
overhead obstructions or
other hazards.
NEVER climb, stand, or sit
on platform guardrails or
midrail.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings,
cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by Snorkel.
THIS AERIAL WORK PLATFORM IS NOT INSULATED! Refer to applicable national/governmental/local regulations for safe
approach distances.
Exceeding the specied permissible maximum load is prohibited! See “Platform Capacity” on page 7 for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 7 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without rst surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs,
or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 7 for details.
Do not operate the aerial platform in windy or gusty conditions. Do not add anything to the aerial platform that will increase the
wind loading such as billboards, banners, flags, etc.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER charge batteries near sparks or open ame. Charging batteries emit explosive hydrogen gas.
Modications to the aerial work platform are prohibited or permissible only at the approval by Snorkel.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to national trafc regulations.
Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding.
Harness attachment points are provided in the platform and the manufacturer recommends the usage of a fall restraint
harness, especially where required by national safety regulations.
Care must be taken to ensure that the machines meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns.
In the event of an accident or breakdown see “Emergency Lowering” on page 18, do not operate the aerial platform if it is
damaged or not functioning properly. Qualied maintenance personnel must correct the problem before putting the aerial
platform back into service.
SAFETY RULES

A62JRT – 104850-000 5
Fall Restraint Lanyard Anchor Points
All fall restraint lanyard anchor points on Snorkel aerial work platforms have been tested with a force of 3,650 lbs
(61.3 KN) per person.
See below examples of anchor points used on Snorkel machines with their corresponding per person rating.
NOTE: There can be more anchor points in the platform than the maximum number of occupants allowed in the
platform. Refer to the machine specifications for the correct occupancy rating before use.
Type 1
Type 2
Type 3
Type 4
Top View Top View
Top View Top View
Front View
Front View
Anchor point Type 1 is rated for one lanyard
attachment per loop. Refer to machine “Specifica-
tions” and platform decals for maximum number of
platform occupants.
Two Lanyards
Attached
One Lanyard
Attached
Anchor point Type 2 is rated for two lanyard
attachments per loop. Refer to machine “Specifications”
and platform decals for maximum number of platform
occupants.
Two Lanyards
Attached
One Lanyard
Attached
Anchor point Type 3 is rated for one lanyard
attachment per loop. Refer to machine “Specifications”
and platform decals for maximum number of platform
occupants.
One Lanyard
Attached
One Lanyard
Attached
Anchor point Type 4 is rated for one lanyard
attachment per loop. Refer to machine “Specifications”
and platform decals for maximum number of platform
occupants.

Introduction
6 A62JRT – 104850-000
Introduction
This manual covers the A62JRT Aerial Work Platform.
This manual must be stored on the machine at all times.
Read, Understand and follow all safety rules and operat-
ing instructions before attempting to operate the machine.
When contacting Snorkel for service or parts information,
be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate
be missing, the SERIAL NUMBER is also stamped at
the rear of the chassis.
Component Identication
Right Side
Left Side
Lower
Controls
Platform
Hydraulic Fluid Tank Battery
Steer Wheels
Platform
Foot Switch
Jib
Fuel Tank
Rear
Front
Hydraulic Fluid Filter
Tie-Down/Lifting Lugs
Top Front of Chassis
Tie-Down/Lifting Lugs
Top Rear of Chassis
Lanyard
Anchors
Chassis
Upper Controls
Operator’s
Manual Steer Wheels
Main Boom
Tip Boom
Engine
Rear Front
Jib
Pivoting
Front Axle
Battery
Disconnect
Riser Boom

Special Limitations
A62JRT – 104850-000 7
Special Limitations
Travel with the platform raised is limited to creep speed
range. Elevating the platform is limited to firm, level
surfaces only.
Danger
The elevating function shall ONLY be used when the
work platform is level and on a firm surface.
The work platform is NOT intended to be driven over
uneven, rough, or soft terrain.
Platform Capacity
Two people and tools may occupy the platform. The max-
imum platform capacity for the aerial platform is stated in
the “Specifications” on page 24.
Danger
DO NOT exceed the maximum platform capacity or
the platform occupancy limits for this machine.
Manual Force
Manual force is the force applied by the occupants to
objects such as walls or other structures outside the
work platform.
The maximum allowable manual force is limited to 200 N
(45 lbs) of force per occupant, with a maximum of 400 N
(90 lbs) for two occupants.
Danger
DO NOT exceed the maximum amount of manual
force for this machine.
Platform Overload Sensing System
All functions are stopped from the upper and lower con-
trols, when the platform overload limit is exceeded. The
horn will sound intermittently and the platform overload
light will blink until the excess load is removed from the
platform. At that time, the machine functions are again
operational.
If the platform becomes significantly overloaded, or if
an upward force on the platform exceeds approximately
2225 N (500 lb), the system will enter into error mode,
stopping all functions from the upper and lower controls.
The horn will then sound constantly and the overload
light will stay illuminated at the upper and lower controls.
The system will remain in error mode until the excess load
is removed from the platform and the emergency stop but-
ton or start switch is cycled off and back on, resetting the
system. At that time, the machine functions are operational.
Caution
The emergency power system is for emergency
lowering and stowing only. The length of time the
pump can be operated depends on the capacity of the
battery. Do not use this system for normal operation.
If the platform overload sensing system is tripped while
operating the machine or if the system is in error mode
and can not be reset, the emergency power system may
still be used for emergency machine operation from either
the lower or upper controls.
Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not exceed the capacity values indicated
on the platform rating placard.
The overload sensing system is not active when the ma-
chine is being driven with the booms in the stowed position.
This allows the machine to be driven without the system
sensing an overload due to rough ground conditions.
To eliminate repeated tripping of the system during ma-
chine operation, there is a five second delay in machine
functions following:
• starting the engine.
• removing excess load from the platform.
Beaufort Scale
Never operate the machine when wind speeds exceed
12.5 m/s (28mph) [Beaufort scale 6]. Refer to Figure 1.
Engine Protection Systems
A constant tone alarm will sound to warn against high
engine temperature or low oil pressure.
The engine will shut-down:
• if the operating temperature exceeds a preset level
• or, if the oil pressure is too low for safe operation.
BEAUFORT
RATING
WIND SPEED GROUND CONDITIONS
m/s km/h ft/s mph
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, ags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs with leaves start swaying. Wave crests are apparent in ponds
or swamps.
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difcult to open an
umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difcult to walk against the wind.
Figure 1 – Beaufort Scale

Controls and Indicators
8 A62JRT – 104850-000
11. Controls selector switch
12. Ground operation switch
13. Platform overload light
14. Engine/emergency power switch
15. Boom extension switch
16. Boom elevation switch
17. Jib articulation switch
18. Rotation switch
19. Riser switch
20. Platform rotation switch
21. Platform level switch
Figure 4 – Upper Controls and Indicators
22. Horn switch
23. Drive range switch
24. Boom joystick
25. Drive joystick
26. Boom speed knob
27. Upper control circuit breaker
28. Preheat switch
29. Snorkel Guard overide switch
Danger
Pinch points may exist between moving components.
Death or serious injury will result from becoming
trapped between components, buildings, structures,
or other obstacles. Make sure all personnel stand
clear while operating the aerial platform.
• Controls to position the platform are located on the
lower control panel on the turntable and on the upper
control panel in the platform.
• Controls to drive the aerial platform are located on the
upper control panel only.
Controls and Indicators
The operator shall know the location of each control and
indicator and have a thorough knowledge of the function
and operation of each before attempting to operate the
machine.
Figure 2 – Battery Disconnect Switch
1. Battery disconnect switch
2. Glow plugs circuit breaker
3. Throttle circuit breaker
Figure 3 – Lower Controls and Indicators
4. Emergency stop button
5. Hour meter
6. Start switch
7. Preheat button
8. Main system circuit breaker
9. Relays/sensors circuit breaker
10. Boom functions circuit breaker
24
1
104802-000
2
14
18
15
3
4
5
67
8 9 10
12
11
16
17
19
20
13
20
14 422 23
19 15 17
628
25
26
27
21
21
29

Controls and Indicators
A62JRT – 104850-000 9
Battery Disconnect Switch
The battery disconnect is located at the right front of the
turntable (refer to Figure 2).
The battery disconnect removes electrical power from all
electrically controlled functions when in the off position.
• Place the switch in the on position to electrically con-
nect the battery to the electrical system.
Caution
Only authorized personnel should operate the aerial
platform. Unqualified personnel may cause injury
to coworkers or property damage. Lock the battery
disconnect switch in the off position before leaving
the aerial platform unattended.
• Lock the battery disconnect switch in the off position
to prevent unauthorized use of the aerial platform.
Lower Controls
The lower controls (refer to Figure 3) are located on the
left side of the turntable. Boom and platform functions
can be operated from the lower controls.
Preheat Button
The preheat button (refer to Figure 3) is a two-position,
black push button. This button operates the glow plugs
to aid in starting the engine when the start switch is in
the on position.
• When the engine is warmed up or the ambient tem-
perature is above 10°C (50°F), it is not necessary to
operate the glow plugs before starting the engine.
• When the ambient temperature range is 10°C (50°F)
to -5°C (23°F), press and hold the preheat button for
five seconds before starting the engine.
• When the ambient temperature is below 2-5°C (23°F),
press and hold the preheat button for ten seconds
before starting the engine.
Start Switch
The start switch (refer to Figure 3) works like an automo-
bile ignition switch.
• Hold the switch in the start position until the engine
starts, then release it to on.
• If the engine dies, the switch must be turned to off
before it can be turned back to start.
An alarm sounds, when the switch is turned on, to warn
others that the machine engine is being started.
Note
On some machines it may be necessary to pause about
three seconds in the on position before going to start so
the starter can engage.
If the platform is to stay in a particular position for a long
time, turn the start switch to off to shut off the engine and
save fuel.
Emergency Stop Button
The emergency stop (refer to Figure 3) is a two-position,
red push button.
• Push the button inward to disconnect power to all
control circuits.
• Pull the button outward to restore power.
Controls Selector Switch
Use the controls switch (refer to Figure 3) to select be-
tween lower control and upper control operation.
• Place the switch in the upward position to operate
the aerial platform from the upper controls.
• Place the switch in the downward position for lower
control operation.
Ground Operation Switch
Hold the ground operation switch (refer to Figure 3) up-
ward continually to operate the machine from the lower
controls. The engine speed increases when the switch
is held upward. This switch is spring returned to the off
position.
Rotation Switch
The rotation switch (refer to Figure 3) is used to rotate
the turntable in a clockwise or counterclockwise direction.
The switch is spring returned to the center off position.
• Hold the switch to the right to rotate the turntable
counterclockwise.
• Hold the switch to the left to rotate the turntable
clockwise.
Riser Switch
The riser switch (refer to Figure 3) is used to raise or
lower the riser booms. The switch is spring returned to
the center off position.
• Hold the switch upward to raise the riser booms.
• Hold the switch downward to lower the riser booms.
Boom Elevation Switch
The boom elevation switch (refer to Figure 3) is used
to raise or lower the main boom. The switch is spring
returned to the center off position.
• Hold the switch upward to raise the main boom.
• Hold the switch downward to lower the main boom.
Boom Extension Switch
The boom extension switch (refer to Figure 3) is used to
extend or retract the booms. The switch is spring returned
to the center off position.

Controls and Indicators
10 A62JRT – 104850-000
• Hold the switch to the right to extend the booms.
• Hold the switch to the left to retract the booms.
Jib Articulation Switch
The jib switch (refer to Figure 3) is used to raise or lower
the jib. The switch is spring returned to the center off
position.
• Hold the switch upward to raise the jib.
• Hold the switch downward to lower the jib.
Platform Level Switch
The platform level switch (refer to Figure 3) is used to level
the platform floor with respect to the ground. The switch
is spring returned to the center off position.
• Hold the switch upward to tilt the platform floor upward
or away from the ground.
• Hold the switch downward to tilt the platform floor
downward or toward the ground.
Platform Rotation Switch
The platform rotation switch (refer to Figure 3) is used
to rotate the platform relative to the end of the tip boom.
The switch is spring returned to the center off position.
• Hold the switch to the right to rotate the platform
counterclockwise.
• Hold the switch to the left to rotate the platform clock-
wise.
Engine/Emergency Power Switch
The engine/emergency power switch (refer to Figure 3) is
used to operate turntable, boom, and platform functions
using the emergency power system. The switch is spring
returned to the engine position for aerial platform engine
operation.
Caution
The emergency power system is for emergency
lowering and stowing only. The length of time the
pump can be operated depends on the capacity of the
battery. Do not use this system for normal operation.
• Hold the engine/emergency power switch downward
in the direction of the white arrow to activate the
emergency power system.
• Release the switch to disengage the emergency power
system.
If the engine is running, it will stop when the switch is
placed in the emergency power position.
Hydraulic Oil Warm-Up Switch
The optional hydraulic fluid warm-up switch is used to
warm the hydraulic fluid when the ambient temperature
is below 0°C (32°F) and boom movement is sluggish
because of cold fluid.
Caution
Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.
Use cold weather hydraulic oil as recommended in the
machine General Specifications in temperatures of 0°C
(10°F) or below.
The toggle switches for the warm-up system are on the
lower control panel and on the front of the upper control
panel.
Note
Machine functions are not operational while using the
hydraulic warm-up system.
To warm-up the hydraulic fluid from the lower controls:
1. Start the engine from the lower controls.
2. Place the hydraulic fluid warm-up switch in the on
position.
• The engine throttle speed will increase to warm the
hydraulic uid.
• The engine throttle speed will decrease and return
to idle once the hydraulic uid reaches a preset
temperature.
• If the warm-up switch is left on the engine speed
will continue to increase and decrease to keep the
hydraulic uid at a preset temperature.
3. When the engine throttle speed returns to idle, place
the hydraulic fluid warm-up switch in the off position.
Circuit Breaker Reset Buttons
The lower control panel electrical system has a 25 amp
circuit breaker for the main control system circuit and a
10 amp circuit breaker for both the internal relays and
sensors, and a 10 amp circuit breaker for the boom
functions. There is a reset button for each circuit breaker
at the top of the lower control panel (refer to Figure 3).
The upper control panel has a 10 amp circuit breaker for
the upper control system circuit, with the reset button on
the front of the upper control panel (refer to Figure 4).
The battery disconnect panel has a 15 amp circuit breaker
for the engine throttle circuit and a 25 amp circuit breaker
for the glow plug circuit. The reset buttons are on the
bottom of the battery disconnect panel.
The circuit breakers protect the electrical wiring and
components from electrical overload in case of a short
circuit or other fault.

Controls and Indicators
A62JRT – 104850-000 11
Caution
A tripped circuit breaker indicates a malfunction in
the electrical system. Component damage can result
if the cause of the malfunction is not corrected. Do
not operate the aerial platform if the circuit breaker
trips repeatedly.
Push the button to reset the circuit breaker.
Upper Controls
The upper controls (refer to Figure 4) are located on the
control panel at the platform. Boom, platform, and drive
functions can be operated from the upper controls. The
following controls are located on the upper control panel.
Preheat Switch
The preheat switch (refer to Figure 4) is a momentarily
on toggle switch. This switch operates the glow plugs to
aid in starting the engine when the start switch is in the
on position.
• When the engine is warmed up or the ambient tem-
perature is above 10°C (50°F), it is not necessary to
operate the glow plugs before starting the engine.
• When the ambient temperature range is 10°C (50°F)
to -5°CF (23°), press and hold the preheat button for
five seconds before starting the engine.
• When the ambient temperature is below -5°CF (23°),
press and hold the preheat button for ten seconds
before starting the engine.
Start Switch
The engine can be started from the platform using the
start switch on the front of the upper control panel (refer
to Figure 4).
This switch is similar to an automobile ignition switch.
• Turn the switch to start until the engine starts, then
release it to on.
• If the engine dies, the switch must be turned to off
before it can be turned back to start.
An alarm sounds, when the switch is turned on, to warn
others that the machine engine is being started.
Note
On some machines it may be necessary to pause about
three seconds in the on position before going to start so
the starter can engage.
If the platform is to stay in a particular position for a long
time, turn the start switch to off to shut off the engine and
save fuel.
Emergency Stop Button
The emergency stop is a two-position, red push button
on the top of the upper control panel (refer to Figure 4).
• Push the button inward to disconnect power from all
control circuits at the upper controls.
• Pull the button outward to restore power.
Note
The lower controls override the upper controls. If the up-
per control emergency stop button is engaged the lower
controls can still be used to operate the aerial platform.
• Push the emergency stop button inward when the
upper controls are not in use to protect against un-
intentional operation.
Boom Joystick
The boom joystick (refer to Figure 4) is used to raise
and lower the main boom and to rotate the turntable.
The boom and turntable functions may be operated
simultaneously.
Note
The distance the joystick is moved is proportional to the
speed of the function.
Hold the joystick forward to raise the main boom and
backward to lower the boom.
Hold the joystick to the right to rotate the turntable counter-
clockwise and to the left to rotate the turntable clockwise.
Drive Joystick
The drive joystick (refer to Figure 4) is used to control
forward and reverse motion of the aerial platform. It is
also used to steer the machine. The steering and drive
functions may be operated simultaneously.
Note
The distance the joystick is moved is proportional to the
speed of the function.
Hold the joystick forward to move the aerial platform
forward and backward to move in reverse as indicated
by the directional arrows on the chassis.
Hold the joystick to the right to steer the aerial platform
to the right and to the left to steer to the left as indicated
by the directional arrows on the chassis.
Note
The steering wheels are not self-centering. Set the steer-
ing wheels straight ahead after completing a turn.
Drive Range Switch
The drive range switch (refer to Figure 4) has two posi-

Controls and Indicators
12 A62JRT – 104850-000
tions to select drive wheel operation when the booms are
in the stowed position; tip boom fully retracted and main
boom fully lowered.
• High range (rabbit) – high speed drive 6.1 km/h (3.8
mph) with booms in the stowed position.
• Low range (turtle) – creep speed 1.2 km/h (0.75 mph)
with high torque drive operation with booms in any
position.
The drive range operates in low when the booms are out
of the stowed position, regardless of the position of the
drive range switch.
Boom Speed Knob
Use the boom speed control knob (refer to Figure 4) to
control the speed of the following boom functions:
• Main boom raise/lower
• Main boom extend/retract
• Turntable rotation clockwise/counterclockwise
Set the knob to slow (turtle) when beginning a boom
movement. The speed may be increased by slowly rotat-
ing the knob toward fast (rabbit). For smooth operation,
rotate the knob to slow when ending boom movement.
Riser Switch
The riser switch (refer to Figure 4) is used to raise or
lower the riser booms. The switch is spring returned to
the center off position.
• Hold the switch upward to raise the riser booms.
• Hold the switch downward to lower the riser booms.
Boom Extension Switch
The boom extension switch (refer to Figure 4) is used to
extend or retract the booms. The switch is spring returned
to the center off position.
• Hold the switch downward to extend the booms.
• Hold the switch upward to retract the booms.
Jib Articulation Switch
The jib articulation switch (refer to Figure 4) is used to
raise or lower the jib. The switch is spring returned to the
center off position.
• Hold the switch upward to raise the jib.
• Hold the switch downward to lower the jib.
Platform Level Switch
The platform level switch (refer to Figure 4) is used to level
the platform floor with respect to the ground. The switch
is spring returned to the center off position.
• Hold the switch up to tilt the platform floor upward or
away from the ground.
• Hold the switch downward to tilt the platform floor
downward or toward the ground.
Platform Rotation Switch
The platform rotation switch (refer to Figure 4) is used
to rotate the platform relative to the end of the tip boom.
The switch is spring returned to the center off position.
• Hold the switch to the right to rotate the platform
counterclockwise.
• Hold the switch to the left to rotate the platform clock-
wise.
Engine/Emergency Power Switch
The engine/emergency power switch (refer to Figure 4) is
used to operate turntable, boom, and platform functions
using the emergency power system. The switch is spring
returned to the engine position for aerial platform engine
operation.
Caution
The emergency power system is for emergency
lowering and stowing only. The length of time the
pump can be operated depends on the capacity of the
battery. Do not use this system for normal operation.
• Hold the engine/emergency power switch downward
in the direction of the white arrow to activate the
emergency power system.
• Release the switch to disengage the emergency power
system.
If the engine is running, it will stop when the switch is
placed in the emergency power position.
Snorkel Guard Override Switch
When the Snorkel Guard system is activated, the Snor-
kel Guard override switch (refer to Figure 4) is used to
override the system to operate main boom down, riser
boom down, or jib down functions. The switch is spring
returned to the normal operation position.
• Hold the switch upward to override the Snorkel Guard
system.
• Release the switch to the downward position to re¬sume
normal machine operation.

Pre-Operation Safety Inspection
A62JRT – 104850-000 13
Horn Switch
The horn switch is to the right of the emergency stop
button on the upper control panel (refer to Figure 4). Hold
the switch upward to sound the horn.
Platform Foot Switch
The upper controls are interlocked through the platform
foot switch.
Step down on and hold the platform foot switch to activate
the drive and boom functions from the upper controls.
AC Generator Switch
The switch for the optional AC generator is located on
the front of the upper control panel.
With the engine running, place the switch in the generator
position to provide electrical power to the electrical outlet
at the platform. Return the switch to the off position to turn
off the generator and resume machine operation.
Machine functions will not operate while the switch is in
the generator position.
Hydraulic Oil Warm-Up Switch
The optional hydraulic fluid warm-up switch is used to
warm the hydraulic fluid when the ambient temperature
is below 0°C (32°F) and boom movement is sluggish
because of cold fluid.
Caution
Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.
Use cold weather hydraulic oil as recommended in the
machine General Specifications in temperatures of -12°C
(10°F) or below.
The toggle switches for the warm-up system are on the
lower control panel and on the front of the upper control
panel.
Note
Machine functions are not operational while using the
hydraulic warm-up system.
To warm-up the hydraulic fluid from the upper controls:
1. Start the engine from the upper controls.
2. Place the hydraulic fluid warm-up switch in the on
position.
• The engine throttle speed will increase to warm the
hydraulic uid.
• The engine throttle speed will decrease and return
to idle once the hydraulic uid reaches a preset
temperature.
• If the warm-up switch is left on the engine speed
will continue to increase and decrease to keep the
hydraulic uid at a preset temperature.
3. When the engine throttle speed returns to idle, place
the hydraulic oil warm-up switch in the off position.
Pre-Operation Safety Inspection
Note
Carefully read, understand and follow all safety rules,
operating instructions, labels and National Safety Instruc-
tions/Requirements. Perform the following steps each
day before use.
1. Open the turntable covers and inspect for damage,
fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform
fully lowered. The fluid level must be between the add
and full marks on the sight glass. Add recommended
hydraulic fluid if necessary. See “Specifications” on
page 24.
3. Check the engine oil and coolant levels and make
sure they are at the proper level.
4. Check that all guardrails are in place and all fasteners
are properly tightened.
5. Inspect the machine thoroughly for cracked welds
and structural damage, loose or missing hardware,
hydraulic leaks, damaged control cable and loose
wire connections.

System Function Inspection
14 A62JRT – 104850-000
System Function Inspection
Refer to “Controls and Indicators” on page 8 for the loca-
tions of various controls and indicators.
Warning
STAND CLEAR of the work platform while performing
the following checks.
Before operating the machine, survey the work area
for surface hazards such as holes, drop-offs, bumps
and debris.
Check in ALL directions, including above the work
platform, for obstructions and electrical conductors.
1. Move the machine, if necessary, to an unobstructed
area to allow for full elevation.
2. Pull the Lower Control Emergency Stop Switch to the
ON position.
3. Pull the Upper Control Emergency Stop Switch to the
ON position.
4. Visually inspect the elevating assembly, lift cylinder,
and hoses for cracked welds and structural damage,
loose hardware, hydraulic leaks, loose wire connec-
tions, and erratic operation. Check for missing or
loose parts.
5. Test each machine function (jib, platform level, plat-
form rotate, elevation, rotation, extension) from the
lower control station by holding the ground operation
switch up while operating the control toggle switches
(ref: Figure 3 on page 8).
6. Test the engine/emergency power switch for proper
operation.
7. Push the Lower Control Emergency Stop Button to
check for proper operation. All machine functions
should be disabled. Pull the Lower Control Emer-
gency Stop Button outward to resume.
8. Enter the platform and close the gate.
9. Check that the route is clear of obstacles (persons,
obstructions, debris), is level, and is capable of sup-
porting the wheel loads.
10. Test each machine function (drive, jib, platform level,
platform rotate, elevation, rotation, extension from the
upper control station by stepping on the platform foot
switch and operating the function controls (ref: Figure
4 on page 8).
11. Push the Upper Control Emergency Stop Button to
check for proper operation. All machine functions
should be disabled. Pull the Upper Control Emer-
gency Stop Button outward to resume.

Operation
A62JRT – 104850-000 15
Operation
The aerial platform may be operated from either the lower
or upper controls.
Danger
The aerial platform is not electrically insulated. Death
or serious injury will result from contact with, or in-
adequate clearance from, an energized conductor.
Do not go closer than the minimum safe approach
distance as defined by national safety regulations.
Pinch points may exist between moving components.
Death or serious injury will result from becoming
trapped between components, buildings, structures,
or other obstacles. Make sure there is sufficient clear-
ance around the machine before moving the chassis,
booms, or platform. Allow sufficient room and time
to stop movement to avoid contact with structures
or other hazards.
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Operate the aerial platform on a firm, flat,
level surface. Avoid travel speeds and/or rough ter-
rain that could cause sudden changes in platform
position. Do not drive or position the aerial platform
for elevated use near any drop-off, hole, slope, soft
or uneven ground, or other tip-over hazard.
The platform rated work load is the total weight of the
personnel and equipment that may be lifted in the platform.
The work loads are stated on the platform rating placard
at the:
• rear of the platform
• lower controls
• upper controls
Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not exceed the capacity values indicated
on the platform rating placard.
Capacity values indicate the rated lifting capacity and do
not indicate aerial platform stability.
The operator bears ultimate responsibility for ensuring
that the aerial platform is properly set up for the particular
conditions encountered.
Cold Weather Start-Up
If the ambient temperature is 0°C (32°F) or below, the
engine and hydraulic system oil may need to be warmed
before operation. Do not operate the engine at more than
a fast idle until the engine and hydraulic oil has had a
chance to warm.
Cold, thick hydraulic oil does not flow well and may cause
delay in response to control movement. Cold hydraulic oil
may also cause cavitation and pump damage.
Hydraulic System Cold Weather Warm-Up
Some machines may have a hydraulic fluid warm-up
system that will automatically warm the fluid upon acti-
vating the warm-up switch. The hydraulic fluid may also
be warmed manually if the machine is not equipped with
the optional warm-up system.
Caution
Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.
Use cold weather hydraulic oil as recommended in the
machine General Specifications in temperatures of -12°C
(10°F) or below.
Hydraulic System Warm-Up Switch
This system may be used to warm the hydraulic fluid when
the ambient temperature is below 0°C (32°F) and boom
movement is sluggish because of cold fluid.
There may be a toggle switch for the warm-up system
on the lower control panel and/or one on the front of the
upper control panel.
The engine must be running and the switch used to turn
the system on must be at the same location that the en-
gine was started. For example, if the engine was started
from the lower controls, the warm-up switch at the lower
controls must be used for the system to operate.
To operate the warm-up system:
1. Start the engine.
2. From the same control station that the engine was
started, place the warm-up switch in the on position.
The engine throttle speed will increase while the
warm-up system is on.
3. After the hydraulic fluid has been warmed to operating
temperature and the throttle speed returns to idle,
place the warm-up switch in the off position.
Manually Warming The Hydraulic System
The hydraulic oil may be warmed by bottoming out the
boom extension cylinder. Raise the main boom so it is
horizontal and operate the boom retract function while
the machine is stowed. With the cylinder bottomed out
the oil flow will produce heat to warm the hydraulic oil.
Caution
Not all hydraulic fluid is suitable to use in the hydrau-
lic system. Some have poor lubricating character-
istics and may increase component wear. Only use
hydraulic fluid as recommended.
Use cold weather hydraulic oil as recommended in the
machine General Specifications in temperatures of -12°C
(10°F) or below.

Operation
16 A62JRT – 104850-000
Preparing for Operation
Use the following procedure to prepare the aerial platform
for operation.
1. Perform a prestart inspection as described in the “Daily
Preventative Maintenance Checklist” on page 23.
2. Place the battery disconnect switch in the on position.
3. Close and latch the cowling doors.
Lower Controls
The lower controls override the upper controls. This
means that the lower controls can always be used to
operate the platform regardless of the position of the
upper control emergency stop button.
Boom, turntable, and platform functions may be operated
from the lower controls. The lower controls may be used
for initial set up of the aerial platform, and for testing and
inspection.
Use the following procedure to operate boom, turntable,
or platform functions using the lower controls (ref: Figure
3 on page 8).
1. Place the emergency stop switch in the on position.
Insert the key into the controls switch and turn the
switch to the lower control position.
2. Operate the preheat button if required.
• When the engine is warmed up or the ambient tem-
perature is above 10°C (50°F), it is not necessary to
operate the glow plugs before starting the engine.
• When the ambient temperature range is 10°C
(50°F) to -5°C (23°F), press and hold the preheat
button for ve seconds before starting the engine.
• When the ambient temperature is below -5°C
(23°F), press and hold the preheat button for ten
seconds before starting the engine.
3. Press the start button until the engine starts, then
release. The engine will not start if the control selec-
tor switch is left in the lower control position for 30
seconds or longer before starting the engine. The
control selector switch must be turned back to off
before the engine will start.
4. Let the engine warm to operating temperature.
5. Hold the ground operation switch in the on position
while operating the boom and turntable control toggle
switches.
6. Release the function toggle switch to stop movement.
7. Place the ground operation switch in the off position
when no functions are being operated.
Upper Controls
The upper controls may be used for driving the aerial
platform and positioning the booms and platform while
on the job.
Use the following procedure to operate machine functions
using the upper controls (ref: Figure 4 on page 8).
1. At the lower controls, place the emergency stop
switch in the on position and place the controls switch
in the upper controls position.
2. Enter the platform and securely close the gate.
3. Attach the fall restraint lanyard to one of the anchor
points.
4. Pull the emergency stop outward.
5. Turn the start switch to the on position and pause a
few seconds while the alarm sounds to alert others
that the machine is about to start. Operate the preheat
switch if required.
• When the engine is warmed up or the ambient
temperature is above 10°C (50°F), it is not neces-
sary to operate the glow plugs before starting the
engine.
• When the ambient temperature range is 10°C
(50°F) to -5°C (23°F), press and hold the preheat
button for five seconds before starting the engine.
• When the ambient temperature is below -5°C
(23°F), press and hold the preheat button for ten
seconds before starting the engine.
6. Turn the switch to start, then release it to on. The en-
gine will not start if the switch is left in the on position
for 30 seconds or longer before turning it to start. The
switch must be turned back to off before the engine
will start.
7. Let the engine warm to operating temperature.
Boom Operation
Use the following procedure to operate the turntable,
boom, or platform functions.
1. Step down on the platform foot switch. This switch
must be held down to operate the upper controls.
2. Hold the appropriate control in the desired direction.
Always look in the direction of movement.
3. To stop movement release the control to its neutral
position or release the foot switch.
Driving and Steering
Danger

Operation
A62JRT – 104850-000 17
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not drive an elevated aerial platform on
soft, uneven, or sloping surfaces. Do not drive the
machine on grades that exceed the percent grade-
ability of that particular machine.
For operation of A62JRTJ machines on grades up to 45
percent, it is recommended that the main boom be near
horizontal to provide adequate ground clearance.
A 45 percent grade is a 1.4 m (54″) vertical rise in
3.05 m (10′) horizontal length.
Avoid driving with the platform over the front end of the
chassis. In this position the machine is difficult to control
because:
• Drive and steer control movements and their resulting
machine movements are reversed.
• When driving fast, sudden turns or stops produce
more severe reactions to platform occupants.
• More turning space is required to prevent the platform
from colliding with obstacles several feet beyond the
path of the tires.
Warning
Death or serious injury could result from improperly
driving or steering the aerial platform. Read and un-
derstand the information in this manual and on the
placards and decals on the machine before operating
the aerial platform on the job.
The blue and yellow arrows on the chassis indicate the
direction the chassis will move when the drive or steer
control is moved toward the corresponding color.
When the machine is in the stowed position, with the
booms centered between the rear wheels, the direction
of drive and steer control movement corresponds with
the direction of chassis movement.
When the turntable is rotated from the stowed position,
with the booms to either side of or in front of the chassis,
the direction of control movement does not correspond
with the direction of chassis movement.
• To avoid confusion, always drive to the work area
or move between work areas with the turntable and
booms in the stowed position.
• After arriving at the work area, the booms may be
positioned to the side or the front of the chassis for
nal positioning.
• Always look in the direction of movement as indicated
by the directional arrows on the chassis.
Use the following procedure to operate the drive and
steer functions.
1. Determine the desired drive range for the specific
driving conditions. Place the switch in the appropriate
position to achieve the desired drive wheel operation.
• Use high range (rabbit) when traveling across rm,
at, level surfaces. High range can only be activated
when the booms are stowed. High range is for high
speed, low torque operation.
• Use low range (turtle) for driving on loading ramps
or other steep grades and when safety consider-
ations demand slow deliberate machine movement.
Low range is for low speed, high torque operation.
2. Step down on the platform foot switch.
3. Push the drive joystick forward to move the chassis
forward, the direction of the blue arrow. Pull the
joystick backward to move the chassis backward,
the direction of the yellow arrow. The drive speed is
proportional to the joystick position.
4. To stop drive motion, return the joystick to neutral.
5. Push the drive joystick to the right to steer to the right,
the direction of the yellow arrow. Push the joystick
to the left to steer to the left, the direction of the blue
arrow.
Note
The steering wheels are not self-centering. Set the steer-
ing wheels straight ahead after completing a turn.
6. After driving to the desired location, release the foot
switch, or push the emergency stop button to apply
the parking brakes.
Drive Speeds
The drive speed is proportional to the joystick position.
The farther the joystick is moved, the faster the travel
speed.
Always slow down and shift the drive system to low range
before traveling over rough terrain or any sloped surface.
Drive speed ranges are interlocked through limit switches
that sense the main and tip boom position.
• When either boom is elevated or extended, only the
slowest drive speed will work regardless of the drive
range switch position.
• To avoid a sudden speed change from high to low
elevated boom speed, always bring the machine to a
stop before raising the booms from the stowed position.
Warning
The potential for an accident increases when safety
devices do not function properly. Death or serious
injury could result from such accidents. Do not alter,
disable, or override any safety device.

Operation
18 A62JRT – 104850-000
Do not use the aerial platform if it drives in high or mid
speed when the main boom is above horizontal or the
tip boom is extended.
Pivoting Front Axle
The front axle pivots to maximise tire contact with the
ground. This helps to optimize both traction and machine
stability.
The axle has the ability to pivot when either the ground
operation switch is engaged at the lower controls, or when
the foot switch at the upper control station is engaged.
While driving between work sites, the pivoting axle:
• Improves traction
• Reduces ground pressure
Snorkel Guard Override Switch
When the Snorkel Guard system is activated, the Snorkel
Guard override switch (refer to Figure 4 on page 7) is used
to override the system to operate main boom down, riser
boom down, or jib down functions. The switch is spring
returned to the normal operation position.
Warning
The potential for an accident increases when safety
devices do not function properly. Death or serious
injury could result from such accidents. The Snorkel
Guard override switch must only be used when all
controls are released and in the neutral position. If
a zero or neutral state cannot be achieved, depress
the emergency stop and obtain assistance at the
lower controls.
1. When machine is stopped due to activation of the
Snorkel Guard system, immediately depress the
emergency stop, release the foot switch and all con-
rtrols. Perform an assessment of the situation which
caused the system to activate.
2. If it is determined that all controls are released and
operation can proceed, return the emergency stop
to the on position, and activate the Snorkel Guard
override switch.
3. Activate the foot switch.
4. Activate the necessary functions to move the platform
away from the obstacle that caused the Snorkel
Guard activation.
5. Assess the machine for any damage. If damage
occurred, return to the stowed position, exit the unit
and perform a thorough inspection before returning
to service.
Tilt Alarm
If the aerial platform chassis is out of level more than 3.5
degrees when the main boom is raised or extended, or
when the riser boom is raised, an alarm will sound. The
tilt alarm is located under the upper control panel.
Danger
The aerial platform can tip over if it becomes unsta-
ble. Death or serious injury will result from a tip-over
accident. Do not drive or position the aerial platform
for elevated use near any drop-off, hole, slope, soft
or uneven ground, or other tip-over hazard.
Completely lower the booms and then drive to a level
surface when the tilt alarm sounds.
The tilt alarm is for added protection and does not justify
operating on anything other than firm, flat, level surfaces.
All Motion Alarm
The optional all motion alarm sounds loud intermittent
beeps anytime the machine functions are being operated.
Electrical Power Outlet
Power may be supplied to the outlet using an external
power source or by operating the optional AC generator.
To use the outlet, plug a source of power into the pow-
er-input connector on the right side of the chassis. Unplug
the source of power before moving the aerial platform.
AC Generator
The optional generator supplies power to the electrical
outlet only when the engine is running and the machine
is stationary. The machine functions will not operate when
the generator switch is in the generator position.
Caution
Cold hydraulic oil does not flow well and may produce
improper generator output voltage. Improper outlet
voltage can damage some electrical power tools and
equipment. Warm the hydraulic oil before operating
the generator.
Do not operate the generator unless the hydraulic oil is
at operating temperature. Refer to “Cold Weather Start-
Up” on page 15 for a hydraulic oil warm-up procedure.
To supply power to the electrical power outlet, start the
engine and place the generator switch in the generator
position.
The engine will run at high idle while the generator is
operating. The generator will continue to operate as
long as the engine is running and the switch is in the
generator position.
Air Line
The optional air line may be used to conduct air for tool
operation at the platform.